Thermoreversible DMDBS Phase Separation in iPP: The Effects of Flow on the Morphology

Effect of a Self-Assembled Nucleating Agent on the Crystallization Behavior and Spherulitic Morphology of Poly(lactic acid)

Herein, decanedioic acid dibenzoylhydrazide (DDBH) was used as a nucleating agent to improve the crystallization of poly(lactic acid) (PLA). The formation of DDBH assemblies in PLA melts at different concentrations was systematically investigated. The DDBH (0.5-0.9 wt %) recrystallized as dendrite-like structures during the isothermal crystallization process, and the crystal morphology of PLA underwent a morphological change from spherical form to a similar dendritic crystal form. Differential scanning calorimetry and in situ wide-angle X-ray diffraction analysis results showed that crystallizability and overall crystallization rate of PLA were enhanced by the addition of DDBH. The half-crystallization time at 120 °C reduced to 0.28 min compared to pure PLA (6.12 min), after adding 0.9 wt % DDBH. Moreover, the crystallinity and lamellar thickness of crystalline PLA increased, while the size of the microcrystal of PLA decreased with an increase in DDBH content. The heat deflection temperatures of PLA/DDBH blends increased and hence heat resistance improved.

Identifying, Quantifying, and Recovering a Sorbitol-Type Petrochemical Additive in Industrial Wastewater and Its Subsequent Application in a Polymeric Matrix as a Nucleating Agent

Currently, polypropylene (PP) is highlighted using sorbitol-based clarifying agents since these agents are high quality, low cost, and work as a barrier against moisture, which makes PP ideal for packaging food, beverages, and medical products, among others. The use of analytical methods capable of recovering these additives in wastewater streams and then reusing them in the PP clarification stage represents an innovative methodology that makes a substantial contribution to the circular economy of the PP production industry. In this study, a method of extraction and recovery of the Millad NX 8000 was developed. The additive was recovered using GC-MS and extracted with an activated carbon column plus glass fiber, using an injection molded sample, obtaining a recovery rate greater than 96%. TGA, DSC, and FTIR were used to evaluate the recovered additive's glass transitions and purity. The thermal degradation of the recovered additive was found to be between 340 and 420 °C, with a melting temperature of 246 °C, adopting the same behavior as the pure additive. In FTIR, the characteristic absorption peak of Millad NX 8000 was observed at 1073 cm^-1, which indicates the purity of the extracted compound. Therefore, this work develops a new additive recovery methodology with high purity to regulate the crystallization behavior and of PP.

Effect of Neutralizer on Transparency of Nucleating Agent-Containing Polypropylene

The effects of neutralizer species on the transparency of injection-molded plates were studied using isotactic polypropylene (PP) containing a crystal nucleating agent-i.e., 1,3:2,4-bis-o-(4-methylbenzylidene)-d-sorbitol (MDBS). A plate containing lithium stearate (StLi) was more transparent than one containing calcium stearate (StCa) when the MDBS content was 0.1 wt. %. The addition of StLi accelerated the formation of MDBS fibers and the crystallization of PP. However, when the MDBS content was 1.0 wt. %, StCa improved the transparency more effectively than StLi. These results indicate that the combination of an appropriate amount of MDBS and the correct neutralizer species is critical for enhancing the transparency of injection-molded PP plates.

Synergetic effect of crystal nucleating agent and melt self-enhancement of isotactic polypropylene on its rheological and microcellular foaming properties

Crystal nucleating agent Bis (3, 4- dimethylbenzylidene) sorbitol (DMDBS) was used to tune the melt strength and microcellular foaming properties of isotactic polypropylene (iPP) in this study. Rheological testing results reveal that the introduction of DMDBS could enhance the storage modulus and complex viscosity of iPP, obviously increase its crystallization onset temperature, compared to its counterparts without DMDBS. The addition of DMDBS could also significantly increase the cell nucleating ability of iPP, due to its large surface, cooperating with a thermal history control treatment. Quite fine microcellular iPP/DMDBS foams were fabricated with relatively small average cell sizes of nano to several micrometers, and cell densities up to 1011∼1012 cells/cm3, using the synergy effect of DMDBS and iPP’s melt self-enhancement. Under a comparatively low re-saturation pressure of 8 to 12 MPa, ideal microcellular foams could be generated, at a temperature zone of 158 to 162°C, which is slightly below to iPP’s original pellets nominal melting point.

Effect of Thermal History and Shear on the Viscoelastic Response of iPP Containing an Oxalamide-Based Organic Compound

We report on the role of temperature and shear on the melt behavior of iPP in the presence of the organic compound N1,N1′-(propane-1,3-diyl)bis(N2-hexyloxalamide) (OXA3,6). It is demonstrated that OXA3,6 facilitates a viscosity suppression when it resides in the molten state. The viscosity suppression is attributed to the interaction of iPP chains/subchains with molten OXA3,6 nanoclusters. The exact molecular mechanism has not been identified; nevertheless, a tentative explanation is proposed. The observed viscosity suppression appears similar to that encountered in polymer melts filled with solid nanoparticles, with the difference that the OXA3,6 compound reported in this study facilitates the viscosity suppression in the molten state. Upon cooling, as crystal growth of OXA3,6 progresses, the decrease in viscosity is suppressed. Retrospectively, segmental absorption of iPP chains on the surface of micrometer-sized OXA3,6 crystallites favors the formation of dangling arms, yielding OXA3,6 crystallites decorated with partially absorbed iPP chains. In other words, the resulting OXA3,6 particle morphology resembles that of a hairy particle or a starlike polymer chain. Such hairy particles effectively facilitate a viscosity enhancement, similar to branched polymer chains. This hypothesis and its implications for the shear behavior of iPP are discussed and supported using plate–plate rheometry and slit-flow experiments combined with small-angle X-ray scattering analysis.

