Solvent Accelerated Polymer Diffusion in Thin Films

Synergic Swelling of Interactive Network Support and Block Copolymer Films during Solvent Vapor Annealing

We report the effect of "interactive" polymer network (PN) supports on the solvent-vapor processing of thin polymer films. Densely cross-linked surface-attached network exhibits under experimental time scale a glassy swelling behavior with the conformational states and solvent-uptake clearly sensitive to the degree of solvent vapor saturation in the atmosphere. Pretreatment of the thermally cured PN films by complete immersion or by swelling in saturated chloroform vapors facilitates relaxation of the residual stresses and induces irreversible changes to the network structure as revealed by the swelling/deswelling tests. The presence of a polymer film on top of the PN support results in a mutual influence of the layers on the respective swelling kinetics, steady-state solvent uptake, and chain dynamics. Using UV-vis ellipsometry, we revealed a significantly faster swelling and higher solvent uptake of glassy PN layer below a polymer film as compared to a single PN layer on silicon substrate. Remarkably, the swelling of the network support continues to increase even when the overall swelling of the bilayer is in a steady-state regime. Block copolymer films on PN supports exhibit a faster ordering dynamics and exceptional stability toward dewetting as compared to similar films on silicon wafers. The mechanical stress produced by continuously swelling PN is suggested to account for the enhanced segmental dynamics even at low solvent concentration in the block copolymer film. Apart from novel insights into dynamics of solvent uptake by heterogeneous polymer films, these results might be useful in developing novel approaches toward fast-processing/annealing of functional polymer films and fibers.

Single Step Process for Self-Assembled Block Copolymer Patterns via in Situ Annealing during Spin-Casting

We demonstrated a simple and time-efficient processing method for facilitating a microphase separation of block copolymers (BCPs) based on a single step of spin-casting with low volatile solvent and in situ annealing. Well-ordered lamellar patterns of poly(styrene-b-methyl methacrylate) BCP films having wide range of molecular weights (51-235 kg/mol) were fabricated by a single 3 min process of spin-casting, even without the conventional pretreatment of substrate neutralization. The formation of this well-ordered lamellar structure is attributed to a synergetic effect between slow solvent evaporation and thermal energy that may provide an efficient cooling profile for the BCP film during the spin-casting process.

Self-assembly of symmetric brush diblock copolymers

Self-assembled structures of brush block copolymers (BrBCPs) with polylactide (PLA) and polystyrene (PS) side chains were studied. The polynorbornene-backbone-based BrBCPs containing approximately equal volume fractions of each block self-assembled into highly ordered lamellae with domain spacing ranging from 20 to 240 nm by varying molecular weight of the backbone in the bulk state, as revealed by small-angle X-ray scattering (SAXS). The domain size increased approximately linearly with backbone length, which indicated an extended conformation of the backbone in the ordered state. In situ SAXS measurements suggested that the BrBCPs self-assemble with an extremely fast manner which could be attributed to a reduced number of entanglements between chains. The strong segregation theory and Monte Carlo simulation also confirmed this near-linear dependence of the domain spacing on backbone length, rationalizing experimental results.

Solvent Vapor Annealing of Single Conjugated Polymer Chains: Building Organic Optoelectronic Materials from the Bottom Up

Optoelectronic devices based on organic materials show a strong relationship between the morphological structure of the material and the function of the device. One of the grand challenges in improving the efficiencies of these devices is hence achieving morphological control throughout the entire course of processing. One of the most important postprocessing methods is solvent vapor annealing, which has repeatedly demonstrated its utility in improving the efficiency of organic-material-based devices by changing bulk-film morphology. This Perspective discusses the recent impact of single-molecule spectroscopy techniques in unraveling morphological changes and molecular dynamics and presents solvent vapor annealing as a tool to build organic optoelectronic materials from the bottom up. In particular, we discuss examples of how solvent vapor annealing at the single-chain level can be split into two different regimes, (i) the solvation regime, in which intrachain interactions and molecular dynamics during solvent vapor annealing can be probed, and (ii) the aggregation regime, in which the influence of interchain interactions can be probed. Finally, it will be shown that solvent vapor annealing in the aggregation regime can be used to build highly ordered mesoscopic objects with distinct properties such as long-range energy transfer.

