Oriented Morphology and Anisotropic Transport in Uniaxially Stretched Perfluorosulfonate Ionomer Membranes

Synergistic Molecular Alignment and Dipole Polarization in Stretched Nafion/Poly(vinylidene fluoride) Blend Membranes for High Proton Conduction in PEMFCs

The nanostructure of Nafion and poly(vinylidene fluoride) (PVDF) blend membranes is successfully aligned through a mechanical uniaxial stretching method. The phase-separated morphology of Nafion molecules distinctly forms hydrophilic proton channels with increased connectivity, resulting in enhanced proton conductivity. Additionally, the crystalline phase of PVDF molecules undergoes a successful transformation from the α- to β-phase during membrane stretching, demonstrating an alignment of fluorine and hydrogen atoms with a TTTT(trans) structure. The aligned nanostructure of the blend film, combined with the dipole polarization of the β-phase PVDF, synergistically enhances the proton conduction through the membrane for operating proton-exchange membrane fuel cells (PEMFCs). The controlled structures of the blend membranes are thoroughly investigated using atomic force microscopy and small-angle X-ray scattering. Furthermore, the improved in-plane proton conductivity facilitates increased proton conduction at the interface between the membrane and catalyst layer in the membrane-electrode assembly, ultimately enhancing the power generation of PEMFCs.

Electrostatic Potential of Functional Cations as a Predictor of Hydroxide Diffusion Pathways in Nanoconfined Environments of Anion Exchange Membranes

Nanoconfined anion exchange membranes (AEMs) play a vital role in emerging electrochemical technologies. The ability to control dominant hydroxide diffusion pathways is an important goal in the design of nanoconfined AEMs. Such control can shorten hydroxide transport pathways between electrodes, reduce transport resistance, and enhance device performance. In this work, we propose an electrostatic potential (ESP) approach to explore the effect of the polymer electrolyte cation spacing on hydroxide diffusion pathways from a molecular perspective. By exploring cation ESP energy surfaces and validating outcomes through prior ab initio molecular dynamics simulations of nanoconfined AEMs, we find that we can achieve control over preferred hydroxide diffusion pathways by adjusting the cation spacing. The results presented in this work provide a unique and straightforward approach to predict preferential hydroxide diffusion pathways, enabling efficient design of highly conductive nanoconfined AEM materials for electrochemical technologies.

Electrospun Ion-Conducting Composite Membrane with Buckling-Induced Anisotropic Through-Plane Conductivity

Fuel cell (FC) is an attractive green alternative for today's fuel combustion systems. In common FCs, a polymer electrolyte membrane selectively conducts protons but blocks the passage of electrons and fuel. Nafion, the current benchmark membrane material, has a superior conductivity owing to unique morphology comprising randomly oriented elongated ionic nanochannels within its Teflon-like matrix. Channel orientation enhances Nafion conductivity, yet there has been no facile method to induce a stable alignment in the desired through-plane (TP) direction. Here, we report an approach based on dual electrospun Nafion-PVDF nanofiber composites that yields a stable TP alignment. It utilizes extreme thinness and strong inherent orientation within electrospun nanofibers, which is readily converted to TP alignment by plunging an electrospun nanofiber mat into a thin slit, resulting in nanofiber buckling and subsequent consolidation. Using TEM and SAXS, we demonstrate a pronounced and sustained TP ion channel orientation in prepared membranes, yielding a highly anisotropic swelling and conductivity exceeding that of bulk Nafion when normalized to Nafion content. The analysis also highlights the importance of PVDF as a stabilizing component, preserving orientation upon annealing, while a similarly prepared pure Nafion membrane loses anisotropy. The approach holds potential to advance the FC technology by overcoming current limitations of ionomeric membranes.

