Phase Separation and Lamellae Assembly below UCST in Poly(l-lactic acid)/Poly(1,4-butylene adipate) Blend Induced by Crystallization

Inclusion/Exclusion Behaviors of Small Molecules during Crystallization of Polymers in Miscible PLLA/TAIC Blend

In this work, PLLA/TAIC has been taken as a model system to investigate the inclusion and exclusion of small molecules during the crystallization of polymers in their miscible blend. Our results indicate that it is the growth rate and diameter of PLLA spherulites that dominate the localization of TAIC. On the one hand, crystallization temperature plays an important role. Crystallization at higher temperature corresponds to higher growth rates and a greater diameter of PLLA spherulites. The former improves the ability of PLLA crystals to trap TAIC while the latter leads to a lower volume fraction of space among neighboring PLLA spherulites. The combination of the two contributes to the enhanced inclusion behaviors. On the other hand, when compared to melt crystallization, cold crystallization results in much smaller spherulites (from higher nucleation density) and sufficient space among spherulites, which accounts for the enrichment of TAIC in interspherulitic regions and for its enhanced exclusion. In the adopted polymer–small molecule blend, TAIC can enrich in interspherulitic regions even in its miscible blend with PLLA, which can be attributed to its stronger diffusion ability.

UCST Type Phase Boundary and Accelerated Crystallization in PTT/PET Blends

We investigated the structure development and crystallization kinetics in the blends of poly(trimethylene terephthalate) (PTT) and poly(ethylene terephthalate) (PET) by polarized optical microscopy and light scattering. The crystallization of the blend was found to be faster and the size of the spherulites was much smaller than those of the neat component polymers by melt crystallization at low temperature of 180 °C. The discontinuous gap of the crystallization time with temperature was seen in the blends, suggesting phase transition at the temperature T_tr; e.g., the T_tr of the 60/40 PTT/PET was 215 °C. The crystallization was accelerated due to enhancement of the nucleation rate, and interconnected tiny spherulites were obtained at the temperature below the T_tr. The accelerated crystallization and the development of the interconnected structure might be attributed to the liquid-liquid phase separation via spinodal decomposition, due to existence of the upper critical solution temperature (UCST) type phase boundary.

Epitaxial Crystallization Behavior of Poly(butylene adipate) on Orientated Poly(butylene succinate) Substrate

The crystallization behavior of poly(butylene adipate) (PBA) in the sheared PBS/PBA blend, as well as on highly orientated poly(butylene succinate) (PBS) substrate, was studied by means of DSC, POM, Raman microscopy, and XRD. The results showed that the pre-existing orientated PBS crystals exhibit a very strong nucleation ability toward PBA as reflected by the increased crystallization temperature and the occurrence of heteroepitaxy and transcrystallization of PBA on the PBS substrate. The epitaxial crystallization of PBA on the PBS substrate results in the formation of α-form PBA crystals in any crystallization conditions.

Crystalline and Spherulitic Morphology of Polymers Crystallized in Confined Systems

Due to the effects of microphase separation and physical dimensions, confinement widely exists in the multi-component polymer systems (e.g., polymer blends, copolymers) and the polymers having nanoscale dimensions, such as thin films and nanofibers. Semicrystalline polymers usually show different crystallization kinetics, crystalline structure and morphology from the bulk when they are confined in the nanoscale environments; this may dramatically influence the physical performances of the resulting materials. Therefore, investigations on the crystalline and spherulitic morphology of semicrystalline polymers in confined systems are essential from both scientific and technological viewpoints; significant progresses have been achieved in this field in recent years. In this article, we will review the recent research progresses on the crystalline and spherulitic morphology of polymers crystallized in the nanoscale confined environments. According to the types of confined systems, crystalline, spherulitic morphology and morphological evolution of semicrystalline polymers in the ultrathin films, miscible polymer blends and block copolymers will be summarized and reviewed.

Intertwining lamellar assembly in porous spherulites composed of two ring-banded poly(ethylene adipate) and poly(butylene adipate)

Poly(1,4-butylene adipate) (PBA) and poly(ethylene adipate) (PEA), each with the ability to form ring-banded morphologies at same Tc, were simultaneously crystallized from mixtures of various compositions. Investigations on morphology, phase and thermal behavior were conducted in order to reveal lamellar packing and spherulitic structures in this binary system. As PBA is faster-crystallizing and dominates the crystallization process, it is relatively easy to maintain its ordered ring-banded pattern in a PBA/PEA blend when there is a moderate amount of PBA in the composition (40 wt% or greater). On the other hand, PEA is much slower crystallizing and it has to be in extreme majority (PEA > 95 wt%) in the PBA/PEA mixtures in order to crystallize into ring-banded spherulites of PEA pattern. When PBA composition is between 10 and 40 wt% in the PBA/PEA blend, simultaneous crystallization of PBA and PEA leads to an interpenetrating morphology with an interwoven bird-nest pattern. Porous structures with crevices, owing to the interpenetrating PBA and PEA lamellae, resulted in simultaneous crystallization of these two biodegradable polyesters.