Rheology and Structure of Molten, Olefin Multiblock Copolymers

Chemically recyclable polyolefin-like multiblock polymers

Polyolefins are the most important and largest volume plastics produced. Unfortunately, the enormous use of plastics and lack of effective disposal or recycling options have created a plastic waste catastrophe. In this work, we report an approach to create chemically recyclable polyolefin-like materials with diverse mechanical properties through the construction of multiblock polymers from hard and soft oligomeric building blocks synthesized with ruthenium-mediated ring-opening metathesis polymerization of cyclooctenes. The multiblock polymers exhibit broad mechanical properties, spanning elastomers to plastomers to thermoplastics, while integrating a high melting transition temperature (Tm) and low glass transition temperature (Tg), making them suitable for use across diverse applications (Tm as high as 128°C and Tg as low as -60°C). After use, the different plastics can be combined and efficiently deconstructed back to the fundamental hard and soft building blocks for separation and repolymerization to realize a closed-loop recycling process.

Multiblock Copolymers Based on Highly Crystalline Polyethylene and Soft Poly(ethylene-co-butadiene) Segments: Towards Polyolefin Thermoplastic Elastomers

Block copolymers based on polyethylene (PE) and ethylene butadiene rubber (EBR) were obtained by successive controlled coordinative chain transfer polymerization (CCTP) of a mixture of ethylene and butadiene (80/20) and pure ethylene. EBR-b-PE diblock copolymers were synthesized using the {Me2 Si(C13 H8 )2 Nd(BH4 )2 Li(THF)}2 complex in combination with n-butyl,n-octyl magnesium (BOMAG) used as both the alkylating and chain transfer agent (CTA). Triblock and multiblock copolymers featuring highly semi-crystalline PE hard segments and soft EBR segments were further obtained by the development of a bimetallic CTA, the pentanediyl-1,5-di(magnesium bromide) (PDMB). These new block copolymers undergo crystallization-driven organization into lamellar structures and exhibit a variety of mechanical properties, including excellent extensibility and elastic recovery in the case of triblock and multiblock copolymers.

Microphase separation/crosslinking competition-based ternary microstructure evolution of poly(ether-b-amide)

The temperature dependence of the rheological properties of poly(ether-b-amide) (PEBA) segmented copolymer under oscillatory shear flow has been investigated. The magnitude of the dynamic storage modulus is affected by the physical microphase separation and irreversible crosslinking network, with the latter spontaneously forming between the polyamide segments and becoming the dominant factor in determining the microstructural evolution at temperatures well above the melting point of PEBA. From the rheological results, the initial temperature of the rheological properties dominated by the microphase separation and crosslinking (T cross) structures were determined, respectively. Based on the two obtained temperatures, the microstructure evolution upon the heating can be separated into the ternary microstructure domains: homogenous (temperature below ), microphase separation dominating (between and T cross), and crosslinking dominating domains (above T cross). When the PEBA is heated to above T cross, the content of crosslinking network increases with time and temperature, leading to an irreversible and non-negligible influence on the rheological, crystallization, and mechanical properties. A more pronounced strain-hardening phenomenon during the uniaxial stretching is observed for the sample with a higher content of crosslinking network.

Effect of PMMA/Silica Hybrid Particles on Interfacial Adhesion and Crystallization Properties of Poly(lactic acid)/Block Acrylic Elastomer Composites

Poly(lactic acid) (PLA) is a relatively brittle polymer, and its low melt strength, ductility, and thermal stability limit its use in various industrial applications. This study aimed to investigate the effect of poly(methyl methacrylate) (PMMA) and PMMA/silica hybrid particles on the mechanical properties, interfacial adhesion, and crystallization behavior of PLA/block acrylic elastomer. PLA/block acrylic elastomer blends exhibit improved flexibility; however, phase separation occurs between PLA and block acrylic elastomer domains. Valid time-temperature superposition (TTS) measurements of viscoelastic behavior were obtained and exhibited interfacial adhesion with the addition of PMMA or PMMA/silica in PLA/block acrylic elastomer blends. In particular, the phase separation temperature was increased by the incorporation of PMMA/silica hybrid particles, which suggests a potential role for these particles in improving the phase stability. In addition, PMMA inhibits crystallization, while PMMA/silica acts as a nucleating agent, thus increasing the crystallization rate and crystallinity degree.

Rheological properties of composite polymers and hybrid nanocomposites

This paper summarizes a review of the viscosimetric, viscoelastic and rheological properties of polymers and hybrid nanocomposite polymers. Hybrid nanocomposites can be combined from natural fibers or synthetic fibers and/or both. The hybrid nanocomposite polymer offers the designer the opportunity to achieve the required characteristics to a considerable extent controlled by the choice of appropriate fibers or fillers and the polymer architecture. The rheological behavior of hybrid nanocomposite depends on fiber content, fiber length, fiber orientation, fiber-to-matrix bonding, fiber configuration and filler, respectively. Further, rheological properties of hybrid nanocomposite polymers by introducing various charges were examined discussed.

