Microphase Separation of High Grafting Density Asymmetric Mixed Homopolymer Brushes on Silica Particles

Polymer Brushes and Surface Nanostructures: Molecular Design, Precise Synthesis, and Self-Assembly

For over two decades, polymer brushes have found wide applications in industry and scientific research. Now, polymer brush research has been a significant research focus in the community of polymer science. In this review paper, we give an introduction to the synthesis, self-assembly, and applications of one-dimensional (1D) polymer brushes on polymer backbones, two-dimensional (2D) polymer brushes on flat surfaces, and three-dimensional (3D) polymer brushes on spherical particles. Examples of the synthesis of polymer brushes on different substrates are provided. Studies on the formation of the surface nanostructures on solid surfaces are also reviewed in this article. Multicomponent polymer brushes on solid surfaces are able to self-assemble into surface micelles (s-micelles). If the s-micelles are linked to the substrates through cleavable linkages, the s-micelles can be cleaved from the substrates, and the cleaved s-micelles are able to self-assemble into hierarchical structures. The formation of the surface nanostructures by coassembly of polymer brushes and "free" polymer chains (coassembly approach) or polymerization-induced surface self-assembly approach, is discussed. The applications of the polymer brushes in colloid and biomedical science are summarized. Finally, perspectives on the development of polymer brushes are offered in this article.

Shaping the Structure and Response of Surface-Grafted Polymer Brushes via the Molecular Weight Distribution

Breadth in the molecular weight distribution is an inherent feature of synthetic polymer systems. While in the past this was typically considered as an unavoidable consequence of polymer synthesis, multiple recent studies have shown that tailoring the molecular weight distribution can alter the properties of polymer brushes grafted to surfaces. In this Perspective, we describe recent advances in synthetic methods to control the molecular weight distribution of surface-grafted polymers and highlight studies that reveal how shaping this distribution can generate novel or enhanced functionality in these materials.

Polymer brush-based nanostructures: from surface self-assembly to surface co-assembly

Surface structures play an important role in the practical applications of materials. The synthesis of polymer brushes on a solid surface has emerged as an effective tool for tuning surface properties. The fabrication of polymer brush-based surface nanostructures has greatly facilitated the development of materials with unique surface properties. In this review article, synthetic methods used in the synthesis of polymer brushes, and self-assembly approaches applied in the fabrication of surface nanostructures including self-assembly of polymer brushes, co-assembly of polymer brushes and "free" block copolymer chains, and polymerization induced surface self-assembly, are reviewed. It is demonstrated that polymer brush-based surface nanostructures, including spherical surface micelles, wormlike surface structures, layered structures and surface vesicles, can be fabricated. Meanwhile, the challenges in the synthesis and applications of the surface nanostructures are discussed. This review is expected to be helpful for understanding the principles, methods and applications of polymer brush-based surface nanostructures.

Structure and thermodynamics of grafted silica/polystyrene dilute nanocomposites investigated through self-consistent field theory

Polymer/matrix nanocomposites (PNCs) are materials with exceptional properties. They offer a plethora of promising applications in key industrial sectors. In most cases, it is preferable to disperse the nanoparticles (NPs) homogeneously across the matrix phase. However, under certain conditions NPs might lump together and lead to a composite material with undesirable properties. A common strategy to stabilize the NPs is to graft on their surface polymer chains of the same chemical constitution as the matrix chains. There are several unresolved issues concerning the optimal molar mass and areal density of grafted chains that would ensure best dispersion, given the nanoparticles and the polymer matrix. We propose a model for the prediction of key structural and thermodynamic properties of PNC and apply it to a single spherical silica (SiO2) nanoparticle or planar surface grafted with polystyrene chains embedded at low concentration in a matrix phase of the same chemical constitution. Our model is based on self-consistent field theory, formulated in terms of the Edwards diffusion equation. The properties of the PNC are explored across a broad parameter space, spanning the mushroom regime (low grafting densities, small NPs and chain lengths), the dense brush regime, and the crowding regime (large grafting densities, NP diameters, and chain lengths). We extract several key quantities regarding the distributions and the configurations of the polymer chains, such as the radial density profiles and their decomposition into contributions of adsorbed and free chains, the chains/area profiles, and the tendency of end segments to segregate at the interfaces. Based on our predictions concerning the brush thickness, we revisit the scaling behaviors proposed in the literature and we compare our findings with experiment, relevant simulations, and analytic models, such as Alexander's model for incompressible brushes.