Synthesis and investigation of sulfonated poly(p-phenylene)-based ionomers with precisely controlled ion exchange capacity for use as polymer electrolyte membranes

To achieve precise control of sulfonated polymer structures, a series of poly(p-phenylene)-based ionomers with well-controlled ion exchange capacities (IECs) were synthesised via a three-step technique: (1) preceding sulfonation of the monomer with a protecting group, (2) nickel(0) catalysed coupling polymerisation, and (3) cleavage of the protecting group of the polymers. 2,2-Dimethylpropyl-4-[4-(2,5-dichlorobenzoyl)phenoxy]benzenesulfonate (NS-DPBP) was synthesised as the preceding sulfonated monomer by treatment with chlorosulfuric acid and neopentyl alcohol. NS-DPBP was readily soluble in various organic solvents and stable during the nickel(0) catalysed coupling reaction. Sulfonated poly(4-phenoxybenzoyl-1,4-phenylene) (S-PPBP) homopolymer and seven types of random copolymers (S-PPBP-co-PPBP) with different IECs were obtained by varying the stoichiometry of NS-DPBP. The IECs and weight average molecular weights (M_ws) of ionomers were in the range of 0.41–2.84 meq. g⁻¹ and 143 000–465 000 g mol⁻¹, respectively. The water uptake, proton conductivities, and water diffusion properties of ionomers exhibited a strong IEC dependence. Upon increasing the IEC of S-PPBP-co-PPBPs from 0.86 to 2.40 meq. g⁻¹, the conductivities increased from 6.9 × 10⁻⁶ S cm⁻¹ to 1.8 × 10⁻¹ S cm⁻¹ at 90% RH. S-PPBP and S-PPBP-co-PPBP (4 : 1) with IEC values >2.40 meq. g⁻¹ exhibited fast water diffusion (1.6 × 10⁻¹¹ to 8.0 × 10⁻¹⁰ m² s⁻¹), and were comparable to commercial perfluorosulfuric acid polymers. When fully hydrated, the maximum power density and the limiting current density of membrane electrode assemblies (MEAs) prepared with S-PPBP-co-PPBP (4 : 1) were 712 mW cm⁻² and 1840 mA cm⁻², respectively.

Poly(p-phenylene)-based sulfonated polymers with well-controlled IECs were synthesized via a three-step procedure including preceding sulfonation of precursor monomers.

Role of ionic interactions in the deformation and fracture behavior of perfluorosulfonic-acid membranes

The stability of ion-conductive membranes, such as perfluorosulfonic-acid (PFSA) membranes, as a solid-electrolyte separator in energy devices is strongly linked to their mechanical properties, the characterization of which presents challenges, especially in the presence of ionic interactions. Ionomer membranes' elastic properties are affected by cations; however, their influence on deformation at small and large strains is relatively unexplored. In this paper, we report the stress-strain response and fracture behavior of Nafion membranes exchanged with various cations examined in three deformation regimes. In the small-strain regime, the Young's modulus is strongly dependent on cation size, due to the reduced mobility and local stiffening of polymer chains. The Young's modulus, yield limit and strain-hardening modulus all increase with monovalent cation size in the order H+ < Li+ < Na+ < K+ < Cs+, but with varying dependence. In the failure regime, however, the break strain and fracture energy of the membrane decrease in the presence of larger cations, which promote deformation instability while decreasing plastic dissipation energy during crack propagation, thereby leading to more brittle fracture. These results not only demonstrate the trade-off between strength and fracture toughness, but also reveal how it is altered by the ionic interactions, which also dictate the inverse relationship between stretchability and stiffness. Moreover, the measured stress-strain data are reproduced by the constitutive relations to extract parameters that are correlated to the fracture energy through craze instability. Such relationships provide insight into how parameters extracted from tensile testing can be used to assess membrane stability and the role of ionic interactions.

