Nanofiller Structure and Reinforcement in Model Silica/Rubber Composites: A Quantitative Correlation Driven by Interfacial Agents

How Tuning Interfaces Impacts the Dynamics and Structure of Polymer Nanocomposites Simultaneously

Fundamental understanding of the macroscopic properties of polymer nanocomposites (PNCs) remains difficult due to the complex interplay of microscopic dynamics and structure, namely interfacial layer relaxations and three-dimensional nanoparticle (NP) arrangements. The effect of surface modification by alkyl methoxysilanes at different grafting densities has been studied in PNCs made of poly(2-vinylpyridine) and spherical 20 nm silica NPs. The segmental dynamics has been probed by broadband dielectric spectroscopy and the filler structure by small-angle X-ray scattering and reverse Monte Carlo simulations. By combining the particle configurations with the interfacial layer properties, it is shown how surface modification tunes the attractive polymer-particle interactions: bare NPs slow down the polymer interfacial layer dynamics over a thickness of ca. 5 nm, while grafting screens these interactions. Our analysis of interparticle spacings and segmental dynamics provides unprecedented insights into the effect of surface modification on the main characteristics of PNCs: particle interactions and polymer interfacial layers.

Melt State Reinforcement of Polyisoprene by Silica Nanoparticles Grafted with Polyisoprene

We systematically vary the nanoparticle (NP) dispersion state in composites formed by mixing polyisoprene homopolymers with polyisoprene grafted silica particles, and demonstrate how creep measurements allow us to overcome the limitations of small amplitude oscillatory shear (SAOS) experiments. This allows us to access nearly 13 orders in time in the mechanical response of the resulting composites. We find that a specific NP morphology, a percolating particle network achieved at intermediate graft densities, significantly reinforces the system and has a lower NP percolation loading threshold relative to other morphologies. These important effects of morphology only become apparent when we combine creep measurements with SAOS re-emphasizing the role of synergistically combining methods to access the mechanical properties of polymer nanocomposites over broad frequency ranges.

Neutron Reflectivity Study on the Suppression of Interfacial Water Accumulation between a Polypropylene Thin Film and Si Substrate Using a Silane-Coupling Agent

We measured the neutron reflectivity (NR) of isotactic polypropylene (PP) thin films deposited on Si substrates modified by hexamethyldisilazane (HMDS) at the saturated vapor pressure of deuterated water at 25 °C and 60 °C/85% RH to investigate the effect of HMDS on the interfacial water accumulation in PP-based polymer/inorganic filler nanocomposites and metal/resin bonding materials. We found that the amount of water accumulated at the PP/Si interface decreased with increasing immersion time of the Si substrate in a solution of HMDS in hexane prior to PP film deposition. During the immersion of the Si substrate, the HMDS molecules were deposited on the Si substrate as a monolayer without aggregation. Furthermore, the coverage of the HMDS monolayer on the Si substrate increased with increasing immersion time. At 60 ° C and 85% RH, only a slight amount of interfacial water was detected after HMDS treatment for 1200 min. As a result, the maximum concentration of interfacial water was reduced to 0.1 from 0.3, where the latter corresponds to the PP film deposited on the untreated substrate.

Effect of rubber reinforcement with filler on extrusion flow and extrudate swell

The extrusion process of silica rubber through a chemical reaction is unstable, and the flow mechanism in the extruder is still unclear. In this study, styrene-butadiene rubber (SBR) has been chosen as the matrix and the reinforcing effects of two different kinds of fillers, silica and titanium dioxide, have been investigated on SBR. Additionally, the effect of the properties of the SBR/filler composites on extrudate swelling has been examined. The reinforcing effect of the filler was confirmed by dynamic viscoelasticity, and the swell ratio was measured using a capillary rheometer. The results suggest that titanium dioxide has no reinforcing effect, as there is no interaction between titanium dioxide and the molecular structure of SBR. In contrast, there was a significant interaction between silica and SBR. It was found that the bound rubber, which is an SBR gel with restricted molecular chains, causes a reduction in the swell ratio, and this reduction effect is larger than that caused by filling the filler in the matrix. Furthermore, it was observed that this bound rubber deforms during flow and affects the extrudate swell phenomenon.

