Melt Viscosity, Elasticity, and Morphology of Reactively Compatibilized Polyamide 6/Styrene−Acrylonitrile Blends in Shear and Elongation

Rheological and Crystallization Properties of ABS/PA6-Compatibilized Blends via In Situ Reactive Extrusion

ABS/PA6-compatibilized blends were prepared by in situ reactive extrusion method. The main objective was to evaluate the influences of the morphology and blend composition on the rheological and nonisothermal crystallization properties. The morphology of submicron-sized ABS droplets evenly dispersed in PA6 led to dilatant fluid behavior and a transition from elastic to viscous behavior in the low-frequency region. The crystallization results indicated that reactive blends had elevated crystallization temperatures and crystallization rates, which were due to the heterogeneous nucleation of the submicron-sized ABS particles. In addition, it was observed that the theory by Mo suitably described the nonisothermal crystallization process. The activation energy slightly decreased for ABS contents of 5 and 15 wt % and then increased for a content of 25 wt %, indicating that the ABS promoted the crystallization of the blends at appropriate contents.

Simultaneous fabrication of line and dot dual nanopatterns using miktoarm block copolymer with photocleavable linker

Block copolymers with various nanodomains, such as spheres, cylinders, and lamellae, have received attention for their applicability to nanolithography. However, those microdomains are determined by the volume fraction of one block. Meanwhile, nanopatterns with multiple shapes are required for the next-generation nanolithography. Although various methods have been reported to achieve dual nanopatterns, all the methods need sophisticated processes using E-beam. Here, we synthesized a miktoarm block copolymer capable of cleavage of one block by ultraviolet. Original cylindrical nanodomains of synthesized block copolymer were successfully transformed to lamellar nanodomains due to the change of molecular architecture by ultraviolet. We fabricated dual nanopatterns consisting of dots and lines at desired regions on a single substrate. We also prepared dual nanopatterns utilizing another phase transformation from spheres to cylinders in a block copolymer with higher interaction parameter. Since our concept has versatility to any block copolymer, it could be employed as next-generation nanolithography.

Rheological and dynamic insights into an in situ reactive interphase with graft copolymers in multilayered polymer systems

We provide rheological and dynamic insights into the role of an in situ reactive interphase with graft copolymers in multilayered polymer systems, using a polyamide-6 (PA6)/maleic anhydride grafted poly(vinylidene fluoride) (PVDF-g-MAH) bilayer as a model. Firstly, the influence of the reactive interphase on macroscopic melt flow behavior was studied. The in situ generated interphase from coupling reactions in bilayers significantly contributed to overall viscoelastic responses in both linear and nonlinear regimes. Specifically, under fast extensional flows, the reactively healed bilayer showed enhanced strain hardening mainly due to the formed graft copolymers in the interphase. Secondly, the evolution of a reactive interphase and its effects on microscopic dynamics and structural properties were further probed using dielectric relaxation spectroscopy (DRS). Interestingly, the reactive interphase drastically altered the dielectric responses of the bilayer upon healing, manifesting in the distinct interfacial relaxation/polarization. The relaxation strength of the interfacial polarization increased linearly as a function of reaction time, and was further improved by increasing the number of layers. In agreement with the rheology, DRS also demonstrated the retarded microscopic dynamics of a reactive interphase in healed bilayers. Using the dielectric molecular relaxation spectrum as a probe for the structure, the effects of the reactive interphase on charge dynamics and the resulting structural properties of bilayers were further evaluated. These findings are aimed at providing a better understanding of the effects of the reactive interphase on rheology, dynamics and dielectric properties, towards controlling the interface/interphase in multi micro-/nano-layered polymer structures and for further applications.

Thermotropic dynamic processes in multiphase polymer systems by (cryo-)AFM

The structural (volume and enthalpy) relaxation of polymers during physical aging has a great relevance in materials science and engineering as it significantly changes the long-term material performance. In this article, we propose a methodological approach of (cryo-)atomic force microscopy (AFM) monitoring of macromolecular rearrangements which accompany structural relaxation within bulk of the polymer during physical aging. In contrast to conventional spectroscopic, scattering and thermal analysis techniques, high resolution topographical/phase imaging of the bulk cross-section over a large period of time and within a wide range of temperatures (-120 °C to +20 °C) yields unique information about the evolution of the polymer ultrastructure as a function of time and temperature in situ.

