Thermomechanical Properties of Bimodal Brush Modified Nanoparticle Composites

A long chain-induced depletion effect for abnormal grafting in the preparation of bimodal bidisperse polymer-grafted nanoparticles

One of the challenging problems in the research field of polymer nanocomposites is how to prepare nanocomposites with high grafting density and strong ability of dispersion at the same time. For nanocomposites composed of bimodal bidisperse polymer chains and nanoparticles, the above requirements can be met by rationally adjusting the ratio of long and short polymer chains. In this study, the process of grafting bimodal bidisperse polymer chains onto the surface of nanoparticles in a grafting-to manner was investigated via computer simulation and theoretical methods. Three grafting strategies were designed: first short then long (SL) system, both short and long (Both) system and first long then short (LS) system. An abnormal phenomenon for the Both system was found by analyzing the grafting density of long and short polymer chains on the surface of nanoparticles. We speculate that the reason for this anomalous phenomenon is the "depletion effect" brought about by the long chains in the Both system. We employ the Polymer Reference Interaction Site Model (PRISM) theory to investigate this anomaly in-depth. By comparing the radial distribution function (RDF) predicted by the PRISM theory with the RDF results obtained by the molecular dynamics (MD) simulation, we found that with the increase of the number of long chains in the system, the grafting density of short polymer chains on the nanoparticle surface showed an obvious upward trend. The "depletion effect" brought by long chains was the main reason for higher short chains' grafting density of the Both system compared to the SL system. Our findings provide effective guidance for the design of nanoparticle-grafted bimodal bidisperse polymer chains and provide a theoretical basis for experimentation and production of polymer nanocomposites with better performance.

Silica hairy nanoparticles: a promising material for self-assembling processes

"Hairy" nanoparticles (HNPs), i.e. inorganic NPs functionalized with polymer chains, are promising building blocks for the synthesis of advanced nanocomposite (NC) materials having several technological applications. Recent evidence shows that HNPs self-organize in a variety of anisotropic structures, resulting in an improvement of the functional properties of the materials, in which are embedded. In this paper, we propose a three-step colloidal synthesis of spherical SiO₂-HNPs, with controlled particle morphology and surface chemistry. In detail, the SiO₂ core, synthesized by a modified Stöber method, was first functionalized with a short-chain amino-silane, which acts as an anchor, and then covered by maleated polybutadiene (PB), a rubbery polymer having low glass transition temperature, rarely considered until now. An extensive investigation by a multi-technique analysis demonstrates that the synthesis of SiO₂-HNPs is simple, scalable, and potentially applicable to different kind of NPs and polymers. Morphological analysis shows the overall distribution of SiO₂-HNPs with a certain degree of spatial organization, suggesting that the polymer coating induces a modification of NP-NP interactions. The role of the surface PB brushes in influencing the special arrangement of SiO₂-HNPs was observed also in cis-1,4-polybutadiene (cis-PB), since the resulting NC exhibited the particle packing in "string-like" superstructures. This confirms the tendency of SiO₂-HNPs to self-assemble and create alternative structures in polymer NCs, which may impart them peculiar functional properties.

Recent Advances in the Synthesis of Polymer-Grafted Low-K and High-K Nanoparticles for Dielectric and Electronic Applications

The synthesis of polymer-grafted nanoparticles (PGNPs) or hairy nanoparticles (HNPs) by tethering of polymer chains to the surface of nanoparticles is an important technique to obtain nanostructured hybrid materials that have been widely used in the formulation of advanced polymer nanocomposites. Ceramic-based polymer nanocomposites integrate key attributes of polymer and ceramic nanomaterial to improve the dielectric properties such as breakdown strength, energy density and dielectric loss. This review describes the "grafting from" and "grafting to" approaches commonly adopted to graft polymer chains on NPs pertaining to nano-dielectrics. The article also covers various surface initiated controlled radical polymerization techniques, along with templated approaches for grafting of polymer chains onto SiO2, TiO2, BaTiO3, and Al2O3 nanomaterials. As a look towards applications, an outlook on high-performance polymer nanocomposite capacitors for the design of high energy density pulsed power thin-film capacitors is also presented.

