Evidence for Molecular Orientation and Residual Charge in the Electrospinning of Poly(butylene terephthalate) Nanofibers

Chemically tailored molecular surface modification of bamboo pulp fibers for manipulating the electret performance of electret filter media

The surface chemical composition of materials is essential for regulating their charge trapping and storage capabilities, which directly affect their electret performance. Although chemical modification of materials to alter electret performance has been investigated, the mechanism through which electret properties are regulated more systematically via chemical customization has not been elucidated in detail. Herein, p-phenylenediamine, benzidine and 4,4'-diaminotriphenyl, which have different conjugated strength functional groups, were selected to chemically tailor the surface of bamboo pulp fibers to regulate the electret properties and elucidate the regulatory mechanism more systematically. The results showed that the charge trapping and storage properties of materials could be regulated by introducing functional groups with different conjugated strengths to their surfaces, realizing the regulation of the electret properties. Moreover, the charge trapping and storage ability could be tailored more specifically by regulating the number of functional groups. By chemical customization to provide electrostatic effects to the materials, the purification time was reduced by approximately 45 %-52 %. More importantly, a relatively systematic mechanism was proposed to elucidate the effect of the conjugate group strength on the charge trapping and charge storage properties of the material. These findings will provide guidance for the investigation of chemical modifications to regulate the electret performance of materials.

Electrospun nanofibers: promising nanomaterials for biomedical applications

With the rapid development of nanotechnology and nanomaterials science, electrospun nanofibers emerged as a new material with great potential for a variety of applications. Electrospinning is a simple and adaptable process for generation of nanofibers from a viscoelastic fluid using electrostatic repulsion between surface charges. Electrospinning has been used to manufacture nanofibers with low diameters from a wide range of materials. Electrospinning may also be used to construct nanofibers with a variety of secondary structures, including those having a porous, hollow, or core–sheath structure. Due to many attributes including their large specific surface area and high porosity, electrospun nanofibers are suitable for biosensing and environmental monitoring. This book chapter discusses the different methods of nanofiber preparations and the challenges involved, recent research progress in electrospun nanofibers, and the ways to commercialize these nanofiber materials.

A flexible electrostatic nanogenerator and self-powered capacitive sensor based on electrospun polystyrene mats and graphene oxide films

Electrostatic nanogenerators or capacitive sensors that leverage electrostatic induction for power generation or sensing, has attracted significant interests due to their simple structure, ease of fabrication, and high device stability. However, in order for such devices to work, an additional power source or a post-charging process is necessary to activate the electrostatic effect. In this work, an electrostatic nanogenerator is fabricated using electrospun polystyrene (PS) mats and dip-coated graphene oxide (GO) films as the self-charged components. The electret performances of the PS mats and GO films are characterized via the electrostatic force microscopy phase shift and surface potential measurements. With a multilayer device structure that consists of top electrodes/GO films/spacer/electrospun PS mats/bottom electrodes, the resultant device acts as an electrostatic generator that operates in the noncontact mode. The nanogenerator can output a peak voltage of ca. 6.41 V and a peak current of ca. 6.57 nA at a rate of 1 Hz of mechanical compression, and with no attenuation of electrical outputs even after 50 000 cycles over a 13 h period. Furthermore, this as-prepared device is also capable of serving as a self-powered capacitive sensor for detection of tiny mechanical impacts and measurement of human finger bending. This results of this work provides a new avenue to easily fabricate electrostatic nanogenerators with high durability and self-powered capacitive sensors for the detection of small impacts.

Light-Responsive Nanofibrous Motor with Simultaneously Precise Locomotion and Reversible Deformation

Light-powered micromotors have drawn enormous attention because of their potential applications in cargo delivery, environmental monitoring, and noninvasive surgery. However, the existing micromotors still suffer from some challenges, including slow speed, poor controllability, single locomotion mode, and no deformation during movement. Herein, we employ a combined electrospinning with brushing of Chinese ink to simply fabricate a light-responsive gradient-structured poly(vinyl alcohol)/carbon (PVA/carbon) composite motor. Because of the surface deposition and ultrahigh loading amount of carbon nanoparticles (ca. 43%), the motor exhibits rapid (39 mm/s), direction-controlled, and multimodal locomotion (vertical movement, horizontal motion, rotation) under light irradiation. Simultaneously, gradient alignment structure of the PVA nanofibrous matrix endows the motor with controllable and reversible deformation during locomotion. We finally demonstrate the potential applications of the motors in leakage monitoring, object salvage, smart access, and intelligent assembly. The present work will inspire the design of novel photosensitive motors for applications in various fields, such as microrobots, environmental monitoring, and biomedicine.

