From Self-Organized Novolac Resins to Ordered Nanoporous Carbons

Direct synthesis of nitrogen-doped mesoporous carbons from triazine-functionalized resol for CO2 uptake and highly efficient removal of dyes

In this study we synthesized a triazine-formaldehyde phenolic resin as a nitrogen-containing resol (N-resol) through the condensation of 2,4,6-tris(4-hydroxyphenyl)triazine and formaldehyde. We then used this N-resol as a carbon and nitrogen atom source, mixing it with a diblock copolymer of PEO-b-PCL as the soft template, for the direct synthesis of N-doped mesoporous carbons. Interestingly, the self-assembled N-resol/PEO-b-PCL blends underwent a mesophase transition from cylinder to gyroid and back again to cylinder structures upon increasing the N-resol concentration (i.e., cylinder at 50/50; gyroid at 60/40; cylinder at 70/30). After removing the soft template at 700 °C, the resultant N-doped mesoporous carbons possessed high N atom contents (up to 13 wt%) and displayed gyroid and cylinder nanostructures. The synthesized N-doped mesoporous carbons exhibited excellent CO₂ uptake capacities (up to 72 and 150 mg g^-1 at 298 and 273 K, respectively). Furthermore, the N-doped mesoporous gyroid carbon structure displayed high adsorption capacities toward organic dyes in water. The maximum adsorption capacities of rhodamine B and methylene blue in water reached as high as 204.08 and 308.64 mg g^-1, respectively; furthermore, these N-doped mesoporous carbons also maintained up to 98 % of their maximum adsorption capacities within 45 min.

High-Molecular-Weight PLA-b-PEO-b-PLA Triblock Copolymer Templated Large Mesoporous Carbons for Supercapacitors and CO2 Capture

High-molecular-weight PLA₄₄₀-b-PEO₄₅₄-b-PLA₄₄₀ (LEL) triblock copolymer was synthesized through simple ring-opening polymerization (ROP) by using the commercial homopolymer HO-PEO₄₅₄-OH as the macro-initiator. The material acted as a single template to prepare the large mesoporous carbons by using resol-type phenolic resin as a carbon source. Self-assembled structures of phenolic/LEL blends mediated by hydrogen bonding interaction were determined by FTIR and SAXS analyses. Through thermal curing and carbonization procedures, large mesoporous carbons (>50 nm) with a cylindrical structure and high surface area (>600 m²/g) were obtained because the OH units of phenolics prefer to interact with PEO block rather than PLA block, as determined by FTIR spectroscopy. Furthermore, higher CO₂ capture and good energy storage performance were observed for this large mesoporous carbon, confirming that the proposed approach provides an easy method for the preparation of large mesoporous materials.

Using benzoxazine chemistry and bio-based triblock copolymer to prepare functional porous polypeptide capable of efficient dye adsorption

A functional porous PTyr with phenolic OH and amide units through the selective cancelation of the PCL-b-PEO block segment from PCL-b-PEO-b-PTyrBZ triblock copolymer and used for dye adsorption.

Tailored Design of Bicontinuous Gyroid Mesoporous Carbon and Nitrogen-Doped Carbon from Poly(ethylene oxide-b-caprolactone) Diblock Copolymers

Highly ordered mesoporous resol-type phenolic resin and the corresponding mesoporous carbon materials were synthesized by using poly(ethylene oxide-b-caprolactone) (PEO-b-PCL) diblock copolymer as a soft template. The self-assembled mesoporous phenolic resin was found to form only in a specific resol concentration range of 40-70 wt % due to an intriguing balance of hydrogen-bonding interactions in the resol/PEO-b-PCL mixtures. Furthermore, morphological transitions of the mesostructures from disordered to gyroid to cylindrical and finally to disordered micelle structure were observed with increasing resol concentration. By calcination under nitrogen atmosphere at 800 °C, the bicontinuous mesostructured gyroid phenolic resin could be converted to mesoporous carbon with large pore size without collapse of the original mesostructure. Furthermore, post-treatment of the mesoporous gyroid phenolic resin with melamine gave rise to N-doped mesoporous carbon with unique electronic properties for realizing high CO₂ adsorption capacity (6.72 mmol g^-1 at 0 °C).

Reaction-induced microphase separation in DDS-cured TGDDM thermosets containing PCL-b-PES-b-PCL triblock copolymer

Schematic diagram of micro-phase separation during the curing reaction.

Hydrogen Bonding-Mediated Microphase Separation during the Formation of Mesoporous Novolac-Type Phenolic Resin Templated by the Triblock Copolymer, PEO-b-PPO-b-PEO

After blending the triblock copolymer, poly(ethylene oxide-b-propylene oxide-b-ethylene oxide) (PEO-b-PPO-b-PEO) with novolac-type phenolic resin, Fourier transform infrared spectroscopy revealed that the ether groups of the PEO block were stronger hydrogen bond acceptors for the OH groups of phenolic resin than were the ether groups of the PPO block. Thermal curing with hexamethylenetetramine as the curing agent resulted in the triblock copolymer being incorporated into the phenolic resin, forming a nanostructure through a mechanism involving reaction-induced microphase separation. Mild pyrolysis conditions led to the removal of the PEO-b-PPO-b-PEO triblock copolymer and formation of mesoporous phenolic resin. This approach provided a variety of composition-dependent nanostructures, including disordered wormlike, body-centered-cubic spherical and disorder micelles. The regular mesoporous novolac-type phenolic resin was formed only at a phenolic content of 40–60 wt %, the result of an intriguing balance of hydrogen bonding interactions among the phenolic resin and the PEO and PPO segments of the triblock copolymer.

Hierarchically structured materials from block polymer confinement within bicontinuous microemulsion-derived nanoporous polyethylene

The self-assembly behavior of block polymers under strong two-dimensional and three-dimensional confinement has been well-studied in the past decade. Confinement effects enable access to a large suite of morphologies not typically observed in the bulk. We have used nanoporous polyethylene, derived from a polymeric bicontinuous microemulsion, as a novel template for the confinement of several different cylinder-forming block polymer systems: poly(isoprene-b-2-vinylpyridine), poly(styrene-b-isoprene), and poly(isoprene-b-dimethylsiloxane). The resultant materials exhibit unique hierarchical arrangements of structure with two distinct length scales. First, the polyethylene template imparts a disordered, microemulsion-like periodicity between bicontinuous polyethylene and block polymer networks with sizes on the order of 100 nm. Second, the block polymer networks display internal periodic arrangements produced by the spontaneous segregation of their incompatible constituents. The microphase-separated morphologies observed are similar to those previously reported for confinement of block polymers in cylindrical pores. However, at present, the morphologies are spatially variant in a complex manner, due to the three-dimensionally interconnected nature of the confining geometry and its distribution in pore sizes. We have further exploited the unique structure of the polyethylene template to generate new hierarchically structured porous monoliths. Poly(isoprene-b-2-vinylpyridine) is used as a model system in which the pyridine block is cross-linked, post-infiltration, and the polyethylene template is subsequently extracted. The resultant materials possess a three-dimensionally continuous pore network, of which the pore walls retain the unique, microphase-separated morphology of the confined block polymer.