Tailoring the mechanical properties of polymer nanocomposites via interfacial engineering

The improvement of mechanical properties of polymer nanocomposites (PNCs) has been studied for many years, with the main focus on the structure of the nanofillers. Much less effort has been devoted to unraveling the factors controlling the structure of the grafted chains. Herein, through coarse-grained molecular-dynamics simulations, we have successfully fabricated an ideal, mechanically-interlocked composite structure composed of end-functionalized chains grafted to the nanoparticle surface forming rings and making the matrix chains thread through these rings. Depending on the details of the grafting, the reinforcement effect can be remarkable, improving the tensile stress of the system significantly up to 700%. Meanwhile, anisotropy of the system's mechanical response is also observed. Furthermore, the influence of the grafted chain distribution on the mechanical properties of the system has been investigated as well. We observe that the mechanical properties of the system are closely related to the total number of the beads in the grafted chains or the synergistic effect between the length and density of the grafted chains leads to no significant difference in the performance of systems. At constant grafting density, the mechanical properties of the systems correlate negatively to the grafted chain length. In general, our study should help to design and fabricate high-performance PNCs with excellent mechanical properties.

Control of Dispersity and Grafting Density of Particle Brushes by Variation of ATRP Catalyst Concentration

Silica particles with grafted poly(methyl methacrylate) brushes, SiO₂-g-PMMA, were prepared via activator regeneration by electron transfer (ARGET) atom transfer radical polymerization (ATRP). The grafting density and dispersity of the polymer brushes was tuned by the initial ATRP catalyst concentration ([Cu^II/L]₀). Sparsely grafted particle brushes, which also displayed an anisotropic string-like structure in TEM images, were obtained at very low catalyst concentrations, [Cu^II/L]₀ < 1 ppm. The effect of the initial catalyst concentration on dispersity and initiation efficiency in the particle brush system was similar to that observed in the synthesis of linear PMMA homopolymers. The kinetic study revealed a transition from controlled radical polymerization to a less controlled process at low monomer conversion, when the [Cu^II/L]₀ decreased below about 10 ppm.

Polyethylene Grafted Silica Nanoparticles Prepared via Surface-Initiated ROMP

Polyethylene and nanosilica represent the most ubiquitous commodity plastic and nanocomposite filler, respectively. Despite their potential utility, few examples exist in the literature of successfully combining these two materials to form polyethylene nanocomposites. Synthesizing well-defined polyethylene grafted to a surface is a significant challenge in the nanocomposites community. Presented here is a synthetic approach toward polyethylene grafted nanoparticles with controllable graft density and molecular weight of the grafted polymer. The variably grafted nanoparticles were then incorporated into a commercial high density polyethylene matrix. The synthesis, characterization, and challenges in making these materials are discussed.

Polymers on nanoparticles: structure & dynamics

Grafting polymers to nanoparticle surfaces influences properties from the conformation of the polymer chains to the dispersion and assembly of nanoparticles within a polymeric material. Recently, a small body of work has begun to address the question of how grafting polymers to a nanoparticle surface impacts chain dynamics, and the resulting physical properties of a material. This Review discusses recent work that characterizes the structure and dynamics of polymers that are grafted to nanoparticles and opportunities for future research. Starting from the case of a single polymer chain attached to a nanoparticle core, this Review follows the structure of the chains as grafting density increases, and how this structure slows relaxation of polymer chains and affects macroscopic material properties.

Interactions between brush-grafted nanoparticles within chemically identical homopolymers: the effect of brush polydispersity

We systematically examined the polymer-mediated interparticle interactions between polymer-grafted nanoparticles (NPs) within chemically identical homopolymer matrices through experimental and computational efforts. In experiments, we prepared thermally stable gold NPs grafted with polystyrene (PS) or poly(methyl methacrylate) (PMMA), and they were mixed with corresponding homopolymers. The nanocomposites are well dispersed when the molecular weight ratio of free to grafted polymers, α, is small. For α above 10, NPs are partially aggregated or clumped within the polymer matrix. Such aggregation of NPs at large α has been understood as an autophobic dewetting behavior of free homopolymers on brushes. In order to theoretically investigate this phenomenon, we calculated two particle interaction using self-consistent field theory (SCFT) with our newly developed numerical scheme, adopting two-dimensional finite volume method (FVM) and multi-coordinate-system (MCS) scheme which makes use of the reflection symmetry between the two NPs. By calculating the polymer density profile and interparticle potential, we identified the effects of several parameters such as brush thickness, particle radius, α, brush chain polydispersity, and chain end mobility. It was found that increasing α is the most efficient method for promoting autophobic dewetting phenomenon, and the attraction keeps increasing up to α = 20. At small α values, high polydispersity in brush may completely nullify the autophobic dewetting, while at intermediate α values, its effect is still significant in that the interparticle attractions are heavily reduced. Our calculation also revealed that the grafting type is not a significant factor affecting the NP aggregation behavior. The simulation result qualitatively agrees with the dispersion/aggregation transition of NPs found in our experiments.

pH and Thermal Dual-Responsive Nanoparticles for Controlled Drug Delivery with High Loading Content