Recharging N95 masks using a van de Graaff generator for safe recycling

N95 respirators, used in the current COVID-19 pandemic, filter virus-containing aerosols using the static electricity of melt-blown polypropylene sheets. Their shortage at hospitals demands their recycling, but the standard sterilization methods, including alcohol spraying, washing, autoclaving, and heating in hot water, cannot be easily implemented because they compromise the electrostatic charges and thus their filtering effect. We report that a van de Graaff generator, commonly used for the demonstration of static electricity, can be used as a safe, cheap and quick method to recover the polypropylene electric charges that are lost during sterilization processes. We will show that this recharge also restores the masks' filtering function.

Air-Filtering Masks for Respiratory Protection from PM2.5 and Pandemic Pathogens

Air-filtering masks, also known as respirators, protect wearers from inhaling fine particulate matter (PM2.5) in polluted air, as well as airborne pathogens during a pandemic, such as the ongoing COVID-19 pandemic. Fibrous medium, used as the filtration layer, is the most essential component of an air-filtering mask. This article presents an overview of the development of fibrous media for air filtration. We first synthesize the literature on several key factors that affect the filtration performance of fibrous media. We then concentrate on two major techniques for fabricating fibrous media, namely, meltblown and electrospinning. In addition, we underscore the importance of electret filters by reviewing various methods for imparting electrostatic charge on fibrous media. Finally, this article concludes with a perspective on the emerging research opportunities amid the COVID-19 crisis.

Nanofibrous Actuator with an Alignment Gradient for Millisecond-Responsive, Multidirectional, Multimodal, and Multidimensional Large Deformation

Although progress has been made in the construction of stimulus-responsive actuators, the performance of these smart materials is still unsatisfactory, owing to their slow response, small deformation amplitude, uncontrollable bending direction, and unidirectional (2D to 3D) transformation. Herein, we employ a structural bionic strategy to design and fabricate a novel water/moisture responsive nanofibrous actuator with an alignment degree gradient. Owing to its different contraction gradient amplitudes along the thickness direction and the unique physical property of the nanofibrous material, the prepared actuator exhibits excellent shape deformation performance, including superfast response (less than 150 ms), controllable deformation directions, multiple actuation models, multiple dimensional deformation (0D-3D, 1D-3D, 2D-3D, and 3D-3D), large bending curvature (25.3 cm^-1), and a repeatability rate of at least 1000. The actuation performance of the nanofibrous actuator is superior to the currently reported actuators. The nanofibers are integrated into layer-by-layer and side-by-side structures to achieve competitive and independent actuation, respectively. The outstanding shape-changing properties of the nanofibrous actuator result in the construction of practical intelligent devices for applications such as amphibious movement, intelligent protection, and cargo transportation. The nanofibrous actuator designed herein exhibits tremendous potential in soft robotics, sensors, and biomedicine.

In Situ Biological Transmutation of Catalytic Lactic Acid Waste into Calcium Lactate in a Readily Processable Three-Dimensional Fibrillar Structure for Bone Tissue Engineering

A bioinspired three-dimensional (3D) fibrous structure possesses biomimicry, valuable functionality, and performance to scaffolding in tissue engineering. In particular, an electrospun fibrous mesh has been studied as a scaffold material in various tissue regeneration applications. We produced a low-density 3D polycaprolactone/lactic acid (LA) fibrous mesh (3D-PCLS) via the novel lactic-assisted 3D electrospinning technique exploiting the catalytic properties of LA as we reported previously. In the study, we demonstrated a strategy of recycling the LA component to synthesize the osteoinductive biomolecules in situ, calcium lactate (CaL), thereby forming a 3D bioactive PCL/CaL fibrous scaffold (3D-SCaL) for bone tissue engineering. The fiber morphology of 3D-PCLS and its packing degree could have been tailored by modifying the spinning solution and the collector design. 3D-SCaL demonstrated successful conversion of CaL from LA and exhibited the significantly enhanced biomineralization capacity, cell infiltration and proliferation rate, and osteoblastic differentiation in vitro with two different cell lines, MC3T3-e1 and bone marrow stem cells. In conclusion, 3D-SCaL proves to be a highly practical and accessible strategy using a variety of polymers to produce 3D fibers as a potential candidate for future regenerative medicine and tissue engineering applications.

