Controlled RAFT Polymerization in a Continuous Flow Microreactor

Aptamer-Coupled Polymer-Grafted Fe3O4 Nanoparticles for Highly Efficient Isolation of Exosomes

Exosomes, the bioactive particles secreted by various cells, are essential in mediating cellular communication. However, their small size and the interference from non-exosome proteins present significant hurdles for their rapid and non-destructive capture and release. To overcome these obstacles, a promising strategy to efficiently and selectively isolate exosomes from mesenchymal stem cells (MSCs) is developed by using CD63 aptamer-conjugated magnetic nanoparticles (Fe3O4-Aptamer). The Fe3O4 nanoparticles are first modified by RAFT polymerization of N-(methacryloyloxy) succinimide and oligoethylene glycol methacrylate, and subsequently, CD63 aptamers are grafted onto the surface of nanoparticles to produce Fe3O4-Aptamer. These aptamer units act as a "lock and key" recognition with the CD63 proteins on exosomes, enabling specific binding to exosomes. The Fe3O4-Aptamer can efficiently capture exosomes in a conditioned medium, and be easily collected by an external magnetic field, facilitating the facile collection and multiple-cycle reuse of Fe3O4-Aptamer. By introducing the complementary sequence of the CD63 aptamer, the captured exosomes can be rapidly released from Fe3O4-Aptamer because of the stronger binding affinity between the complementary sequence and the aptamers. When utilized for exosome isolation, the exosome-capture and release efficiency of Fe3O4-Aptamer can achieve up to ca. 82.9% and 96.1%, respectively. Thus, Fe3O4-Aptamer offers a promising and facile strategy for the highly efficient isolation of exosomes.

Observation and Modeling of a Sharp Oxygen Threshold in Aqueous Free Radical and RAFT Polymerization

It is known that oxygen (O₂) stops radical polymerization (RP). Here, it was found that the reaction turn-off occurs abruptly at a threshold concentration of O₂, [O₂]_t, for both free RP and reversible addition-fragmentation chain-transfer polymerization (RAFT). In some reactions, there was a spontaneous re-start of conversion. Three cases were investigated: RP of (i) acrylamide (Am) and (ii) sodium styrene sulfonate (SS) and (iii) Am RAFT polymerization. A controlled flow of O₂ into the reactor was employed. An abrupt turn-off was observed in all cases, where polymerization stops sharply at [O₂]_t and remains stopped when [O₂] > [O₂]_t. In (i), Am acts as a catalytic radical-transfer agent during conversion plateau, eliminating excess [O₂], and polymerization spontaneously resumes at [O₂]_t. In no reaction, the initiator alone was capable of eliminating O₂. N₂ purge was needed to re-start reactions (ii) and (iii). For (i) and (ii), while [O₂] < [O₂]_t, O₂ acts a chain termination agent, reducing the molecular weight (M_w) and reduced viscosity (RV). O₂ acts as an inhibitor for [O₂] > [O₂]_t in all cases. The radical-transfer rates from Am* and SS* to O₂ are >10,000× higher than the initial chain propagation step rates for Am and SS, which causes [O₂]_t at very low [O₂].

Preparation of Monodisperse Poly(Methyl Methacrylate)/Polystyrene Composite Particles by Seeded Emulsion Polymerization Using a Sequential Flow Process

We develop a sequential flow process for the production of monodisperse poly (methyl methacrylate) (PMMA)/polystyrene (PS) composite particles through a soap-free emulsion polymerization of methyl methacrylate (MMA) using the first water-in-oil (W/O) slug flow and a subsequent seeded emulsion polymerization of styrene (St) using the second W/O slug flow. In this process, monodisperse PMMA seed particles are first formed in the dispersed aqueous phase of the first W/O slug flow. Subsequently, removal of the oil phase from the slug flow is achieved through a porous hydrophobic tubing, resulting in a single flow of the aqueous phase containing the seed particles. The aqueous phase is then mixed with an oil phase containing St monomer to form the second W/O slug flow. Finally, monodisperse PMMA/PS composite particles are obtained by a seeded emulsion polymerization of St using the second W/O slug flow. We compared the reaction performance between the slug flow and the batch processes in terms of particle diameter, monomer conversion, particle size distribution, and the number of particles in the system. We found that internal circulation flow within the slugs can enhance mass transfer efficiency between them during polymerization, which results in monodisperse PMMA/PS composite particles with a large particle diameter and a high monomer conversion in a short reaction time, compared to those prepared using the batch process. We believe that this sequential microflow process can be a versatile strategy to continuously produce monodisperse composite particles or core-shell particles in a short reaction time.