A pH and thermal dual-responsive nanocarrier with silica as the core and block copolymer composed of poly(methacrylic acid) (PMAA) and poly(N-isopropylacrylamide) (PNIPAM) as the shell was prepared by surface-initiated reversible addition-fragmentation chain-transfer (SI-RAFT) polymerization. The resulting SiO2-PMAA-b-PNIPAM particles dispersed individually in an aqueous solution at a high pH and a low temperature but reversibly agglomerated under acidic conditions or at elevated temperatures. These dual-responsive nanoparticles were used as carriers to deliver the model drug doxorubicin (DOX) with unusually high entrapment efficiency and loading content, which is due to the small size (15 nm), light weight of the cores, and high graft density (0.619 chains/nm2) achieved by SI-RAFT polymerization. The release rate was controlled by both the pH and temperature of the surrounding medium. Moreover, these particles selectively precipitated at acidic conditions with increased temperature, which may enhance their ability to accumulate at tumor sites. Cytotoxicity studies demonstrated that DOX-loaded nanoparticles are highly active against Hela cells and more effective than free DOX of an equivalent dose. A cellular uptake study revealed that SiO2-PMAA-b-PNIPAM nanoparticles could successfully deliver DOX molecules into the nuclei of Hela cells. All these features indicated that SiO2-PMAA-b-PNIPAM nanoparticles are a promising candidate for therapeutic applications.

FURTHER EVIDENCE OF FILLER–FILLER MECHANICAL ENGAGEMENT IN RUBBER COMPOUNDS FILLED WITH SILICA TREATED BY LONG-CHAIN SILANE

The present study discusses that filler–filler mechanical engagement resulting from the grafted long-chain silanes on the silica surface is indeed a reinforcing mechanism in rubber composites, as already speculated by nonlinear viscoelastic properties in our previous study. The existence and severity of such a phenomenon are assessed purely by isolating the energetic contribution of reinforcement from interfering with filler mechanical engagement in the silica network formation and breakdown processes. In a novel approach, the driving force of fillers to flocculate energetically at elevated temperatures was defined using surface energy theories, and it was adjusted to be similar in two composites having silica treated by short- and long-chain silanes. Filler–filler mechanical engagement was monitored by tracking network formation (filler flocculation) in a matrix of styrene–butadiene rubber and also by conducting various dynamic viscoelastic experiments on liquid paraffin suspensions having short- and long-chain silica of similar surface energy. Results consistently confirmed the existence of mechanical engagement between silica particles having the long-chain silane in both rubber compounds and paraffin suspensions. The results may find applications in the rolling resistance of tires, for example, where stabilization of the filler network by displacing the peak energy dissipation of the network breakdown from applied service strains to larger values would be of technical importance.

Investigation of dielectric breakdown in silica-epoxy nanocomposites using designed interfaces

Adding nano-sized fillers to epoxy has proven to be an effective method for improving dielectric breakdown strength (DBS). Evidence suggests that dispersion state, as well as chemistry at the filler-matrix interface can play a crucial role in property enhancement. Herein we investigate the contribution of both filler dispersion and surface chemistry on the AC dielectric breakdown strength of silica-epoxy nanocomposites. Ligand engineering was used to synthesize bimodal ligands onto 15nm silica nanoparticles consisting of long epoxy compatible, poly(glycidyl methacrylate) (PGMA) chains, and short, π-conjugated, electroactive surface ligands. Surface initiated RAFT polymerization was used to synthesize multiple graft densities of PGMA chains, ultimately controlling the dispersion of the filler. Thiophene, anthracene, and terthiophene were employed as π-conjugated surface ligands that act as electron traps to mitigate avalanche breakdown. Investigation of the synthesized multifunctional nanoparticles was effective in defining the maximum particle spacing or free space length (L_f) that still leads to property enhancement, as well as giving insight into the effects of varying the electronic nature of the molecules at the interface on breakdown strength. Optimization of the investigated variables was shown to increase the AC dielectric breakdown strength of epoxy composites as much as 34% with only 2wt% silica loading.