Polytetrafluoroethylene/Polyphenylene Sulfide Needle-Punched Triboelectric Air Filter for Efficient Particulate Matter Removal

The demand for air filtration materials in recent years has been substantially increasing on a worldwide scale because people are paying extensive attention to particulate matter (PM) pollution. In this work, we report a type of needle-punched triboelectric air filter (N-TAF) consisting of polytetrafluoroethylene (PTFE) fibers modified by silica nanoparticles and polyphenylene sulfide (PPS) fibers. Compared to conventional electrostatic precipitators, the N-TAF can be charged online by a unique nonwoven processing technology without additional energy consumption and toxic ozone emission. Owing to the triboelectrification effect, a large number of charges were generated during the process of carding and needle-punching, resulting in an increased filtration performance. Benefiting from the addition of silica nanoparticles, the PTFE fibers are endowed with many pores and grooves and substantial surface roughness, which contributes to the enhancement of triboelectrification. As a result, the N-TAF with 2 wt % silica nanoparticles (N-TAF-2) exhibited a high removal efficiency of 89.4% for PM, which is 45% higher than unmodified N-TAF (61.8%), and a low pressure drop of 18.6 Pa. Meanwhile, the decay of the removal efficiency for N-TAF-2 remained at a low level (6.4%) for 60 days. More importantly, N-TAF-2 could realize a high efficiency of 99.7% and a low pressure drop of 55.4 Pa at a high surface density. In addition, the washed N-TAF has an excellent charge regeneration performance via air blowing or manual rubbing, thus recovering the removal efficiency easily and rapidly. Ultimately, the powerful dust holding capacity (227 g m^-2) for N-TAF-2 indicates that the filter has a long service life, which makes it a promising air purification material. The filter reported in this work has the potential to be practically applied to air purification fields because it has excellent filtration performance and is easy to be produced on a large industrial scale.

Electrospinning and Electrospun Nanofibers: Methods, Materials, and Applications

Electrospinning is a versatile and viable technique for generating ultrathin fibers. Remarkable progress has been made with regard to the development of electrospinning methods and engineering of electrospun nanofibers to suit or enable various applications. We aim to provide a comprehensive overview of electrospinning, including the principle, methods, materials, and applications. We begin with a brief introduction to the early history of electrospinning, followed by discussion of its principle and typical apparatus. We then discuss its renaissance over the past two decades as a powerful technology for the production of nanofibers with diversified compositions, structures, and properties. Afterward, we discuss the applications of electrospun nanofibers, including their use as "smart" mats, filtration membranes, catalytic supports, energy harvesting/conversion/storage components, and photonic and electronic devices, as well as biomedical scaffolds. We highlight the most relevant and recent advances related to the applications of electrospun nanofibers by focusing on the most representative examples. We also offer perspectives on the challenges, opportunities, and new directions for future development. At the end, we discuss approaches to the scale-up production of electrospun nanofibers and briefly discuss various types of commercial products based on electrospun nanofibers that have found widespread use in our everyday life.

Effect of the flame-retardant 3-hydroxyphenylphosphinyl-propanoic acid on the mechanical, thermal, and flammability properties of poly(ethylene terephthalate) nanofiber mats

The structure, thermal stability, and mechanical properties of electrospun nanofiber mats obtained from poly(ethylene terephthalate) (PET) solutions in trifluoroacetic acid/dichloromethane were evaluated. The electrospun PET nanofibers were characterized by means of attenuated total reflection Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, thermogravimetric analysis, limiting oxygen index, and tensile testing. PET-3-hydroxyphenylphosphinyl-propanoic acid (HPP) copolymer was used as the flame-retardant (FR) agent to improve the thermal stability and flammability of the nanofiber mats. HPP is a commercial FR for polyesters which was studied from the viewpoint of chemical reactivity and reaction mechanism. To enhance the tensile strength of the nanofiber mats, the nanofibers were collected on high-speed rotating drum. The results showed that the nanofibers were oriented, and their strength was enhanced by increasing the velocity of the collector. The average diameter of electrospun nanofibers was in the range of 110–240 nm, decreasing with the increasing drum speed. Also the mean pore size of the mats decreased significantly with increasing orientation of the nanofibers. The results showed that HPP improved the flame retardancy of PET.