Surface modification of polyethylene with multi-end-functional polyethylene additives

We have prepared and characterized a series of multifluorocarbon end-functional polyethylene additives, which when blended with polyethylene matrices increase surface hydrophobicity and lipophobicity. Water contact angles of >112° were observed on spin-cast blended film surfaces containing less than 1% fluorocarbon in the bulk, compared to ~98° in the absence of any additive. Crystallinity in these films gives rise to surface roughness that is an order of magnitude greater than is typical for amorphous spin-cast films but is too little to give rise to superhydrophobicity. X-ray photoelectron spectroscopy (XPS) confirms the enrichment of the multifluorocarbon additives at the air surface by up to 80 times the bulk concentration. Ion beam analysis was used to quantify the surface excess of the additives as a function of composition, functionality, and molecular weight of either blend component. In some cases, an excess of the additives was also found at the substrate interface, indicating phase separation into self-stratified layers. The combination of neutron reflectometry and ion beam analysis allowed the surface excess to be quantified above and below the melting point of the blended films. In these films, where the melting temperatures of the additive and matrix components are relatively similar (within 15 °C), the surface excess is almost independent of whether the blended film is semicrystalline or molten, suggesting that the additive undergoes cocrystallization with the matrix when the blended films are allowed to cool below the melting point.

Nonsolvent annealing polymer films with ionic liquids

Neutron reflectometry has been used to determine the interface structure and swelling of thin polymer films, when annealed in contact with a series of 1-alkyl-3-methylimidazolium ionic liquids (ILs). By choosing immiscible polymer/IL combinations, we have established that thin polymer films can be annealed for several hours in contact with ILs at temperatures well above the glass transition temperature and that this nonsolvent annealing environment can be exploited to direct self-assembly in polymer films. The ingress of IL into polymer films was quantified in terms of the swelling up to 10%. The polymer/IL interfacial width generally also increased from 0.9 nm up to ∼3 nm, but there was remarkably little correlation between interfacial width and swelling. For one combination of polymer and IL (deuterated PMMA and Bmim-BF(4)) the interfacial width decreased slightly with increasing temperature, consistent with LCST behavior for this system. All of the ILs tested had a profound influence the distribution of carboxy-end-functionalized deuterated polystyrene, "dPS-COOH", in blended films with polystyrene homopolymers. The ILs promoted dPS-COOH adsorption at the film/IL interface and the simultaneous rapid desorption at the film silicon-oxide interface. The rate of desorption was found to correlate with the swelling behavior of the polymer with respect to the IL anion species: PF(6)(-) < Br(-) < Cl(-) < BF(4)(-), suggesting that the polymer films are plasticized by the IL as it penetrates the film.

Effect of confinement on the mesoscale and macroscopic swelling of thin block copolymer films

We report on the swelling behavior and the corresponding morphological behavior of cylinder-forming polystyrene-b-polybutadiene diblock copolymers, which are confined to several layers of structures. The equilibration of thin films has been done under controlled atmosphere of a nonselective solvent. In situ spectroscopic ellipsometry measurements revealed more than 10% increase of the solvent uptake with decreasing film thickness. With scanning force microscopy of the microphase separated patterns in quenched films, the correlation between the degree of the long-range order of cylinder domains and the degree of the macroscopic swelling has been established. In the case of spontaneously formed micrometer-sized topographic features with discreet film thickness (terraces), the increased solvent uptake by thinner films holds true even for isolated terraces on the mesoscale. The observation of nonhomogeneous swelling of the films on the micrometer scale brings novel insights into the properties of confined soft matter, and suggests new approaches toward the fabrication of polymer-based nanostructured responsive materials.

Surface adsorption of polar end-functionalised polystyrenes

Due to their inherently high surface energy, polar end-functionalised polymers do not normally adsorb to the external surfaces of blends. However, adsorption of polar functionalities can be induced rapidly by annealing in a polar environment such as glycerol prior to quenching to a glassy state. Blended films of carboxy end-functionalised deuteriopolystyrene (dPS-COOH) with hydrogenous polystyrene (hPS) were annealed at 150 °C under glycerol. Nuclear reaction analysis was used to quantify the surface excess of dPS-COOH retained at the surface after quenching the films to below the glass transition temperature. Incorporation of multiple COOH groups onto a single chain end greatly increases the affinity of these chains to the interface with glycerol. Here we have shown that even a difunctional material, dPS-2COOH, is much more surface active than either the singly functionalised dPS-COOH or the difunctional ester from which it was prepared. Self-consistent mean field theory yielded thermodynamic 'sticking energy' values per functionality at the polystyrene-glycerol surface of 1.3-1.7 for carboxy groups and 0.3 for ester groups.