Core@Double-Shell Structured Nanocomposites: A Route to High Dielectric Constant and Low Loss Material

This work reports the advances of utilizing a core@double-shell nanostructure to enhance the electrical energy storage capability and suppress the dielectric loss of polymer nanocomposites. Two types of core@double-shell barium titanate (BaTiO3) matrix-free nanocomposites were prepared using a surface initiated atom transfer radical polymerization (ATRP) method to graft a poly(2-hydroxylethyle methacrylate)-block-poly(methyl methacrylate) and sodium polyacrylate-block-poly(2-hydroxylethyle methacrylate) block copolymer from BaTiO3 nanoparticles. The inner shell polymer is chosen to have either high dielectric constant or high electrical conductivity to provide large polarization, while the encapsulating outer shell polymer is chosen to be more insulating as to maintain a large resistivity and low loss. Finite element modeling was conducted to investigate the dielectric properties of the fabricated nanocomposites and the relaxation behavior of the grafted polymer. It demonstrates that confinement of the more conductive (lossy) phase in this multishell nanostructure is the key to achieving a high dielectric constant and maintaining a low loss. This promising multishell strategy could be generalized to a variety of polymers to develop novel nanocomposites.

Role of block copolymer adsorption versus bimodal grafting on nanoparticle self-assembly in polymer nanocomposites

We compare the self-assembly of silica nanoparticles (NPs) with physically adsorbed polystyrene-block-poly(2-vinylpyridine) (PS-b-P2VP) copolymers (BCP) against NPs with grafted bimodal (BM) brushes comprised of long, sparsely grafted PS chains and a short dense carpet of P2VP chains. As with grafted NPs, the dispersion state of the BCP NPs can be facilely tuned in PS matrices by varying the PS coverage on the NP surface or by changes in the ratio of the PS graft to matrix chain lengths. Surprisingly, the BCP NPs are remarkably better dispersed than the NPs tethered with bimodal brushes at comparable PS grafting densities. We postulate that this difference arises because of two factors inherent in the synthesis of the NPs: In the case of the BCP NPs the adsorption process is analogous to the chains being "grafted to" the NP surface, while the BM case corresponds to "grafting from" the surface. We have shown that the "grafted from" protocol yields patchy NPs even if the graft points are uniformly placed on each particle. This phenomenon, which is caused by chain conformation fluctuations, is exacerbated by the distribution function associated with the (small) number of grafts per particle. In contrast, in the case of BCP adsorption, each NP is more uniformly coated by a P2VP monolayer driven by the strongly favorable P2VP-silica interactions. Since each P2VP block is connected to a PS chain we conjecture that these adsorbed systems are closer to the limit of spatially uniform sparse brush coverage than the chemically grafted case. We finally show that the better NP dispersion resulting from BCP adsorption leads to larger mechanical reinforcement than those achieved with BM particles. These results emphasize that physical adsorption of BCPs is a simple, effective and practically promising strategy to direct NP dispersion in a chemically unfavorable polymer matrix.

Self-Assembly of Monodisperse versus Bidisperse Polymer-Grafted Nanoparticles

We systematically compare the dispersion and self-assembly of silica nanoparticles (NPs) grafted with either a sparse monomodal long chain length polystyrene (PS) brush or a bimodal brush comprised of a sparse grafting of long PS chains and a dense carpet of short poly(2-vinylpyridine) (P2VP) chains. These two different types of NPs are placed in pure PS matrices of varying molecular weights in a series of experiments. We first show that NP dispersion is generally improved in the case of bimodal brushes. More interestingly, at low PS grafting densities the bimodal brushes give different self-assembled structures relative to the monomodal brushes; we conjecture that the presence of the short P2VP chains in the bimodal brush reduces the effective core-core attractions and thus allows these bidisperse NPs to display self-assembly behavior that is less likely to be kinetically trapped by the strong intercore attractions that control the behavior of monomodal NPs. In this low PS grafting density limit, where we expect the spatial coverage of the brush to be the most nonuniform, we find the formation of "vesicular" structures that are representative of highly asymmetric ("tadpole") surfactants. Our results therefore show that reducing the inter-NP attractions gives rise to a much richer ensemble of NP self-assemblies, apparently with a smaller influence from kinetic traps (or barriers).

Bimodal “matrix-free” polymer nanocomposites

“Matrix-free” nanocomposites with a bimodal population of polymer brushes for optimizing filler loading while maintaining controlled dispersion.

Fluoro-polymer functionalized graphene for flexible ferroelectric polymer-based high-k nanocomposites with suppressed dielectric loss and low percolation threshold