Three-dimensional pulsed field gradient NMR measurements of self-diffusion in anisotropic materials for energy storage applications

Anisotropic battery electrodes that allow enhanced diffusion through the thickness of the electrode can be engineered to improve the rate performance, but direct measurement of 3D diffusion in this pore structure is extremely challenging. To address this, we used 1H and 7Li pulsed field gradient (PFG) NMR to measure anisotropic diffusion in a model porous silicon substrate. We show that NMR spectroscopy can resolve solvent molecules and ions (here, in H2O, DMSO, and the battery electrolyte LIPF6:DC:EMC) in and outside of the pores of the Si substrate, allowing the diffusion coefficients of the ion/molecules in the two components to be individually determined. Exchange between ions/molecules inside and outside of the pores is observed with 1H 2D exchange spectroscopy (EXSY). The pore dimensions can extracted from the diffusivity of the in-pore component and the results are in reasonable agreement with the pore dimensions measured with electron microscopy. Better agreement is obtained for pore diameters; for pore length measurements, exchange between the in-pore and ex-pore solvents should be accounted for. These results suggest that PFG-NMR can serve as a non-destructive characterisation method for both in situ and ex situ analyses of materials ranging from complex battery and supercapacitor electrodes to catalyst supports and tissue scaffolds.

Effect of nitroxide spin probes on the transport properties of Nafion membranes

Nafion is the most common material used as a proton exchange membrane in fuel cells. Yet, details of the transport pathways for protons and water in the inner membrane are still under debate. Overhauser Dynamic Nuclear Polarization (ODNP) has proven to be a useful tool for probing hydration dynamics and interactions within 5-8 Å of protein and soft material surfaces. Recently it was suggested that ODNP can also be applied to analyze surface water dynamics along Nafion's inner membrane. Here we interrogate the viability of this method for Nafion by carrying out a series of measurements relying on ¹H nuclear magnetic resonance (NMR) relaxometry and diffusometry experiments with and without ODNP hyperpolarization, accompanied by other complementary characterization methods including small angle X-ray scattering (SAXS), thermal gravimetric analysis (TGA) of hydration, and proton conductivity by AC impedance spectroscopy. Our comprehensive study shows that commonly used paramagnetic spin probes-here, stable nitroxide radicals-for ODNP, as well as their diamagnetic analogues, reduce the inner membrane surface hydrophilicity, depending on the location and concentration of the spin probe. This heavily reduces the hydration of Nafion, hence increases the tortuosity of the inner membrane morphology and/or increases the activiation barrier for water transport, and consequently impedes water diffusion, transport, and proton conductivity.

Hydrophilic Channel Alignment of Perfluoronated Sulfonic-Acid Ionomers for Vanadium Redox Flow Batteries

It is known that uniaxially drawn perfluoronated sulfonic-acid ionomers (PFSAs) show diffusion anisotropy because of the aligned water channels along the deformation direction. We apply the uniaxially stretched membranes to vanadium redox flow batteries (VRFBs) to suppress the permeation of active species, vanadium ions through the transverse directions. The aligned water channels render much lower vanadium permeability, resulting in higher Coulombic efficiency (>98%) and longer self-discharge time (>250 h). Similar to vanadium ions, proton conduction through the membranes also decreases as the stretching ratio increases, but the thinned membranes show the enhanced voltage and energy efficiencies over the range of current density, 50-100 mA/cm². Hydrophilic channel alignment of PFSAs is also beneficial for long-term cycling of VRFBs in terms of capacity retention and cell performances. This simple pretreatment of membranes offers an effective and facile way to overcome high vanadium permeability of PFSAs for VRFBs.

Coarse-grained model of nanoscale segregation, water diffusion, and proton transport in Nafion membranes