Mixed Polymer Brushes for "Smart" Surfaces

Mixed polymer brushes (MPBs) are composed of two or more disparate polymers covalently tethered to a substrate. The resulting phase segregated morphologies have been extensively studied as responsive "smart" materials, as they can be reversible tuned and switched by external stimuli. Both computational and experimental work has attempted to establish an understanding of the resulting nanostructures that vary as a function of many factors. This contribution highlights state-of-the-art MPBs studies, covering synthetic approaches, phase behavior, responsiveness to external stimuli as well as novel applications of MPBs. Current limitations are recognized and possible directions for future studies are identified.

Phase Behavior of Mixed Polymer Brushes Grown from Ultrathin Coatings

Experimental validation of the predicted melt phase behavior of A/B mixed brush on planar substrate is presented using poly(methyl methacrylate) (A)/ polystyrene (B) (PMMA/PS) with equal number of A/B chains as an example. Well-defined mixed A/B brushes are synthesized using a single component inimer coating to achieve high grafting density (0.9 chains/nm²), uniformity of grafting sites, and predictable chain length. The inimer coating is a copolymer of nitroxide-mediated polymerization (NMP) inimer, atom transfer radical polymerization (ATRP) inimer, styrene, and glycidyl methacrylate (GMA). Cross-linking of the film provides the required stability to probe the melt morphology. Our studies show that even with equal grafting density of the A and B the morphology can be modulated by varying the length of B chains while keeping that of A fixed. We show the transition of self-assembled structures from disorder to cylinder to ripple phase at sub-30 nm length scale on a planar surface by thermal annealing of mixed brushes. These results are supported by a phase diagram established through Monte Carlo simulation using a coarse-grained particle-based model.

Assembling Ordered Crystals with Disperse Building Blocks

Conventional colloidal crystallization techniques typically require low dispersity building blocks in order to make ordered particle arrays, resulting in a practical challenge for studying or scaling these materials. Nanoparticles covered in a polymer brush therefore may be predicted to be challenging building blocks in the formation of high-quality particle superlattices, as both the nanoparticle core and polymer brush are independent sources of dispersity in the system. However, when supramolecular bonding between complementary functional groups at the ends of the polymer chains are used to drive particle assembly, these "nanocomposite tectons" can make high quality superlattices with polymer dispersities as large as 1.44 and particle diameter relative standard deviations up to 23% without any significant change to superlattice crystallinity. Here we demonstrate and explain how the flexible and dynamic nature of the polymer chains that comprise the particle brush allows them to deform to accommodate the irregularities in building block size and shape that arise from the inherent dispersity of their constituent components. Incorporating "soft" components into nanomaterials design therefore offers a facile and robust method for maintaining good control over organization when the materials themselves are imperfect.

Surface Reconstruction by a Coassembly Approach

Materials with switchable surfaces, capable of changing surface properties under external stimuli, are playing a pivotal role in many applications, such as tissue engineering, biosensors, and drug/protein delivery. In this research silica particles with patterned and switchable surfaces are fabricated. Surface micelles on silica particles are formed by coassembly of polymer brushes and "free" block copolymer chains in a selective solvent. The cores of the surface micelles are crosslinked by anthracene photodimerization. After quaternization of the coronae, amphiphilic surface micelles are prepared. The surface micelles are able to rearrange in different media. After treatment with an organic solvent, the surfaces of silica particles are occupied by hydrophobic polymer components; in aqueous solution, the positively charged polymer chains are on the surfaces. The switching of the surface micelles results in changes in surface composition and wetting behaviors.

Characterizing Polymer-Grafted Nanoparticles: From Basic Defining Parameters to Behavior in Solvents and Self-Assembled Structures

Polymer-grafted nanoparticles, often called hairy nanoparticles (HNPs), are an intriguing class of nanostructured hybrid materials with great potential in a variety of applications, including advanced polymer nanocomposite fabrication, drug delivery, imaging, and lubrication. This Feature provides an introduction to characterization of various aspects of HNPs, from basic defining parameters to behavior of HNPs in solvents and self-assembled structures of multicomponent brush nanoparticles, by using a broad range of analytical tools.

