Self-Generated Fields and Polymer Crystallization

Change in Concentration of Amorphous Region Due to Crystallization in PTT/PET Miscible Blends

In a miscible crystalline/crystalline blend of poly(trimethylene terephthalate) (PTT) and poly(ethylene terephthalate) (PET), the PET spherulites grew at 240 °C when the PTT content was 30 wt% or less. The growth rate of PET spherulites decreased with time due to the exclusion of PTT from the growth front of PET spherulites into the amorphous region, resulting in a three-stage crystallization process. Due to the exclusion, the spherulite growth stopped before the volume filling of the PET spherulites, causing the formation of an excluded PTT amorphous region. When the temperature was lowered from 240 °C to 210 °C, the PTT spherulites grew in the excluded PTT amorphous region. The spherulite growth rate of PTT in the excluded PTT amorphous region was equivalent to that of a blend of 60-70 wt% PTT in 30/70 PTT/PET. These results suggest a significant change in the PTT concentration in the amorphous region, from the initial PTT content of 30 wt% to 60-70 wt%, due to the exclusion of PTT during the melt crystallization of PET at 240 °C.

PTFE Crystal Growth in Composites: A Phase-Field Model Simulation Study

We investigated, via a phase-field model simulation, the effects of a matrix's properties and a filler's characters on the polytetrafluoroethylene (PTFE) crystal growth process in composites under various supercooling degrees. The results show that the supercooling degree has a deciding influence on the crystal growth process. The intrinsic properties of PTFE polymer, such as anisotropic strength and phase transition latent heat, affect the growth rate, orientation, and interfacial integrity of the crystal trunk and the branching of the PTFE crystal growth process. The factors of the PTFE crystallization process, such as anisotropic strength and phase translation interface thickness, affect the uniformity and crystallization degree of the PTFE crystal. In the composites, the biphasic interface induces the crystal growth direction via the polymer chain segment migration rate, of which the degree depends on the shapes of the filler and the PTFE crystal nucleus. According to the results, choosing the low molecular weight PTFE and mixture filler with various particle sizes and surface curvatures as the raw materials of PTFE-based composites improves the crystallization of the PTFE matrix.

The effect of PEG molecular weights on the thermal stability and dissolution behaviors of griseofulvin-PEG crystalline inclusion complexes

Co-crystals formed between small molecular drugs and hydrophilic co-formers have shown great potential to optimize the dissolution profiles of drug substances. So far most of the co-formers used are small molecules. However, linear polymers are also able to form drug-polymer crystalline inclusion complexes (ICs). In contrast to the small molecular co-formers, molecular weight of the polymer co-formers can be easily changed without disrupting the IC crystal structure, and hence represents an interesting approach to tune the IC properties. In this study, we investigated the effect of PEG molecular weights on the thermal stability and dissolution behavior of Gris-PEG ICs. It was found that the thermal stability of Gris-PEG IC crystals first increased with PEG molecular weight, and then reached a plateau value, while an optimized PEG molecular weight existed for the dissolution profile. The experimental results were explained by the formation of two types of crystal defects during the IC growth in PEG melt: the void defects and the grain boundary defects. This is the first study on the pharmaceutical profiles of drug-polymer crystalline inclusion complexes.

Simulation study of twisted crystal growth in organic thin films

Many polymer and organic small-molecule thin films crystallize with microstructures that twist or curve in a regular manner as crystal growth proceeds. Here we present a phase-field model that energetically favors twisting of the three-dimensional crystalline orientation about and along particular axes, allowing morphologies such as banded spherulites, curved dendrites, and "s"- or "c"-shaped needle crystals to be simulated. When twisting about the fast-growing crystalline axis is energetically favored and spherulitic growth conditions are imposed, crystallization occurs in the form of banded spherulites composed of radially oriented twisted crystalline fibers. Due to the lack of symmetry, twisting along the normal growth direction leads to heterochiral banded spherulites with opposite twist handedness in each half of the spherulite. When twisting is instead favored about the axis perpendicular to the plane of the substrate and along the normal growth direction under diffusion-limited single-crystalline growth conditions, crystallization occurs in the form of curved dendrites with uniformly rotating branches. We show that the rate at which the branches curve affects not only the morphology but also the overall kinetics of crystallization, as the total crystallized area at a given time is maximized for a finite turning rate.

Crystallization-modulated nanoporous polymeric materials with hierarchical patterned surfaces and 3D interpenetrated internal channels

Poly(oxymethylene)/poly(L-lactic acid) (POM/PLLA) blends are typical melt-miscible binary systems. During isothermal crystallization at various temperatures, in the presence of amorphous PLLA chains, POM crystallizes into banded spherulites with different band spaces, which forms a continuous crystalline phase and serves as a sturdy frame in the final porous materials. On the other hand, the amorphous PLLA chains are simultaneously expelled out from POM crystal lamellae to generate the other continuous phase during the crystallization of POM. Consequently, the interpenetration of the POM lamellae and the amorphous PLLA phase construct a cocontinuous phase structure. All the PLLA constituents are fully included in the interlamellar or interfibrillar of POM crystals. Thus, nanoporous POM materials with hierarchical patterned surface and 3D interpenetrated internal channels have been successfully obtained by extracting the amorphous PLLA phase. It is further found that the POM crystal morphologies in the blends are much dependent on the crystallization conditions. Therefore, the hierarchical patterned structure and the size of internal channels (pore size) can be modulated by adjusting the crystallization conditions.