We present a coarse-grained model of the acid form of Nafion membrane that explicitly includes proton transport. This model is based on a soft-core bead representation of the polymer implemented into the dissipative particle dynamics (DPD) simulation framework. The proton is introduced as a separate charged bead that forms dissociable Morse bonds with water beads. Morse bond formation and breakup artificially mimics the Grotthuss hopping mechanism of proton transport. The proposed DPD model is parameterized to account for the specifics of the conformations and flexibility of the Nafion backbone and sidechains; it treats electrostatic interactions in the smeared charge approximation. The simulation results qualitatively, and in many respects quantitatively, predict the specifics of nanoscale segregation in the hydrated Nafion membrane into hydrophobic and hydrophilic subphases, water diffusion, and proton mobility. As the hydration level increases, the hydrophilic subphase exhibits a percolation transition from a collection of isolated water clusters to a 3D network of pores filled with water embedded in the hydrophobic matrix. The segregated morphology is characterized in terms of the pore size distribution with the average size growing with hydration from ∼1 to ∼4 nm. Comparison of the predicted water diffusivity with the experimental data taken from different sources shows good agreement at high and moderate hydration and substantial deviation at low hydration, around and below the percolation threshold. This discrepancy is attributed to the dynamic percolation effects of formation and rupture of merging bridges between the water clusters, which become progressively important at low hydration, when the coarse-grained model is unable to mimic the fine structure of water network that includes singe molecule bridges. Selected simulations of water diffusion are performed for the alkali metal substituted membrane which demonstrate the effects of the counter-ions on membrane self-assembly and transport. The hydration dependence of the proton diffusivity reproduces semi-qualitatively the trend of the diverse experimental data, showing a sharp decrease around the percolation threshold. Overall, the proposed model opens up an opportunity to study self-assembly and water and proton transport in polyelectrolytes using computationally efficient DPD simulations, and, with further refinement, it may become a practical tool for theory informed design and optimization of perm-selective and ion-conducting membranes with improved properties.

Understanding methods of preparation and characterization of pore-filling polymer composites for proton exchange membranes: a beginner’s guide

Composite membranes based on porous support membranes filled with a proton-conducting polymer appear to be a promising approach to develop novel proton exchange membranes (PEMs). It allows optimization of the properties of the filler and the matrix separately, e.g. for maximal conductivity of the former and maximal physical strength of the latter. In addition, the confinement itself can alter the properties of the filling ionomer, e.g. toward higher conductivity and selectivity due to alignment and restricted swelling. This article reviews the literature on PEMs prepared by filling of submicron and nanometric size pores with Nafion and other proton-conductive polymers. PEMs based on alternating perfluorinated and non-perfluorinated polymer systems and incorporation of fillers are briefly discussed too, as they share some structure/transport relationships with the pore-filling PEMs. We also review here the background knowledge on structural and transport properties of Nafion and proton-conducting polymers in general, as well as experimental methods concerned with preparation and characterization of pore-filling membranes. Such information will be useful for preparing next-generation composite membranes, which will allow maximal utilization of beneficial characteristics of polymeric proton conductors and understanding the complicated structure/transport relationships in the pore-filling composite PEMs.

Water sub-diffusion in membranes for fuel cells

We investigate the dynamics of water confined in soft ionic nano-assemblies, an issue critical for a general understanding of the multi-scale structure-function interplay in advanced materials. We focus in particular on hydrated perfluoro-sulfonic acid compounds employed as electrolytes in fuel cells. These materials form phase-separated morphologies that show outstanding proton-conducting properties, directly related to the state and dynamics of the absorbed water. We have quantified water motion and ion transport by combining Quasi Elastic Neutron Scattering, Pulsed Field Gradient Nuclear Magnetic Resonance, and Molecular Dynamics computer simulation. Effective water and ion diffusion coefficients have been determined together with their variation upon hydration at the relevant atomic, nanoscopic and macroscopic scales, providing a complete picture of transport. We demonstrate that confinement at the nanoscale and direct interaction with the charged interfaces produce anomalous sub-diffusion, due to a heterogeneous space-dependent dynamics within the ionic nanochannels. This is irrespective of the details of the chemistry of the hydrophobic confining matrix, confirming the statistical significance of our conclusions. Our findings turn out to indicate interesting connections and possibilities of cross-fertilization with other domains, including biophysics. They also establish fruitful correspondences with advanced topics in statistical mechanics, resulting in new possibilities for the analysis of Neutron scattering data.

New Insights into Perfluorinated Sulfonic-Acid Ionomers

In this comprehensive review, recent progress and developments on perfluorinated sulfonic-acid (PFSA) membranes have been summarized on many key topics. Although quite well investigated for decades, PFSA ionomers' complex behavior, along with their key role in many emerging technologies, have presented significant scientific challenges but also helped create a unique cross-disciplinary research field to overcome such challenges. Research and progress on PFSAs, especially when considered with their applications, are at the forefront of bridging electrochemistry and polymer (physics), which have also opened up development of state-of-the-art in situ characterization techniques as well as multiphysics computation models. Topics reviewed stem from correlating the various physical (e.g., mechanical) and transport properties with morphology and structure across time and length scales. In addition, topics of recent interest such as structure/transport correlations and modeling, composite PFSA membranes, degradation phenomena, and PFSA thin films are presented. Throughout, the impact of PFSA chemistry and side-chain is also discussed to present a broader perspective.