The Influence of DMDBS on Crystallization Behavior and Crystalline Morphology of Weakly-Phase-Separated Olefin Block Copolymer

Olefin block copolymer (OBC), with its low hard segments, can form unique space-filling spherulites other than confined-crystallization morphologies, mainly due to its weak phase-separation. In this work, 1,3;2,4-Bis(3,4-dimethylbenzylidene) sorbitol (DMDBS), a well-known nucleating agent, was used to tailor the crystallization behavior and crystalline morphology of OBC. It was found that DMDBS can precipitate within an OBC matrix and self-assemble into crystalline fibrils when cooling from the melt. A non-isothermal crystallization process exhibited an increased crystallization rate and strong composition dependence. During the isothermal crystallization process, DMDBS showed a more obvious nucleating efficiency at a higher crystallization temperature. OBC showed typical spherulites when DMDBS was added. Moreover, a low addition of DMDBS significantly decreased the crystal size, while a large addition of DMDBS induced aggregates, due to the limited miscibility of DMDBS with OBC. The efficient nucleating effect of DMDBS on OBC led to an increased optical transparency for OBC/DMDBS composites.

Effect of Self-Assembly of Oxalamide Based Organic Compounds on Melt Behavior, Nucleation, and Crystallization of Isotactic Polypropylene

We report on the effect of an aliphatic oxalamide based nucleating agent (OXA3,6) on the melt and crystallization behavior of isotactic polypropylene (iPP) under defined shear conditions. Through polarized optical microscopy, we demonstrate that OXA3,6 self-assembles from the iPP melt into rhombic crystals whereas their size and distribution proved highly dependent on the employed cooling rates. The presence of 0.5 wt % of OXA3,6 in iPP results in a significant suppression in iPP melt viscosity, which could not be explained via molecular modeling. A possible cause for the drop in viscosity in the presence of OXA3,6 is attributed to the interaction (absorption) of high molecular weight iPP chains with the nucleating agent, thereby suppressing their contribution to the viscoelastic response of the melt. This proposed mechanism for the suppression in melt viscosity appears similar to that encountered by the homogeneous distribution of nanoparticles such as CNTs, graphene, and silica. Shear experiments, performed using a slit flow device combined with small-angle X-ray diffraction measurements, indicate that crystallization is significantly enhanced in the presence of OXA3,6 at relatively low shear rates despite its lowered sensitivity to shear. This enhancement in crystallization is attributed to the shear alignment of the rhombic OXA3,6 crystals that provide surface for iPP kebab growth upon cooling. Overall, the suppression in melt viscosity in combination with enhanced nucleation efficiency at low as well as high shear rates makes this self-assembling oxalamide based nucleating agent a promising candidate for fast processing.

Relaxation behavior of shear-induced crystallization precursors in isotactic polypropylene containing sorbitol-based nucleating agents with different nucleating abilities

The nature of shear-induced crystallization precursors, especially their relaxation behaviour, is an important issue in polymer chemical physics. In our work, relaxation behavior of shear-induced crystallization precursors in isotactic polypropylene containing various sorbitol-based nucleating agents (NAs) with different nucleating abilities was investigated by using both rheological and in situ small angle X-ray scattering (SAXS) methods. Rheological crystallization kinetics results showed that the amount of shear-induced precursors, calculated separately from the total nuclei, decayed exponentially with relaxation time in both pure and nucleated iPP. By fitting the decay of shear-induced precursors with relaxation time, the relaxation rate of precursors in nucleated iPP was found to be slower than that in pure iPP. Interestingly, it further decreased with the increase in the nucleating ability of sorbitol-based NAs. Meanwhile, the life-time of precursors was prolonged in nucleated iPP with increasing nucleating ability. Similar results were also testified by in situ SAXS measurements. By investigating the life-times at different temperatures, the activation energy for the relaxation of precursors was calculated and found to increase with stronger nucleating abilities. Our results demonstrated that sorbitol-based NAs could stabilize the iPP precursors and the effect of stabilization enhanced with the increase in nucleating ability. We believe that our work can not only help better reveal the relaxation behavior of shear-induced precursors but also provides a new perspective for understanding the role of NAs in real processing.