Design, Synthesis, and Application of a Difunctional Y-Shaped Surface-Tethered Photoinitiator

Mixed homopolymer brushes have unique interfacial properties that can be exploited for both fundamental studies and applications in technology. Herein, the synthesis of a new catechol-based biomimetic Y-shaped binary photoinitiator (Y-photoinitiator) and its applications for surface modification with polymer brushes through both "grafting to" and "grafting from" strategies are reported. The "leg" of the Y consists of a catechol group as surface anchoring moiety. The arms are photoinitiator moieties that can be "addressed" independent of each other by radiation of different wavelengths. Using ultraviolet and visible light successively, each arm of the Y-photoinitiator was activated, thereby allowing the synthesis of Y-shaped block copolymer brushes with dissimilar polymer chains. The suitability of the Y-photoinitiator for surface modification was first investigated using N-vinylpyrrolidone and styrene as the model monomers for successive UV-photoiniferter-mediated polymerization and visible-light-induced polymerization, respectively. Switching of the wetting properties of the Y-shaped block copolymer brush poly( N-vinylpyrrolidone)- block-poly(styrene) (PVP- b-PS)-grafted surfaces by contact with different solvents was also investigated. To further exploit this novel Y-photoinitiator for the preparation of functional interfaces, Y-shaped block copolymer brushes poly(1-(2-methacryloyloxyhexyl)-3-methylimidazolium bromide)- block-poly( N-vinylpyrrolidone- co-glycidyl methacrylate) (PIL(Br)- b-P(NVP- co-GMA)) were also prepared and subsequently functionalized with the cell-adhesive arginine-glycine-aspartic acid (RGD) peptides by reaction with the glycidyl groups (PILPNG-RGD). The PILPNG-RGD grafted surfaces showed excellent cell-adhesive, bacteriostatic, and bactericidal properties. Thus, it can be concluded that further exploitation of this novel Y-photoinitiator for graft polymerization should allow the preparation of a wide range of functional interfaces with tailored properties.

A novel approach for UV-patterning with binary polymer brushes

A mixed self-assembled monolayer (SAM) of an initiator (3-(2-bromo-2-isobutyryloxy)propyl triethoxysilane) for atom transfer radical polymerization (ATRP) and an agent (6-(triethoxysilyl)hexyl 2-(((methylthio)carbonothioyl)thio)-2-phenylacetate) for reversible addition-fragmentation chain transfer (RAFT) polymerization was constructed on the surface of a silicon wafer or glass plate by a silane coupling reaction. When a UV light at 254nm was irradiated at the mixed SAM through a photomask, the surface density of the bromine atom at the end of BPE in the irradiated region was drastically reduced by UV-driven scission of the BrC bond, as observed by X-ray photoelectron spectroscopy. Consequently, the surface-initiated (SI)-ATRP of 2-ethylhexyl methacrylate (EHMA) was used to easily construct the poly(EHMA) (PEHMA) brush domain. Subsequently, SI-RAFT polymerization of a zwitterionic vinyl monomer, carboxymethyl betaine (CMB), was performed. Using the sequential polymerization, the PCMB and PEHMA brush domains on the solid substrate could be very easily patterned. Patterning proteins and cells with the binary polymer brush is expected because the PCMB brush indicated strong suppression of protein adsorption and cell adhesion, and the PEHMA brush had non-polar properties. This technique is very simple and useful for regulating the shape and size of bio-fouling and anti-biofouling domains on solid surfaces.

Surface-Initiated Controlled Radical Polymerization: State-of-the-Art, Opportunities, and Challenges in Surface and Interface Engineering with Polymer Brushes

The generation of polymer brushes by surface-initiated controlled radical polymerization (SI-CRP) techniques has become a powerful approach to tailor the chemical and physical properties of interfaces and has given rise to great advances in surface and interface engineering. Polymer brushes are defined as thin polymer films in which the individual polymer chains are tethered by one chain end to a solid interface. Significant advances have been made over the past years in the field of polymer brushes. This includes novel developments in SI-CRP, as well as the emergence of novel applications such as catalysis, electronics, nanomaterial synthesis and biosensing. Additionally, polymer brushes prepared via SI-CRP have been utilized to modify the surface of novel substrates such as natural fibers, polymer nanofibers, mesoporous materials, graphene, viruses and protein nanoparticles. The last years have also seen exciting advances in the chemical and physical characterization of polymer brushes, as well as an ever increasing set of computational and simulation tools that allow understanding and predictions of these surface-grafted polymer architectures. The aim of this contribution is to provide a comprehensive review that critically assesses recent advances in the field and highlights the opportunities and challenges for future work.