One-Step Synthesis of Spin Crossover Nanoparticles Using Flow Chemistry and Supercritical CO2

Switchable materials are increasingly considered for implementation in devices or multifunctional composites leading to a strong need in terms of reliable synthetic productions of well-defined objects. Here, an innovative and robust template-free continuous process was developed to synthesize nanoparticles of a switchable coordination polymer, including the use of supercritical CO₂ , aiming at both quenching the particle growth and drying the powder. This all-in-one process offers a 12-fold size reduction in a few minutes while maintaining the switching properties of the selected spin crossover coordination polymer.

Polymerizations in Continuous Flow: Recent Advances in the Synthesis of Diverse Polymeric Materials

The number of reports using continuous flow technology in tubular reactors to perform precision polymerizations has grown enormously in recent years. Flow polymerizations allow highly efficient preparation of polymers exhibiting well-defined molecular characteristics, and has been applied to a slew of monomers and various polymerization mechanisms, including anionic, cationic, radical, and ring-opening. Polymerization conducted in continuous flow offers several distinct advantages, including improved efficiency, reproducibility, and enhanced safety for exothermic polymerizations using highly toxic components, high pressures, and high temperatures. The further development of this technology is thus of relevance for many industrial polymerization processes. While much progress has been demonstrated in recent years, opportunities remain for increasing the compositional and architectural complexity of polymeric materials synthesized in a continuous fashion. Extending the reactor processing principles that have heretofore been focused on optimizing homopolymerization to include multisegment block copolymers, particularly from monomers that propagate via incompatible mechanisms, represents a major challenge and coveted target for continuous flow polymerization. Likewise, the spatial and temporal control of reactivity afforded by flow chemistry has and will continue to enable the production of complex polymeric architectures. This Viewpoint offers a brief background of continuous flow polymerization focused primarily on tubular (micro)reactors and includes selected examples that are relevant to these specific developments.

Activation of homogenous polyolefin catalysis with a machine-assisted reactor laboratory-in-a-box (μAIR-LAB)

Catalysis discovery is typically limited to specialized labs – this work demonstrates an Artificially Intelligent Microreactor Lab in a Box applied to investigate the chemistry of different co-catalysts for zirconocene-catalyzed olefin polymerization.

Rapid production of block copolymer nano-objects via continuous-flow ultrafast RAFT dispersion polymerisation

Continuous-flow reactors are exploited for conducting ultrafast RAFT dispersion polymerisation for the preparation of diblock copolymer nanoparticles.

Visible-light reversible photopolymerisation: insights via online photoflow – electrospray ionisation – mass spectrometry

Herein, we introduce a scalable photopolyaddition polymerisations using the pyrene-chalcone [2+2]-cycloaddition and monitor the photodepolymerisation process via an online photoflow – electrospray ionisation mass spectrometry setup.

Enabling technologies in polymer synthesis: accessing a new design space for advanced polymer materials

This review discusses how developments in laboratory technologies can push the boundaries of what is achievable using existing polymer synthesis techniques.

All-aqueous continuous-flow RAFT dispersion polymerisation for efficient preparation of diblock copolymer spheres, worms and vesicles

A continuous-flow platform enables rapid kinetic profiling and accelerated production of block copolymer nano-objects via RAFT aqueous dispersion polymerization.

Photo-induced copper-RDRP in continuous flow without external deoxygenation

Photo-induced Cu-RDRP of acrylates in a continuous flow reactor without the need for deoxygenation or externally added reagents.

Flow-facilitated ring opening metathesis polymerization (ROMP) and post-polymerization modification reactions

Continuous flow facilitates ROMP reactions to prepare homopolymers and block copolymers and allows for in-line post-polymerization click modifications.

Continuous flow processing as a tool for the generation of terpene-derived monomer libraries

A Diels–Alder reaction employing terpenes for rapid synthesis of monomer libraries under flow conditions is presented.

Flow mediated metal-free PET-RAFT polymerisation for upscaled and consistent polymer production

A slug flow process has been utilised in conjunction with metal-free photopolymerisation to produce well-defined polymers with outstanding consistency.

An efficient process for the Cu(0)-mediated synthesis and subsequent chain extension of poly(methyl acrylate) macroinitiator

A process combining a continuous tubular and a semi-batch reactor is established as an efficient method for the synthesis of block copolymers.

A platform for accelerated continuous-flow radical polymerization of acrylates and styrene with copper-wire threads

Accelerated Cu(0)-mediated homo-/block (co)polymerization of the vinyl monomers is conducted via continuous-flow process with a copper metal-wire catalyst threaded through perfluoroalkoxy alkane (PFA) tube.