Mixed Matrix Polytetrafluoroethylene/Polysulfone Electrospun Nanofibrous Membranes for Water Desalination by Membrane Distillation

The electrospinning technique was used successfully to fabricate nanofibers of polysulfone (PSF) in which polytetrafuoroethylene nanoparticles (PTFE NPs) were embedded. The size of the PTFE NPs is only 1.7 to 3.6 times smaller than the nanofiber diameter. The transition from hydrophobic to superhydrophobic character of the bead-free PSF electrospun nanofiber mats occurred with a PTFE NPs loading in the range 12-18% of the PSF weight. Transmission electron microscopy images revealed protruding nanosized asperities on the fiber surface due to the embedded PTFE NPs in the PSF matrix. For low PTFE NPs content in PSF matrix (<6% of the polymer weight), the PTFE NPs were arranged one by one in a single file along the PSF nanofiber axis. The structural characteristics of the nanofibers and electrospun nanofibrous membranes (ENMs) were studied by means of different techniques and their relationship with the PTFE NPs loading in PSF were discussed. The PSF/PTFE ENMs were tested in desalination by direct contact membrane distillation (DCMD) and the obtained performance was discussed in terms of the ENMs structural characteristics. Competitive permeate fluxes, as high as 39.5 kg/m²h, with stable low permeate electrical conductivities (<7.145 μS/cm) for 30 g/L NaCl aqueous solution and transmembrane temperature of 60 °C were achieved without detecting any interfiber space wetting.

Melt Electrospinning Writing of Highly Ordered Large Volume Scaffold Architectures

The additive manufacturing of highly ordered, micrometer-scale scaffolds is at the forefront of tissue engineering and regenerative medicine research. The fabrication of scaffolds for the regeneration of larger tissue volumes, in particular, remains a major challenge. A technology at the convergence of additive manufacturing and electrospinning-melt electrospinning writing (MEW)-is also limited in thickness/volume due to the accumulation of excess charge from the deposited material repelling and hence, distorting scaffold architectures. The underlying physical principles are studied that constrain MEW of thick, large volume scaffolds. Through computational modeling, numerical values variable working distances are established respectively, which maintain the electrostatic force at a constant level during the printing process. Based on the computational simulations, three voltage profiles are applied to determine the maximum height (exceeding 7 mm) of a highly ordered large volume scaffold. These thick MEW scaffolds have fully interconnected pores and allow cells to migrate and proliferate. To the best of the authors knowledge, this is the first study to report that z-axis adjustment and increasing the voltage during the MEW process allows for the fabrication of high-volume scaffolds with uniform morphologies and fiber diameters.

Electret Polyvinylidene Fluoride Nanofibers Hybridized by Polytetrafluoroethylene Nanoparticles for High-Efficiency Air Filtration

Airborne particulate matter (PM) pollution has become a severe environmental concern calling for electret fibrous materials with high filtration efficiency and low pressure drop. However, restraining the dissipation of the electric charges in service to ensure the stabilized electrostatic force of the fibers for effectively adsorbing particles is extremely important and also challenging. Herein, we report novel electret nanofibrous membranes with numerous charges and desirable charge stability using polyvinylidene fluoride (PVDF) as the matrix polymer and polytetrafluoroethylene nanoparticles (PTFE NPs) as an inspiring charge enhancer through the in situ charging technology of electrospinning. Benefiting from the employment of PTFE NPs and optimized injection energy, the fibrous membranes are endowed with elevated surface potentials from 0.42 to 3.63 kV and reduced decrement of charges from 75.4 to 17.5%, which contribute to the ameliorative stability of filtration efficiency. Significantly, an electret mechanism is proposed, while deepened depth of the energy level and incremental polarized dipole charges with increasing PTFE NP concentrations and injection energy have been confirmed through the measurement of open-circuit thermally stimulated discharge and surface potential decay. Ultimately, the resultant fibrous membrane exhibited a high filtration efficiency of 99.972%, a low pressure drop of 57 Pa, a satisfactory quality factor of 0.14 Pa(-1), and superior long-term service performance. The successful fabrication of such an intriguing material may provide a new approach for the design and development of electret materials for PM2.5 governance.

Cytotoxicity associated with electrospun polyvinyl alcohol

Polyvinyl alcohol (PVA) is a synthetic, water-soluble polymer, with applications in industries ranging from textiles to biomedical devices. Research on electrospinning of PVA has been targeted toward optimizing or finding novel applications in the biomedical field. However, the effects of electrospinning on PVA biocompatibility have not been thoroughly evaluated. In this study, the cytotoxicity of electrospun PVA (nPVA) which was not crosslinked after electrospinning was assessed. PVA polymers of several molecular weights were dissolved in distilled water and electrospun using the same parameters. Electrospun PVA materials with varying molecular weights were then dissolved in tissue culture medium and directly compared against solutions of nonelectrospun PVA polymer in human coronary artery smooth muscle cells and human coronary artery endothelial cells cultures. All nPVA solutions were cytotoxic at a threshold molar concentration that correlated with the molecular weight of the starting PVA polymer. In contrast, none of the nonelectrospun PVA solutions caused any cytotoxicity, regardless of their concentration in the cell culture. Evaluation of the nPVA material by differential scanning calorimetry confirmed that polymer degradation had occurred after electrospinning. To elucidate the identity of the nPVA component that caused cytotoxicity, nPVA materials were dissolved, fractionated using size exclusion columns, and the different fractions were added to HCASMC and human coronary artery endothelial cells cultures. These studies indicated that the cytotoxic component of the different nPVA solutions were present in the low-molecular-weight fraction. Additionally, the amount of PVA present in the 3-10 kg/mol fraction was approximately sixfold greater than that in the nonelectrospun samples. In conclusion, electrospinning of PVA resulted in small-molecular-weight fractions that were cytotoxic to cells. This result demonstrates that biocompatibility of electrospun biodegradable polymers should not be assumed on the basis of success of their nonelectrospun predecessors.