CHANGES IN THE MECHANICAL, MICRO-, AND NANO-STRUCTURAL PROPERTIES OF REINFORCED VULCANIZED NATURAL RUBBER COMPOUNDS: THEIR DEPENDENCE ON THE SiO2/CB RATIO

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Influence of Silane Coupling Agents on Filler Network Structure and Stress-Induced Particle Rearrangement in Elastomer Nanocomposites

Filled rubber materials are key in many technologies having a broad impact on the economy and sustainability, the most obvious being tire technology. Adding filler dramatically improves the strength of rubber by reinforcement and tailoring the type of filler, and the chemistry of the interface between the filler and rubber matrix is important for optimizing performance metrics such as fuel efficiency. In a highly loaded, silica-filled, cross-linked model rubber closely mimicking commercial materials, both the filler network structure and the dynamics of the silica filler particles change when the silica surface is modified with silane coupling agents. Reduction in size scales characteristic of the structure is quantified using ultra-small-angle X-ray scattering (USAXS) measurements and the particle dynamics probed with X-ray photon correlation spectroscopy (XPCS). While the structure averaged over the scattering volume changes little with aging after step strain, the dynamics slow appreciably in a manner that varies with the treatment of the silica filler. The evolution of filler particle dynamics depends on the chemical functionality at the silica surface, and observing these differences suggests a way of thinking about the origins of hysteresis in nanoparticle-reinforced rubbers. These microscopic filler dynamics are correlated with the macroscopic stress relaxation of the filled materials. The combination of static and dynamic X-ray scattering techniques with rheological measurements is a powerful approach for elucidating the microscopic mechanisms of rubber reinforcement.

Anisotropic and heterogeneous dynamics in stretched elastomer nanocomposites

We use X-ray photon correlation spectroscopy (XPCS) to investigate the dynamics of a stretched elastomer by means of probe particles. The particles dispersed in the elastomer were carbon black or silica aggregates classically used for elastomer reinforcement but their volume fraction is very low (φ < 10-2). We show that their dynamics is slower in the direction of the tensile strain than in the perpendicular one. For hydroxylated silica which is poorly wetted by the elastomer, there is no anisotropy. Two-time correlation functions confirm anisotropic dynamics and suggest dynamical heterogeneity already expected from the q-1 behavior of the relaxation times. The height χ* of the peak of the dynamical susceptibility, determined by the normalized variance of the instantaneous correlation function, is larger in the direction parallel to the strain than in the perpendicular one. It also appears that its q dependence changes with the morphology of the probe particle. Therefore, the heterogeneous dynamic probed by the particles is not related only to that of the strained elastomer matrix. In fact, it results from modification of the dynamics of the polymer chains near the surface of the particles and within the aggregate porosity (bound polymer). It is concluded that XPCS is a powerful method for investigating the dynamics, at a given strain, of the bound polymer-particle units which are responsible, at large volume fractions, for the reinforcement.

Isostructural softening of the filler network in SBR/silica nanocomposites

A new formulation of the widely used nanocomposites based on SBR (ca. 250 kg mol-1) and fractal silica fillers is proposed by substituting the usual covering and coupling agents with short chains (4 kg mol-1) of polypropylene glycol (PPG). We study in a systematic way the structural evolution and the changes in the linear and non-linear mechanical properties of two series of samples varying: (i) the silica volume fraction (Φsi = 0, 5, 10 and 15 vol%) in PPG-free samples and (ii) the amount of PPG for a given silica content Φsi = 15 vol%. While the first series is used as a reference, showing expected trends (e.g. the enhancement of the plateau modulus), the second series reveals in contrast, a surprising PPG insensitivity, both in terms of the filler structure (investigated by means of SAXS, SEM and TEM) and properties "at rest" (linear rheology). However, increasing the strain amplitude (both in shear and tensile tests) discloses the great effect of the oligomers, opening possibly the way to a fruitful decorrelation between the low and high deformation performances of tires. Although this study is limited to the investigation of uncrosslinked materials, it will be extended to more operative industrial formulations in due course.