Opportunities for dual RDRP agents in synthesizing novel polymeric materials

Dual RDRP agents provide access to new polymeric materials by combining ATRP, NMP, and RAFT polymerization without end group transformations.

Hierarchical Superstructures Assembled by Binary Hairy Nanoparticles

Hierarchical superstructures assembled by binary mixed homopolymer-grafted nanoparticles are investigated by using a self-consistent field theory (SCFT). Our results demonstrate that grafting mixed homopolymer brushes provides an effective way to program the spatial lattice arrangement of the nanoparticles. For the polymer-grafted nanoparticles with specific interaction parameter and total grafting density, the unusual non-close-packed simple cubic (SC) crystal lattice is obtained at small spherical core/polymer size ratios (R/([Formula: see text]) < 1). As the size ratio increases to [Formula: see text] > 1, the nanoparticle arrangement transforms into a body-centered cubic (BCC) crystal lattice. Meanwhile, some unconventional microphases are formed in the polymer matrix, such as the tetragonal cylinder and simple cubic sphere phases. Furthermore, the two-dimensional (2D) model calculations reveal that the binary hairy nanoparticles prefer to arrange into the lattice in a way they can maintain the free energy-minimizing morphology as an isolated particle. Our findings suggest a possible strategy to design hierarchical nanomaterials composed of unique inorganic/organic hybrid superstructures.

Environmentally responsive self-assembly of mixed poly(tert-butyl acrylate)-polystyrene brush-grafted silica nanoparticles in selective polymer matrices

Environmentally responsive self-assembly of nearly symmetric mixed poly(tert-butyl acrylate) (PtBA, 22.2 kDa)/polystyrene (PS, 23.4 kDa) brushes grafted onto 67 nm silica nanoparticles in selective homopolymer matrices [PtBA for the grafted PtBA chains and poly(cyclohexyl methacrylate) (PCHMA) for the grafted PS chains] was investigated using both conventional transmission electron microscopy (TEM) and electron tomography (i.e., 3D TEM). A variety of self-assembled phase morphologies were observed for the mixed brushes in selective polymer matrices with different molecular weights, and these can be explained by entropy-driven wet- and dry-brush theories. In a low molecular weight selective matrix, the wet-brush regime was formed with the miscible chains stretching out and the immiscible chains collapsing into isolated domains. In contrast, when the molecular weight of the selective matrix was higher than that of the compatible grafted polymer chains, the dry-brush regime was formed with the mixed brushes exhibiting the unperturbed morphology. In addition to the molecular weight, the size of nanoparticles (or the substrate curvature) was also observed to play an important role. For small particles (core size less than 50 nm), the wet brush-like morphology with a surface-tethered micellar structure was observed. Finally, the wet- and dry-brush regimes also significantly affected the dispersion of mixed brush particles in selective polymer matrices.

Design, Synthesis, and Use of Y-Shaped ATRP/NMP Surface Tethered Initiator

Heterogeneous polymer brushes on surfaces can be easily formed from a binary initiator on a silicon oxide substrate where two different types of polymers can be grown side-by-side. Herein, we designed a new Y-shaped binary initiator using straightforward chemistry for "grafting from" polymer brushes. This initiator synthesis takes advantage of the Passerini reaction, a multicomponent reaction combining two initiator sites and one surface linking site. This Y-shaped binary initiator can be synthesized in three steps with a higher yield than other similar initiators reported in the literature, and can be performed on a multigram scale. We were able to attach the initiator to a silicon oxide substrate and successfully grow polymer brushes from both initiators (separately and in combination), confirmed by NEXAFS, AFM, and contact angle.

Surface-initiated controlled radical polymerizations from silica nanoparticles, gold nanocrystals, and bionanoparticles

This review summarizes recent progress in surface-initiated controlled radical polymerizations from silica nanoparticles, gold nanocrystals, and bionanoparticles.

Synthesis of mixed poly(ε-caprolactone)/polystyrene brushes from Y-initiator-functionalized silica particles by surface-initiated ring-opening polymerization and nitroxide-mediated radical polymerization

This article reports the synthesis of mixed brushes by ring-opening polymerization of ε-caprolactone and nitroxide-mediated radical polymerization of styrene from Y-initiator-functionalized silica particles.

