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Hur I, Casas-Orozco D, Laky D, Destro F, Nagy ZK. Digital design of an integrated purification system for continuous pharmaceutical manufacturing. Chem Eng Sci 2024; 285:119534. [PMID: 38975615 PMCID: PMC11225065 DOI: 10.1016/j.ces.2023.119534] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 07/09/2024]
Abstract
In this work dynamic models of the continuous crystallization, filtration, deliquoring, washing, and drying steps are introduced, which are developed in the open-source pharmaceutical modeling tool PharmaPy. These models enable the simulation and digital design of an integrated continuous two-stage crystallization and filtration-drying carousel system. The carousel offers an intensified process that can manufacture products with tailored properties through optimal design and control. Results show that improved crystallization design enhances overall process efficiency by improving critical material attributes of the crystal slurry for downstream filtration and drying operations. The digital design of the integrated process achieves enhanced productivity while satisfying multiple design and product quality constraints. Additionally, the impact of model uncertainty on the optimal operating conditions is investigated. The findings demonstrate the systematic process development potential of PharmaPy, providing improved process understanding, design space identification, and optimized robust operation.
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Affiliation(s)
- Inyoung Hur
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
| | - Daniel Casas-Orozco
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
| | - Daniel Laky
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
| | - Francesco Destro
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139
| | - Zoltan K. Nagy
- Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 4797 USA
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Lamberto DJ, Neuhaus J. Robust Process Scale-Up Leveraging Design of Experiments to Map Active Pharmaceutical Ingredient Humid Drying Parameter Space. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.0c00475] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- David J. Lamberto
- Process Research and Development, Merck & Co., Inc., 126 East Lincoln Avenue, Rahway, New Jersey 07065, United States
| | - Jeffrey Neuhaus
- Technical Operations, Merck & Co., Inc., 770 Sumneytown Pike, West Point, Pennsylvania 19486, United States
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Wang Z, Kamyar R, Mehdizadeh H, Pendse PY. Moisture soft sensor for agitated pan dryers using a hybrid modeling approach. Int J Pharm 2020; 586:119518. [DOI: 10.1016/j.ijpharm.2020.119518] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/30/2020] [Revised: 06/01/2020] [Accepted: 06/06/2020] [Indexed: 10/24/2022]
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Conder EW, Cosbie AS, Gaertner J, Hicks W, Huggins S, MacLeod CS, Remy B, Yang BS, Engstrom JD, Lamberto DJ, Papageorgiou CD. The Pharmaceutical Drying Unit Operation: An Industry Perspective on Advancing the Science and Development Approach for Scale-Up and Technology Transfer. Org Process Res Dev 2017. [DOI: 10.1021/acs.oprd.6b00406] [Citation(s) in RCA: 30] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Edward W. Conder
- Small Molecule Design & Development, Eli Lilly & Co., Lilly Corporate Center, Indianapolis, Indiana 46285, United States
| | - Andrew S. Cosbie
- Drug
Substance Technologies, Process Development, Amgen Inc., 1 Amgen
Center Drive, Thousand Oaks, California 91320, United States
| | - John Gaertner
- Process
Research and Development, AbbVie Inc., 1 North Waukegan Road, North Chicago, Illinois 60064, United States
| | - William Hicks
- Pharmaceutical
Development, AstraZeneca, Hulley Road, Macclesfield SK11 2NA, U.K
| | - Seth Huggins
- Drug
Substance Technologies, Process Development, Amgen Inc., 1 Amgen
Center Drive, Thousand Oaks, California 91320, United States
| | - Claire S. MacLeod
- Pharmaceutical
Development, AstraZeneca, Hulley Road, Macclesfield SK11 2NA, U.K
| | - Brenda Remy
- Drug Product Science & Technology, Pharmaceutical Development, Bristol-Myers Squibb Co., 1 Squibb Drive, New Brunswick, New Jersey 08901, United States
| | - Bing-Shiou Yang
- Material
and Analytical Sciences, Boehringer Ingelheim Pharmaceuticals, Inc., 900 Ridgebury Road, Ridgefield, Connecticut 06488, United States
| | - Joshua D. Engstrom
- Drug Product Science & Technology, Pharmaceutical Development, Bristol-Myers Squibb Co., 1 Squibb Drive, New Brunswick, New Jersey 08901, United States
| | - David J. Lamberto
- Chemical Engineering R&D, Merck & Co., Inc., 126 East Lincoln Avenue, Rahway, New Jersey 07065, United States
| | - Charles D. Papageorgiou
- Process
Chemistry, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
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