Designing the topology of ion nano-channels in the mesophases of amphiphilic wedge-shaped molecules

The wedge-shaped amphiphiles bearing sulfonate groups at the tip of the wedge are prone to form ion nano-channels upon exposure to a humid atmosphere. During swelling, water molecules preferentially accumulate in polar regions of the system resulting in the formation of a lyotropic phase. In this work, the details of the structure formation processes occurring upon swelling in water vapour, including determination of the size and topology of the ion nano-channels, are explored. The electron density profiles across the channel are obtained from the fits of the X-ray scattering data with two- and three-phase structural models the applicability of which is critically analysed. The results show that the ion channel size correlates not only with water uptake but also with the molecular architecture such as the structure of the rigid molecular fragment bearing a polar group. These findings can help optimising the ion transport for development of ion-selective membranes.

A Nd-containing coordination ploymer: syntheses, crystal structure and application as a nucleating agent for isotactic polypropylene

This coordination polymer can increase the overall crystallization rate and decrease the spherulite size of iPP.

Significantly improving oxygen barrier properties of polylactide via constructing parallel-aligned shish-kebab-like crystals with well-interlocked boundaries

Recently, some attempts have been made to enhance the gas barrier properties of semicrystalline polymers by precisely controlling the arrangement of their impermeable crystalline lamellae. However, it is still a great challenge to achieve regular arrangement of the lamellae along the direction perpendicular to the gas diffusion path, especially using conventional polymer processing technologies. This work presents a novel and simple strategy to dramatically improve oxygen barrier performance of biobased and biodegradable polylactide (PLA) through constructing parallel-aligned shish-kebab-like crystals with well-interlocked boundaries with the aid of a highly active nucleating agent. The nucleating agent was introduced into PLA by melting compounding and the sheet-like specimens were fabricated by compression molding. We demonstrate that the fibrillar nucleating agent dispersed in PLA melt can serve as shish to induce the change of crystallization habit of PLA from isotopic spherulitic crystals to unique shish-kebab-like crystals and the shear flow in the compression molding can induce the highly ordered alignment of the nucleating agent fibrils as well as the subsequent shish-kebab-like crystals along the direction parallel to the sheet surface. More importantly, the growing lamellae are found to interpenetrate and tightly interlock with each other at the boundary regions of the shish-kebab-like crystals in the later stage of the crystallization, forming a densely packed nanobrick wall structure to prevent gas molecules from permeating through the crystals and thus imparting the PLA sheets with unprecedentedly low oxygen permeability. This work provides not only a successful example of preparing semicrystalline polymer with super gas barrier properties by tailoring crystal superstructure but also a promising route to rapidly fabricate high-performance food packaging materials via industrially meaningful melt processing.

Critical formation conditions for β-form hybrid shish-kebab and its structural analysis

Critical formation conditions for β-form hybrid shish kebab and its unique condensed state structure.

A Design to Study Flow Induced Crystallization in a Multipass Rheometer

The design and performance of a flow geometry for the multipass rheometer (MPR) is described, creating an experimental setup to study in-situ and ex-situ structure and morphology development with a proper control over the processing conditions and shear history. The slit used is equipped with diamond windows, to combine flow with different experimental techniques, such as optical microscopy (OM), birefringence and X-ray scattering. In this paper we present preliminary results, obtained on isotactic polypropylene, that demonstrate the possibilities of this device for more extended future research. The focus is on the in-situ birefringence measurements of crystallization and the relation with the final morphology.

Nucleation of Polypropylene Homo- and Copolymers

The combination of moderately slow crystal growth at large undercoolings together with the practical absence of sporadic nucleation makes isotactic polypropylene (iPP) an ideal material for controlled nucleation. In this review the different types of nucleating agents – inorganic and organic, particulate and soluble – for the different crystal modifications of iPP (α, β and γ) are presented together with their working mechanism and criteria for activity. The interaction between polymer type, nucleating agent and processing conditions in determining mechanical and optical properties conclude the survey.

Metathesis within self-assembled gels: transcribing nanostructured soft materials into a more robust form

This article reports the covalent capture of self-assembled gel-phase materials using alkene metathesis. Gels assembled from a gelator functionalized with peripheral alkene groups were reacted with Grubbs' second generation catalyst, added as a solution to the top of the gel and allowed to diffuse into the material for 24 h. Using this approach, the fibrillar self-assembled network was covalently captured, yielding a large amount of insoluble material that was robust, thermally stable, and highly swellable in solvents compatible with the gelator. Scanning electron microscopy demonstrated that the insoluble metathesized material contained nanoscale fibers, which were aligned into rigid fiber bundles on drying. When the gelator was assembled in the presence of a second non-cross-linkable gelator, self-sorting took place, giving rise to two independent gelator networks. Metathesis then generated an insoluble material in which the individual gel fibers of the cross-linkable gelator were captured, whereas the nonreactive gelator could be washed away. Intriguingly, using this approach appeared to hinder the alignment of gel fibers into rigid fiber bundles. Instead, individual, well-defined, robust gelator nanofibers were visualized in the dried materials. In addition, the material synthesized this way appeared to be even more highly porous and swellable on the addition of solvent. In summary, this article demonstrates that metathesis is an effective way to capture nanostructured gel-phase materials covalently, with the judicious choice of additives helping to control the morphology and behavior of the materials generated. This approach to nanofabrication could ultimately give rise to nanostructured polymeric materials with a wide range of applications.