Stretchable, Transparent, Tough, Ultrathin, and Self-limiting Skin-like Substrate for Stretchable Electronics

Human skin is highly stretchable at low strain but becomes self-limiting when deformed at large strain due to stiffening caused by alignment of a network of stiff collagen nanofibers inside the tissue beneath the epidermis. To imitate this mechanical behavior and the sensory function of human skin, we fabricated a skin-like substrate with highly stretchable, transparent, tough, ultrathin, mechanosensory, and self-limiting properties by incorporating piezoelectric crystalline poly((vinylidene fluoride)- co-trifluoroethylene) (P(VDF-TrFE)) nanofibers with a high modulus into the low modulus matrix of elastomeric poly(dimethylsiloxane). Randomly distributed P(VDF-TrFE) nanofibers in the elastomer matrix conferred a self-limiting property to the skin-like substrate so that it can easily stretch at low strain but swiftly counteract rupturing in response to stretching. The stretchability, toughness, and Young's modulus of the ultrathin (∼62 μm) skin-like substrate with high optical transparency could be tuned by controlling the loading of nanofibers. Moreover, the ultrathin skin-like substrate with a stretchable temperature sensor fabricated on it demonstrated the ability to accommodate bodily motion-induced strain in the sensor while maintaining its mechanosensory and thermosensory functionalities.

Rubber materials from elastomers and nanocellulose powders: filler dispersion and mechanical reinforcement

Rubber materials with well-dispersed fillers and large mechanical reinforcement have been obtained by melt-processing a diene elastomer matrix and tailored nanocellulose powders having both a high specific surface area and a modified interface. Such filler powders with a specific surface area of 180 m2 g-1 and 100 m2 g-1 have been obtained by freeze-drying suspensions of short needle-like cellulose nanocrystals (CNCs) and entangled networks of microfibrillated cellulose (MFC) in tert-butanol/water, respectively. A quantitative and toposelective filler surface esterification was performed using a gas-phase protocol either with palmitoyl chloride (PCl) to obtain a hydrophobic but non-reactive nanocellulose interface, or with 3,3'-dithiopropionic acid chloride (DTACl) to introduce reactive groups that can covalently bind the nanocellulose interface to the dienic matrix in a subsequent vulcanization process. A set of filled materials was prepared varying the filler morphology, interface and volume fraction. Transmission electron microscopy images of ultrathin cryo-sections showed that modified nanocellulose fillers presented a relatively homogeneous distribution up to a volume fraction of 20%. The materials also exhibited a significant modulus increase, while keeping an extensibility in the same range as that of the neat matrix. Strikingly, in the case of the reactive interface, a strong stress-stiffening behavior was evidenced from the upward curvature of the tensile curve, leading to a large increase of the ultimate stress (up to 7 times that of the neat matrix). Taken together, these properties, which have never been previously reported for nanocellulose-filled elastomers, match well the mechanical characteristics of industrial carbon black or silica-loaded elastomers.