Flexible nanodielectric materials with high dielectric constant and low dielectric loss have huge potential applications in the modern electronic and electric industry. Graphene sheets (GS) and reduced-graphene oxide (RGO) are promising fillers for preparing flexible polymer-based nanodielectric materials because of their unique two-dimensional structure and excellent electrical and mechanical properties. However, the easy aggregation of GS/RGO significantly limits the potential of graphene in enhancing the dielectric constant of polymer composites. In addition, the poor filler/matrix nanoscale interfacial adhesion also causes difficulties in suppressing the dielectric loss of the composites. In this work, using a facile and environmentally friendly approach, polydopamine coated RGO (PDA-RGO) and fluoro-polymer functionalized RGO (PF-PDA-RGO) were prepared. Compared with the RGO prepared by the conventional methods [i.e. hydrazine reduced-graphene oxide (H-RGO)] and PDA-RGO, the resulting PF-PDA-RGO nanosheets exhibit excellent dispersion in the ferroelectric polymer matrix [i.e. poly(vinylidene fluoride-co-hexafluoro propylene), P(VDF-HFP)] and strong interfacial adhesion with the matrix, leading to a low percolation threshold (fc = 1.06 vol%) and excellent flexibility for the corresponding nanocomposites. Among the three nanocomposites, the P(VDF-HFP)/PF-PDA-RGO nanocomposites exhibited the optimum performance (i.e. simultaneously having high dielectric constant and low dielectric loss). For instance, at 1000 Hz, the P(VDF-HFP) nanocomposite sample with 1.0 vol% PF-PDA-RGO has a dielectric constant of 107.9 and a dielectric loss of 0.070, showing good potential for dielectric applications. Our strategy provides a new pathway to prepare high performance flexible nanodielectric materials.

Mechanism of aggregate formation in simplified industrial silica styrene-butadiene nanocomposites: effect of chain mass and grafting on rheology and structure

The formation of aggregates in simplified industrial styrene-butadiene nanocomposites with silica filler has been studied using a recent model based on a combination of electron microscopy, computer simulations, and small-angle X-ray scattering. The influence of the chain mass (40 to 280 kg mol(-1), PI < 1.1), which sets the linear rheology of the samples, was investigated for a low (9.5 vol%) and high (19 vol%) silica volume fraction. 50% of the chains bear a single graftable end-group, and it is shown that the (chain-mass dependent) grafting density is the structure-determining parameter. A model unifying all available data on this system is proposed and used to determine a critical aggregate grafting density. The latter is found to be closely related to the mushroom-to-brush transition of the grafted layer. To our best knowledge, this is the first comprehensive evidence for the control of the complex nanoparticle aggregate structure in nanocomposites of industrial relevance by the physical parameters of the grafted layer.

Ligand engineering of polymer nanocomposites: from the simple to the complex

One key to optimizing the performance of polymer nanocomposites for high-tech applications is surface ligand engineering of the nanofiller, which has been used to either tune the nanofiller morphology or introduce additional functionalities. Ligand engineering can be relatively simple such as a single population of short molecules on the nanoparticle surface designed for matrix compatibility. It can also have complexity that includes bimodal (or multimodal) populations of ligands that enable relatively independent control of enthalpic and entropic interactions between the nanofiller and matrix as well as introduce additional functionality and dynamic control. In this Spotlight on Applications, we provide a brief review into the use of brush ligands to tune the thermodynamic interactions between nanofiller and matrix and then focus on the potential for surface ligand engineering to create exciting nanocomposites properties for optoelectronic and dielectric applications.

Combining RAFT polymerization and thiol-ene click reaction for core-shell structured polymer@BaTiO3 nanodielectrics with high dielectric constant, low dielectric loss, and high energy storage capability

Nanodielectric materials with high dielectric constant, low dielectric loss, and high energy storage capability are highly desirable in modern electric and electronics industries. It has been proved that the preparation of core-shell structured dielectric polymer nanocomposites via "grafting from" method is an effective approach to these materials. However, by using this approach, the deep understanding of the structure-dielectric property relationship of the core-shell structured nanodielectrics has been limited because of the lack of detailed information (e.g., molecular weight, grafting density) about the macromolecules grafted onto the nanoparticle surfaces. In this work, by the combination of reversible addition-fragmentation chain transfer (RAFT) polymerization and thiol-ene click reaction, two types of core-shell structured polymer@BaTiO3 (polymer@BT) nanocomposites with high dielectric constant and low dielectric loss were successfully prepared via a "grafting to" method. Compared with the "grafting from" method, this "grafting to" method has two merits: the molecular weight of the polymer chains in the shell layer can be easily controlled and the grafting density can be tailored by changing the molecular weight of the grafting polymer. Moreover, a clear insight into the relationship among the dielectric properties and energy storage capability of the core-shell structured polymer@BT nanocomposites, the molecular weight of the polymer chains, and the grafting density of the core-shell structured nanoparticles was achieved. The study provides new insights into the design and preparation of nanodielectric materials with desirable dielectric properties.

Tuning mechanical properties of nanocomposites with bimodal polymer bound layers

Adsorbed bimodal chains on nanoparticles are shown to improve the mechanical and glassy properties of polymer nanocomposites.