Classifying the Combined Influence of Shear Rate, Temperature, and Pressure on Crystalline Morphology and Specific Volume of Isotactic (Poly)propylene

A Novel Dilatometer for PVT Measurements of Polymers at High Cooling – and Shear Rates

A novel dilatometer to investigate the specific volume of polymers as a function of the combined effect of pressure (100 MPa), temperature (300°C), cooling rate (100°C/s) and shear rate (200 l/s) was developed. The dilatometer consists of a pressure cell, which in design is a combination of a traditional “piston-die type” dilatometer and a Couette rheometer, embedded in a custom made frame, which allowed for scaling down to a “table-sized” machine that requires only standard laboratory supplies, like pressurized air and tap water, for operation and cooling. We implemented software for fully automated control of procedures to operate non-isothermal experiments with shear steps applied at predefined temperatures. The sample rings (m ≈ 65 mg) used in the dilatometer are made with a micro injection moulding machine. Experiments with two commercial isotactic Polypropylene (iPP) grades at low cooling rates, performed by two independent groups, were compared with measurements from a commercial confined fluids dilatometer showing small relative differences in the range of 0.03 to 0.3%. As an example, additional results of an isotactic polypropylene were chosen to show the profound influence of cooling rate and melt shearing on the evolution of specific volume.

A Design to Study Flow Induced Crystallization in a Multipass Rheometer

The design and performance of a flow geometry for the multipass rheometer (MPR) is described, creating an experimental setup to study in-situ and ex-situ structure and morphology development with a proper control over the processing conditions and shear history. The slit used is equipped with diamond windows, to combine flow with different experimental techniques, such as optical microscopy (OM), birefringence and X-ray scattering. In this paper we present preliminary results, obtained on isotactic polypropylene, that demonstrate the possibilities of this device for more extended future research. The focus is on the in-situ birefringence measurements of crystallization and the relation with the final morphology.