Tuning surface properties of poly(butylene terephthalate) melt blown fibers by alkaline hydrolysis and fluorination

The wetting properties of poly(butylene terephthalate) (PBT) melt blown fibers were tuned by alkaline hydrolysis and subsequent fluorination. Fiber mats were exposed to a NaOH methanol solution for controlled periods of time at several temperatures, resulting in surface hydrolysis (h-PBT). Subsequent simple solution chemistry was applied to the h-PBT fibers, leading to fluorination of the surface (f-PBT) and the transformation of the wetting properties of the material. Electron microscopy revealed that hydrolysis leads to a textured surface that is retained in the fluorinated product. Sessile drop wetting measurements demonstrated superhydrophilicity for the h-PBT fiber mats and sticky superhydrophobicity with the f-PBT fiber mat.

Solventless High Throughput Manufacturing of Poly(butylene terephthalate) Nanofibers

Nanofibers possess high surface area to volume ratios and are particularly attractive for a variety of applications including tissue regeneration, drug delivery, fiber-reinforced composites, filtration, and protective clothing. Though the production of nanofibers from common thermoplastic polymers is relatively well-demonstrated, processing constraints have limited high throughput manufacturing of nanofibers from high performance polymers. This has in turn limited broad technological exploitation of polymer nanofibers in areas such as hot chemical filtration or high-performance lightweight composites for aerospace and defense applications. We report here that nanofibers can be produced in a solventless high throughput process from polymers such as poly(butylene terephthalate) (PBT) using a newly developed technology termed "Forcespinning" that employs centrifugal force to attenuate fibers. Our investigations also show that these nanofibers have a high crystallinity and enhanced molecular orientation which is important for realizing desirable physical and chemical properties of many high-performance polymer fibers.

Preparation and properties of novel fluorinated cross-linked polyphosphazene micro-nano spheres

Novel fluorinated cross-linked polyphosphazene micro-nano spheres with controllable particle size ranging from 0.57 to 4.33 µm were prepared by precipitation polymerization of hexachlorocyclotriphosphazene (HCCP) monomer. The formation of the non-porous micro-nano spheres was found to obey an oligomeric species-absorbing mechanism. The micro-nano spheres were characterized by scanning electron microscopy, Fourier transform infrared spectrometry, energy-dispersive X-ray spectroscopy, nuclear magnetic resonance imaging and X-ray diffraction. No glass-transition temperature of the spheres was observed and the onset of the thermal-degradation temperature was found to be 366 °C. It was found that a silicon wafer dip-coated with thus prepared micro-nano spheres had a water contact angle as high as 137 ± 1.5°. By changing such experimental conditions, as concentration of HCCP, temperature and ultrasonic power, the particle size of the polymeric micro-nano spheres can be controlled.

Structure-property correlations in hybrid polymer-nanoparticle electrospun fibers and plasmonic control over their dichroic behavior

Electrospinning constitutes a simple and versatile approach of fabricating polymer heterostructures composed of nanofibers. A preferred alignment of polymer crystallites stems from complex shear elongational forces and generates a strong intrinsic optical anisotropy in typical electrospun fibers of semicrystalline polymers. While it can prove useful for certain devices, this intrinsic anisotropy can be extremely detrimental for other key applications such as high-performance polymer-based lighting and solar-energy harvesting platforms. We report a dramatic reduction in the intrinsic dichroism of electrospun poly(ethylene oxide) fibers resulting from the incorporation of inorganic nanoparticles in the polymer matrix. This effect is shown to originate from a controllable randomization of the orientational ordering of the crystalline domains in the hybrid nanofibers and not merely from a reduction in crystallinity. This improved understanding of the crystalline structure-optical property correlation then leads to a better control over the intrinsic anisotropy of electrospun fibers using localized surface-plasmon enhancement effects around metallic nanoparticles.