New Insights into Structure–Property Relationships in Thermosetting Polymers from Studies of Cocured Polycyanurate Networks

Efficient exploration of compositional space for high-performance copolymers via Bayesian optimization

The traditional approach employed in copolymer compositional design, which relies on trial-and-error, faces low-efficiency and high-cost obstacles when attempting to simultaneously improve multiple conflicting properties. For example, designing co-cured polycyanurates that exhibit both moisture and thermal resistance, along with high modulus, is a long-term challenge because of the intrinsic trade-offs between these properties. In this work, to surmount these barriers, we developed a Bayesian optimization (BO)-guided method to expedite the discovery of co-cured polycyanurates exhibiting low water uptake, coupled with higher glass transition temperature and Young's modulus. By virtue of the knowledge of molecular simulations, benchmarking studies were carried out to develop an effective BO-guided method. Propelled by the developed method, several copolymers with improved comprehensive properties were obtained experimentally in a few iterations. This work provides guidance for efficiently designing other high-performance copolymers.

Peter L, Chan C, Mikhailova T, Bexheti V, Kapadia A, Carbery WP, Ng K, Maity P. Microfluidic-Supported Synthesis of Anisotropic Polyvinyl Methacrylate Nanoparticles via Interfacial Agents

For polymer particles, recent studies emphasized that the particle shape—not size—plays the dominant role in novel applications in fields ranging from nanotechnology, biomedicine, to photonics, which has intensified the quest...

A study on the co-reaction of benzoxazine and triazine through a triazine-containing benzoxazine

To study the co-reaction of benzoxazine and triazine, a triazine-containing benzoxazine (P-tta) was prepared through nucleophilic substitution of 4-(2H-benzo[e][1,3]oxazin-3(4H)-yl)phenol (P-ap) with 2,4,6-trichloro-1,3,5-triazine.

Synthesis of a phosphinated tetracyanate ester and its miscible blend with 4,4′-oxydianiline/phenol-based benzoxazine

A phosphinated tetracyanate ester (4) was prepared and applied to copolymerize with a 4,4′-oxydianiline/phenol-based benzoxazine (P-oda) to enhance the properties of P-oda thermoset.

The effect of bis allyl benzoxazine on the thermal, mechanical and dielectric properties of bismaleimide–cyanate blend polymers

A high-performance polymer composite was fabricated using Bz-allyl/BMI/BADCy resin, in which the BMI/BADCy resin was modified with Bz-allyl to improve its dielectric, thermal and mechanical properties and the cross-linking degree after curing.

Di(cyanate Ester) Networks Based on Alternative Fluorinated Bisphenols with Extremely Low Water Uptake

A new polycyanurate network exhibiting extremely low moisture uptake has been produced via the treatment of perfluorocyclobutane-containing Bisphenol T with cyanogen bromide and subsequent thermal cyclotrimerization. The water uptake, at 0.56 ± 0.10% after immersion in water at 85 °C for 96 h, represents some of the most promising moisture resistance observed to date in polycyanurate networks. This excellent performance derives from a near optimal value of the glass transition at 190 °C at full cure. Superior dielectric loss characteristics compared to commercial polycyanurate networks based on Bisphenol E were also observed. Polycyanurate networks derived from this new monomer appear particularly well-suited for applications such as radomes and spacecrafts where polycyanurates are already widely recognized as providing outstanding properties.

Curing of a bisphenol E based cyanate ester using magnetic nanoparticles as an internal heat source through induction heating

We report on the control of cyclotrimerization forming a polycyanurate polymer using magnetic iron oxide nanoparticles in an alternating-current (ac) field as an internal heat source, starting from a commercially available monomer. Magnetic nanoparticles were dispersed in the monomer and catalytic system using sonication, and the mixture was subjected to an alternating magnetic field, causing the magnetic nanoparticles to dissipate the energy of the magnetic field in the form of heat. Internal heating of the particle/monomer/catalyst system was sufficient to start and sustain the polymerization reaction, producing a cyanate ester network with conversion that compared favorably to polymerization through heating in a conventional laboratory oven. The two heating methods gave similar differential scanning calorimetry temperature profiles, conversion rates, and glass transition temperatures when using the same temperature profile. The ability of magnetic nanoparticles in an ac field to drive the curing reaction should allow for other reactions forming high-temperature thermosetting polymers and for innovative ways to process such polymers.