Synthesis of hetero-polymer functionalized nanocarriers by combining surface-initiated ATRP and RAFT polymerization

Smart nanocarriers are created based on a bi-functional hetero-initiator for RAFT and ATRP technique, bi-functionalizing mesoporous silica nanoparticles with two polymer types. The pH-dependent behavior of PDEAEMA as the gatekeeper polymer is verified by electrokinetic measurements and a controlled release behavior is demonstrated using doxorubicin as the drug.

Truncated Wedge-Shaped Nanostructures Formed from Lateral Microphase Separation of Mixed Homopolymer Brushes Grafted on 67 nm Silica Nanoparticles: Evidence of the Effect of Substrate Curvature

Mixed poly(tert-butyl acrylate) (PtBA)/polystyrene (PS) brushes with controlled molecular weights and narrow polydispersities were synthesized from asymmetric difunctional initiator (Y-initiator)-functionalized 67 nm silica nanoparticles by sequential surface-initiated atom transfer radical polymerization of tBA at 75 °C and nitroxide-mediated radical polymerization of styrene at 120 °C in the presence of a free initiator in each polymerization. The Y-initiator-functionalized nanoparticles were prepared by the immobilization of a triethoxysilane-terminated Y-initiator onto the surface of 67 nm silica particles via an ammonia-catalyzed hydrolysis and condensation process. Transmission electron microscopy studies showed that mixed PtBA/PS brushes grafted on 67 nm silica nanoparticles with comparable molecular weights for the two polymers underwent lateral microphase separation after being cast from CHCl₃ and annealed with CHCl₃ vapor, producing distinct truncated wedge-shaped nanostructures. In contrast, under the same conditions, mixed PtBA/PS brushes grafted on 160 nm silica particles self-assembled into nanodomains with a more uniform width. This suggests that the truncated wedge-shaped nanostructures formed by mixed brushes on 67 nm silica nanoparticles originated from a higher substrate curvature.

Mixed polymer brushes with locking switching

Mixed polymer brushes, made of two different kinds of polymers randomly grafted to the same solid substrate, were introduced as switchable interfaces for a number of promising applications. The switching properties of the mixed polymer brushes are substantially dependent on grafting density, molecular weight, compatibility of two distinct grafted polymers, and their interaction with the solvent. This work reports the mixed polymer brushes with the property of locking switching. The wetting properties of such a mixed brush can be switched between the wetting properties of individual constituting polymers by appropriate selection of solvent. However, the mixed polymer brushes wetting behavior can be locked in the hydrophobic state. This kinetically frozen methastable state, however, can be unlocked via treatment by proper "unlocking" solvent. This locking and unlocking of the hydrophobic state of the mixed brush with specific solvents could find useful applications for the development of functional materials.

Temperature- and pH-triggered reversible transfer of doubly responsive hairy particles between water and a hydrophobic ionic liquid

This article reports on the synthesis of thermo- and pH-sensitive polymer-brush-grafted silica particles ("hairy" particles) and the study of their phase-transfer behavior between water and a hydrophobic ionic liquid, 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)amide ([EMIM][TFSA]), in response to temperature and pH changes. The hairy particles were made by the surface-initiated atom transfer radical polymerization of methoxytri(ethylene glycol) methacrylate (TEGMMA) and tert-butyl methacrylate with a molar ratio of 100:11 in the presence of a free initiator and the subsequent removal of tert-butyl groups. The cloud points (CPs) of poly(TEGMMA-co-methacrylic acid), obtained after the treatment of the free polymer with trifluoroacetic acid, in both water and [EMIM][TFSA]-saturated water increased with the increase in pH and can be tuned over a wide temperature range. The hairy particles moved spontaneously from the aqueous phase to the [EMIM][TFSA] phase upon heating at 80 °C and returned to the aqueous layer upon cooling at 10 °C. This process can be repeated many times regardless of whether the pH of the aqueous phase is 2.99, 5.00, or 7.02. UV-vis absorbance measurements showed that the transfer temperature (T(tr)) of hairy particles from water to [EMIM][TFSA] increased with the increase in the pH of the aqueous phase. A linear relationship was observed between the T(tr) of hairy particles and the CP of the corresponding free polymer. By taking advantage of the tunability of the T(tr) of hairy particles, we demonstrated the pH-driven reversible transfer of hairy particles at a fixed temperature by changing the pH of the aqueous phase and multiple phase-transfer processes by controlling both the temperature and pH.