Effects of enhanced compatibility by transesterification on the cell morphology of poly(lactic acid)/ polycarbonate blends using supercritical carbon dioxide

Poly(lactic acid)/polycarbonate blends were prepared by melt mixing. The transesterification reaction between poly(lactic acid) and polycarbonate was promoted by using tetrabutyl titanate as a catalyst. For poly(lactic acid)/polycarbonate (weight ratio of 75/25) blend with catalyst content up to 0.5 wt%, polycarbonate particles finely dispersed in the poly(lactic acid) matrix and the adhesion between the phases were improved, due to the enhanced compatibility by transesterification reaction. The blends were foamed by using batch-foaming process with CO2 as the blowing agent. Cell density of poly(lactic acid)/polycarbonate blend increased at low-catalyst content, while decreased at high-catalyst content, which was due to the changes of interfacial properties of blend phases through transesterification reaction and crystallinity of polycarbonate component. Cell types of poly(lactic acid)/polycarbonate blends were transferred from submicro-sized and even nanoscale cells to microscale cells by the deceased crystallinity of poly(lactic acid) component, which was caused by the increased degree of transesterification reaction and temperature. The declined viscosity of poly(lactic acid)/polycarbonate blend because of degradation during blend processing led to large cell size and low-cell density. However, the improvement of elasticity and viscosity of poly(lactic acid)/polycarbonate blend by transesterification reaction could decrease the cell size.

High Shear Processing of (PP/EPR)/Silica Nanocomposites: Improvement of Morphology and Properties

The aim of this article is to upgrade the performance of polypropylene/ethylene propylene rubber (PP/EPR) blends by addition of hydrophobic nanosilica (SiR805) and using “high shear processing technology”. The morphological developments, mechanical and rheological properties of these composites were investigated as a function of processing conditions. High shear processing has proved to be an efficient process to decrease the size of the dispersed phase (EPR) up to 300 nm and to disperse finely nanosilica particles to less than 30 nm especially at 800 min−1. Moreover, the morphology stability of the nanocomposite is ascribed to the formation of a core shell structure (EPR nodules = core; nano-silica = shell) and selective location of nanosilica at the interface. More importantly, this core-shell structure is favoured to enhance the impact strength of the (PP/EPR)/3 wt% SiR805 nanocomposite. In agreement to the obtained morphology, the improvement (about 60 %) of elongation at break attests a good adhesion between phases due to high shear effect as highlighted by viscoelastic properties. Therefore, high shear processing technology has proved to be a relevant method to prepare nanocomposites with high performances without adding any additive and offers new perspectives for recycling and lightening structures.

Super toughened immiscible polycarbonate/poly(l-lactide) blend achieved by simultaneous addition of compatibilizer and carbon nanotubes

By improving interfacial interaction and forming CNT network structure, the fracture resistance of immiscible PC/PLLA blend is significantly enhanced.

Highly asymmetric lamellar nanopatterns via block copolymer blends capable of hydrogen bonding

Highly asymmetric lamellar microdomains, such as those required for many lithographic line patterns, cannot be straightforwardly achieved by conventional block copolymer self-assembly. We present a conceptually new and versatile approach to produce highly asymmetric lamellar morphologies by the use of binary blends of block copolymers whose components are capable of hydrogen bonding. We first demonstrate our strategy in bulk systems and complement the experimental results observed by transmission electron microscopy and small-angle X-ray scattering with theoretical calculations based on strong stretching theory to suggest the generality of the strategy. To illustrate the impact on potential lithographic applications, we demonstrate that our strategy can be transferred to thin film morphologies. For this purpose, we used solvent vapor annealing to prepare thin films with vertically oriented asymmetric lamellar patterns that preserve the bulk morphological characteristics. Due to the highly asymmetric lamellar microdomains, the line width is reduced to sub-10 nm scale, while its periodicity is precisely tuned.