Synergistic physical properties of cocured networks formed from di- and tricyanate esters

The co-cyclotrimerization of two tricyanate ester monomers, Primaset PT-30 and 1,2,3-tris(4-cyanato)propane (FlexCy) in equal parts by weight with Primaset LECy, a liquid dicyanate ester, was investigated for the purpose of exploring synergistic performance benefits. The monomer mixtures formed stable, homogeneous blends that remained in the supercooled liquid state for long periods at room temperature, thereby providing many of the processing advantages of LECy in combination with significantly higher glass transition temperatures (315-360 °C at full cure) due to the presence of the tricyanate-derived segments in the conetwork. Interestingly, the glass transition temperatures of the conetworks after cure at 210 °C, at full cure, and after immersion in 85 °C water for 96 h were all higher than predicted by the Flory-Fox equation, most significantly for the samples immersed in hot water. Conetworks comprising equal parts by weight of PT-30 and LECy retained a "wet" glass transition temperature near 270 °C. The onset of thermochemical degradation for conetworks was dominated by that of the thermally less stable component, while char yields after the initial degradation step were close to values predicted by a linear rule of mixtures. Values for moisture uptake and density in the conetworks also showed behavior that was not clearly different from a linear rule of mixtures. An analysis of the flexural properties of catalyzed versions of these conetworks revealed that, when cured under the same conditions, conetworks containing 50 wt % PT-30 and 50 wt % LECy exhibited higher modulus than networks containing only LECy while conetworks containing 50 wt % FlexCy and 50 wt % LECy exhibited a lower modulus but significantly higher flexural strength and strain to failure. Thus, in the case of "FlexCy", LECy was copolymerized with a tricyanate that provided both improved toughness and a higher glass transition temperature.

Cyanate ester resins containing pentadecyl-substituted cyclohexyl moiety: Synthesis, curing and structure–property relationship

Cyanate ester (CE) monomers containing pentadecyl-substituted cyclohexyl moieties such as 1,1-bis(4-cyanatophenyl) 3-pentadecylcyclohexane and 1,1-bis(4-cyanatophenyl) cyclohexane were synthesized and characterized by Fourier transform infrared, proton-nuclear magnetic resonance (1H-NMR) and carbon-nuclear magnetic resonance (13C-NMR) spectroscopies as well as differential scanning calorimetry (DSC). Both 1,1-bis(4-cyanatophenyl) 3-pentadecylcyclohexane and 1,1-bis(4-cyanatophenyl) cyclohexane exhibited better processability coupled with lower melting points, lower cure onset with broad cure exotherm than the commercially available CE monomer, namely, 2,2-bis(4-cyanatophenyl) propane. Glass transition temperatures of cured 2,2-bis(4-cyanatophenyl) propane, 1,1-bis(4-cyanatophenyl) cyclohexane and 1,1-bis(4-cyanatophenyl) 3-pentadecylcyclohexane were observed to be 288°C, 302°C and 160°C, respectively. Cured 1,1-bis(4-cyanatophenyl) cyclohexane displayed higher storage modulus (1.59 × 10 9 Pa) than 1,1-bis(4-cyanatophenyl) 3-pentadecylcyclohexane (1.07 × 10 9 Pa) and 2,2-bis(4-cyanatophenyl) propane (1.39 × 10 9 Pa). The order of thermal stability of cured polycyanurates was found to be 2,2-bis(4-cyanatophenyl) propane > 1,1-bis(4-cyanatophenyl)cyclohexane > 1,1-bis(4-cyanato phenyl) 3-pentadecylcyclohexane. The moisture absorption of cured resins derived from 1,1-bis(4-cyanatophenyl) 3-pentadecyl cyclohexane and 1,1-bis(4-cynatophenyl)cyclohexane was found to be lower than that of 2,2-bis(4-cynatophenyl) propane implying the role of pentadecyl substituent and/or cyclohexyl moiety in imparting hydrophobicity to the polycyanurates.

Effect of chemical structure and network formation on physical properties of di(cyanate ester) thermosets

Key physical properties of three dicyanate ester monomers, bisphenol A dicyanate (BADCy), bisphenol E dicyanate (LECy), and the dicyanate of a silicon-containing analogue of bisphenol A (SiMCy) were investigated as a function of cyanurate conversion at conversions ranging from approximately 70% to greater than 90% in order to assess the range of applicability of both traditional and more unusual structure-property-process relationships known for cyanate ester resins. A more complete understanding of these relationships is essential for the continued development of cyanate ester resins and their composites for a wide variety of aerospace applications. The degree of cure in each system was determined by differential scanning calorimetry (DSC). The degree of conversion achieved at a given temperature was dependent on the structure of the repeat unit, with SiMCy displaying the highest relative ease of cure. The density at room temperature was found to decrease monotonically with increasing conversion for all monomer types studied. In contrast, the water uptake decreased with increasing cure for all three materials over most or all of the conversion range studied, but leveled off or began to increase with increasing conversion at conversions of approximately 90%. The T(g) decreased after exposure to hot water in resins with greater than 85% conversion, but unexpectedly increased in samples with lower conversions. An investigation of the effect of hot water exposure on network chemistry via infrared spectroscopy indicated that carbamate formation varied with both monomer chemistry and extent of cure, but was greatest for the BADCy polycyanurates. On the other hand, the unreacted cyanate ester band tended to disappear uniformly, suggesting that reactions other than carbamate formation (such as cyclotrimerization) may also take place during exposure to hot water, possibly giving rise to the observed unusual increases in T(g) upon exposure.