Photoinduced Controlled Radical Polymerizations Performed in Flow: Methods, Products, and Opportunities

Photoinduced controlled radical polymerizations (CRPs) have provided a variety of approaches for the synthesis of polymers possessing targeted structures, compositions, and functionalities with the added capability for spatial and temporal control, presenting the potential for new materials development. However, the scalability and reliability of these systems can be limited as a consequence of dependence on uniform irradiation of the reaction to produce well-defined products. In this perspective, we highlight the utility and promise of photo-CRP approaches through an overview of the adaptation of these methodologies to photo-flow reactor systems. Special emphasis is placed on the current state-of-the-art in polymerization scalability, reactor design, and polymer scope.

Up in the air: oxygen tolerance in controlled/living radical polymerisation

The requirement for deoxygenation in controlled/living radical polymerisation (CLRP) places significant limitations on its widespread implementation by necessitating the use of large reaction volumes, sealed reaction vessels as well as requiring access to specialised equipment such as a glove box and/or inert gas source. As a result, in recent years there has been intense interest in developing strategies for overcoming the effects of oxygen inhibition in CLRP and therefore remove the necessity for deoxygenation. In this review, we highlight several strategies for achieving oxygen tolerant CLRP including: "polymerising through" oxygen, enzyme mediated deoxygenation and the continuous regeneration of a redox-active catalyst. In order to provide further clarity to the field, we also establish some basic parameters for evaluating the degree of "oxygen tolerance" that can be achieved using a given oxygen scrubbing strategy. Finally, we propose some applications that could most benefit from the implementation of oxygen tolerant CLRP and provide a perspective on the future direction of this field.

PET-RAFT polymerisation: towards green and precision polymer manufacturing

Photoinduced electron/energy transfer-reversible addition–fragmentation chain transfer (PET-RAFT) process has opened up a new way of precision polymer manufacturing to satisfy the concept of green chemistry.

Photoinduced Organocatalyzed Atom Transfer Radical Polymerization Using Continuous Flow

Organocatalyzed atom transfer radical polymerization (O-ATRP) has emerged as a metal-free variant of historically transition-metal reliant atom transfer radical polymerization. Strongly reducing organic photoredox catalysts have proven capable of mediating O-ATRP. To date, operation of photoinduced O-ATRP has been demonstrated in batch reactions. However, continuous flow approaches can provide efficient irradiation reaction conditions and thus enable increased polymerization performance. Herein, the adaptation of O-ATRP to a continuous flow approach has been performed with multiple visible-light absorbing photoredox catalysts. Using continuous flow conditions, improved polymerization results were achieved, consisting of narrow molecular weight distributions as low as 1.05 and quantitative initiator efficiencies. This system demonstrated success with 0.01% photocatalyst loadings and a diverse methacrylate monomer scope. Additionally, successful chain-extension polymerizations using 0.01 mol % photocatalyst loadings reveal continuous flow O-ATRP to be a robust and versatile method of polymerization.

Diels-Alder reactions of myrcene using intensified continuous-flow reactors

This work describes the Diels-Alder reaction of the naturally occurring substituted butadiene, myrcene, with a range of different naturally occurring and synthetic dienophiles. The synthesis of the Diels-Alder adduct from myrcene and acrylic acid, containing surfactant properties, was scaled-up in a plate-type continuous-flow reactor with a volume of 105 mL to a throughput of 2.79 kg of the final product per day. This continuous-flow approach provides a facile alternative scale-up route to conventional batch processing, and it helps to intensify the synthesis protocol by applying higher reaction temperatures and shorter reaction times.

RAFT multiblock reactor telescoping: from monomers to tetrablock copolymers in a continuous multistage reactor cascade

Well-defined multiblock copolymers were synthesized via reversible addition-fragmentation chain transfer radical polymerization in a fully continuous multireactor cascade.

Looped flow RAFT polymerization for multiblock copolymer synthesis

A flexible, robust and time-efficient scale-up of multiblock copolymers with low dispersity and high livingness.

Synthesis of Imines and Amines from Furfurals Using Continuous Flow Processing

A simple procedure for the condensation of the bio-derived furfurals, 5-(methyl)furfural (MF) and 5-(chloromethyl)furfural (CMF), with primary amines is described herein. The experiments were conducted in both batch and flow conditions, with reaction times as short as 60 s. Moderately high temperatures were demonstrated to be suitable for the condensation reaction of MF in a few minutes whereas milder conditions and longer reaction times were necessary for CMF. Under these conditions the amine did not react with the methyl-chlorine group, leaving a very reactive site after condensation.