Contrast variation by dynamic nuclear polarization and time-of-flight small-angle neutron scattering. I. Application to industrial multi-component nanocomposites

Dynamic nuclear polarization (DNP) at low temperature (1.2 K) and high magnetic field (3.3 T) was applied to a contrast variation study in small-angle neutron scattering (SANS) focusing on industrial rubber materials. By varying the scattering contrast by DNP, time-of-flight SANS profiles were obtained at the pulsed neutron source of the Japan Proton Accelerator Research Complex (J-PARC). The concentration of a small organic molecule, (2,2,6,6-tetramethylpiperidine-1-yl)oxy (TEMPO), was carefully controlled by a doping method using vapour sorption into the rubber specimens. With the assistance of microwave irradiation (94 GHz), almost full polarization of the paramagnetic electronic spin of TEMPO was transferred to the spin state of hydrogen (protons) in the rubber materials to obtain a high proton spin polarization (P_H). The following samples were prepared: (i) a binary mixture of styrene-butadiene random copolymer (SBR) with silica particles (SBR/SP); and (ii) a ternary mixture of SBR with silica and carbon black particles (SBR/SP/CP). For the binary mixture (SBR/SP), the intensity of SANS significantly increased or decreased while keeping its q dependence for P_H = -35% or P_H = 40%, respectively. The q behaviour of SANS for the SBR/SP mixture can be reproduced using the form factor of a spherical particle. The intensity at low q (∼0.01 Å^-1) varied as a quadratic function of P_H and indicated a minimum value at P_H = 30%, which can be explained by the scattering contrast between SP and SBR. The scattering intensity at high q (∼0.3 Å^-1) decreased with increasing P_H, which is attributed to the incoherent scattering from hydrogen. For the ternary mixture (SBR/SP/CP), the q behaviour of SANS was varied by changing P_H. At P_H = -35%, the scattering maxima originating from the form factor of SP prevailed, whereas at P_H = 29% and P_H = 38%, the scattering maxima disappeared. After decomposition of the total SANS according to inverse matrix calculations, the partial scattering functions were obtained. The partial scattering function obtained for SP was well reproduced by a spherical form factor and matched the SANS profile for the SBR/SP mixture. The partial scattering function for CP exhibited surface fractal behaviour according to q^-3.6, which is consistent with the results for the SBR/CP mixture.

The degradation of mechanical properties in polymer nano-composites exposed to liquid media – a review

The advancement of polymer nano-composites has been motivated by the need for materials with a specific combination of mechanical properties beyond those achieved from only one material.

Interplay between polymer chain conformation and nanoparticle assembly in model industrial silica/rubber nanocomposites

The question of the influence of nanoparticles (NPs) on chain dimensions in polymer nanocomposites (PNCs) has been treated mainly through the fundamental way using theoretical or simulation tools and experiments on well-defined model PNCs. Here we present the first experimental study on the influence of NPs on the polymer chain conformation for PNCs designed to be as close as possible to industrial systems employed in the tire industry. PNCs are silica nanoparticles dispersed in a styrene-butadiene-rubber (SBR) matrix whose NP dispersion can be managed by NP loading with interfacial coatings or coupling additives usually employed in the manufacturing mixing process. We associated specific chain (d) labeling, and the so-called zero average contrast (ZAC) method, with SANS, in situ SANS and SAXS/TEM experiments to extract the polymer chain scattering signal at rest for non-cross linked and under stretching for cross-linked PNCs. NP loading, individual clusters or connected networks, as well as the influence of the type, the quantity of interfacial agent and the influence of the elongation rate have been evaluated on the chain conformation and on its related deformation. We clearly distinguish the situations where the silica is perfectly matched from those with unperfected matching by direct comparison of SANS and SAXS structure factors. Whatever the silica matching situation, the additive type and quantity and the filler content, there is no significant change in the polymer dimension for NP loading up to 15% v/v within a range of 5%. One can see an extra scattering contribution at low Q, as often encountered, enhanced for non-perfect silica matching but also visible for perfect filler matching. This contribution can be qualitatively attributed to specific h or d chain adsorption on the NP surface inside the NP cluster that modifies the average scattering neutron contrast of the silica cluster. Under elongation, NPs act as additional cross-linking junctions preventing chain relaxation and giving a deformation of the chain with the NP closer to a theoretical phantom network prediction than a pure matrix.