Proton Conductive Nanosheets Formed by Alignment of Metallo-Supramolecular Polymers

Linear Fe(II)-based metallo-supramolecular polymer chains were precisely aligned by the simple replacement of the counteranion with an N,N'-bis(4-benzosulfonic acid)perylene-3,4,9,10-tetracarboxylbisimide (PSA) dianion, which linked the polymer chains strongly. A parallel alignment of the polymer chains promoted by the PSA dianions yielded nanosheets formation. The nanosheets' structure was analyzed with FESEM, HRTEM, UV-vis, and XRD in detail. The nanosheets showed more than 5 times higher proton conductivity than the original polymer due to the smooth ionic conduction through the aligned polymer chains. The complex impedance plot with two semicircles also suggested the presence of grain boundaries in the polymer nanosheets.

Highly Conductive and Thermally Stable Ion Gels with Tunable Anisotropy and Modulus

A new liquid-crystalline ion gel exhibits unprecedented properties: conductivity up to 8 mS cm(-1) , thermal stability to 300 °C, and electrochemical window to 6.1 V, as well as adjustable transport anisotropy (up to 3.5×) and elastic modulus (0.03-3 GPa). The combination of ionic liquid and magnetically oriented rigid-rod polyanion provides widely tunable properties for use in diverse electrochemical devices.

Size dependent ion-exchange of large mixed-metal complexes into Nafion® membranes

Ion-exchange of large multivalent cations in Nafion^® membranes: kinetics of exchange and implications for more open morphological models.

Water-ionomer interfacial interactions investigated by infrared spectroscopy and computational methods

Structures for interfacial water condensed in pores and channels of the fluorinated ionomer Nafion from low relative humidity atmosphere were probed through the use of Fourier transform infrared (FTIR) spectroscopy and support from classical and quantum chemical calculations. Modern FTIR spectra of H2O and the O-H stretching region for the deuterium-substituted HOD species interacting at the water-ionomer interface in Nafion exchanged by sodium cations are reported and compared to characteristics observed in the earlier studies that employed a dispersive infrared spectrometer and unspecified spectral resolution. Molecular simulations that examine the orientations of water molecules in the vicinity of ionomer were applied to understand the appearance of multiple free O-H stretching bands and the effect of HOD addition. One computational approach was based on a classical force field model, and the other employed density functional theory (DFT) to investigate atomic-scale interactions of water with regions of different hydrophobicity and charge on a perfluorosulfonate ionomer segment. The results suggest hydrogen bonding stabilizes the types of water-ionomer environments that can lead to multiple free O-H stretching vibrational features in experimental spectra. The studies shed light on the structure of H2O at interfaces inside ion conducting membrane materials and have potential for application in elucidating structure at different types of water interfaces.

A portable hydro-thermo-mechanical loading cell for in situ small angle neutron scattering studies of proton exchange membranes

A portable hydro-thermo-mechanical loading cell has been designed to enable in situ small angle neutron scattering (SANS) studies of proton exchange membranes (PEMs) under immersed tensile loadings at different temperatures. The cell consists of three main parts as follows: a letter-paper-size motor-driven mechanical load frame, a SANS friendly reservoir that provides stable immersed and thermal sample conditions, and a data acquisition and control system. The ex situ tensile tests of Nafion 212 membranes demonstrated a satisfactory thermo-mechanical testing performance of the cell for either dry or immersed conditions at elevated temperatures. The in situ SANS tensile measurements on the Nafion 212 membranes immersed in D2O at 70 °C proved the feasibility and capability of the cell for small angle scattering study on deformation behaviors of PEM and other polymer materials under hydro-thermo-mechanical loading.