Bending, curling, and twisting in polymeric bilayers

Polyolefin thermoplastic elastomer (POE) bilayers of varying length (L) to width (W) ratio are formed through traditional polymer processing. Each layer is completely isotropic but the bilayers have an elastic recovery mismatch such that when stretched, one layer recovers to a different extent than the other. Upon stretching bilayers from low to moderate strains and releasing the bilayer bends (curvature, κ, κ < 1/L). Stretching to moderate strain and releasing results in bilayer curling (1/L ≤ κ < 1/W). Finally, stretching to high strains and releasing such that κ ≥ 1/W results in twisting into a helix for L/W > 2π bilayers and rolling into a cylinder for L/W < 2π bilayers. Varying W can change the helical pitch, lp, of twisted bilayers. The twisted bilayer helical rise angle varies between θ = 60 and 90°. Metastability, i.e., bilayers that show a combination of the two behaviors, is observed at long absolute L or short absolute W. The bilayers are modeled using Euler-Bernoulli beam theory to show that the curvature can be predicted using the elastic recovery of the layer that recovers more.

Studies on chain shuttling polymerization reaction of nonbridged half-titanocene and bis(phenoxy-imine) Zr binary catalyst system

In this contribution, olefin block copolymers were produced via chain shuttling polymerization (CSP), using a new combination of catalysts and a chain shuttling agent (CSA) diethylzinc (ZnEt₂). The binary catalyst system included nonbridged half-titanocene catalyst, Cp*TiCl₂(O-2,6-ⁱPr₂C₆H₃) (Cat A) and bis(phenoxy-imine) zirconium, {η ²-1-[C(H)=NC₆H₁₁]-2-O-3-^tBu-C₆H₃}₂ZrCl₂ (Cat B), as well as co-catalyst methylaluminoxane (MAO). In contrast to dual-catalyst system in the absence of CSA, the blocky structure was obtained in the presence of CSA and rationalized from rheological studies. The binary catalyst system could cause the CSP reaction to occur in the presence of CSA ZnEt₂, which yielded broad distribution ethylene/1-octene copolymers (M _w/M _n: 35.86) containing block polymer chains with high M _w. The presented dual-catalytic system was applied for the first time in CSP and has a potential to be extended to produce a library of olefin block copolymers that can be used as advanced additives for thermoplastics.

The Influence of DMDBS on Crystallization Behavior and Crystalline Morphology of Weakly-Phase-Separated Olefin Block Copolymer

Olefin block copolymer (OBC), with its low hard segments, can form unique space-filling spherulites other than confined-crystallization morphologies, mainly due to its weak phase-separation. In this work, 1,3;2,4-Bis(3,4-dimethylbenzylidene) sorbitol (DMDBS), a well-known nucleating agent, was used to tailor the crystallization behavior and crystalline morphology of OBC. It was found that DMDBS can precipitate within an OBC matrix and self-assemble into crystalline fibrils when cooling from the melt. A non-isothermal crystallization process exhibited an increased crystallization rate and strong composition dependence. During the isothermal crystallization process, DMDBS showed a more obvious nucleating efficiency at a higher crystallization temperature. OBC showed typical spherulites when DMDBS was added. Moreover, a low addition of DMDBS significantly decreased the crystal size, while a large addition of DMDBS induced aggregates, due to the limited miscibility of DMDBS with OBC. The efficient nucleating effect of DMDBS on OBC led to an increased optical transparency for OBC/DMDBS composites.

Excellent mechanical performance and enhanced dielectric properties of OBC/SiO2 elastomeric nanocomposites: effect of dispersion of the SiO2 nanoparticles

A chain-like network structure and irregular dispersion of fillers are formed in OBC/SiO₂ nanocomposites. Excellent mechanical performance and enhanced dielectric properties of OBC/SiO₂ elastomeric nanocomposites are realized due to the peculiar chain-like network of the fillers.

Enhanced mechanical properties of olefin block copolymer by adding a quaternary ammonium salt functionalized graphene oxide

Large mechanical properties enhancement of OBC via blending with chemical modification CTAB-GO.

Tuning the crystalline and mesophase structure of olefin block copolymer through self-nucleation and annealing treatments

As a type of novel semi-crystalline block copolymers, the final properties of olefin block copolymers (OBCs) greatly depend on the crystalline and phase-separated structures. In the present work, we systematically investigated the influence of self-nucleation and annealing on the lamellar and mesophase-separated structure of OBCs. According to the crystalline and melting behavior after self-nucleation and annealing treatments, four different regimes can be recognized with the self-seeding temperature Ts varying from 125 to 109 °C. In regime A, only self-nucleation occurs, while it coexists with lamellar thickening in regime B. In regime C, there is only lamellar thickening behavior. The lamellar thickening induced inconsecutive lamellar crystals observed revealed that the rearrangement of the hard blocks, which are next to the soft blocks and trapped in the intermediate regime between crystalline and amorphous phases, into neighboring lamellar crystals should be the mechanism for the lamellar thickening of the OBCs. Surprisingly, no lamellar thickening occurs and a new small melting peak appears at lower temperatures in regime D. Considering the block dispersity of OBCs, the emergence of a small melting peak at lower temperatures can be attributed to the crystallization of the ethylene sequence with relatively weaker crystallization abilities, which are not able to crystallize in a standard crystalline state. Based on these findings, we gained some new understandings on lamellar thickening behavior of OBCs and established the self-nucleation and annealing process as a powerful tool for tuning the crystalline and phase-separated structures of OBCs.

Formation of banded spherulites and the temperature dependence of the band space in olefin block copolymer

The banded spherulites for olefin block copolymer result from continuous lamellar twisting with an intriguing temperature tendency of the band space.

An extremely uniform dispersion of MWCNTs in olefin block copolymers significantly enhances electrical and mechanical performances

A new guidance for the development of conductive elastomers with improved comprehensive performance by considering chain architecture is provided.