1
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Zhao X, Webb NJ, Muehlfeld MP, Stottlemyer AL, Russell MW. Application of a Semiautomated Crystallizer to Study Oiling-Out and Agglomeration Events—A Case Study in Industrial Crystallization Optimization. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.0c00494] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Xiaowen Zhao
- Crop Protection Product & Process Technology R&D, Corteva Agriscience, 9330 Zionsville Road, Indianapolis, Indiana 46268, United States
| | - Nicola J. Webb
- Crop Protection Product & Process Technology R&D, Corteva Agriscience, 9330 Zionsville Road, Indianapolis, Indiana 46268, United States
| | - Mark P. Muehlfeld
- Crop Protection Product & Process Technology R&D, Corteva Agriscience, 9330 Zionsville Road, Indianapolis, Indiana 46268, United States
| | - Alan L. Stottlemyer
- Crop Protection Product & Process Technology R&D, Corteva Agriscience, 9330 Zionsville Road, Indianapolis, Indiana 46268, United States
| | - Matthew W. Russell
- Crop Protection Product & Process Technology R&D, Corteva Agriscience, 9330 Zionsville Road, Indianapolis, Indiana 46268, United States
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2
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Hartwig A, Hass R. Monitoring Lactose Crystallization at Industrially Relevant Concentrations by Photon Density Wave Spectroscopy. Chem Eng Technol 2018. [DOI: 10.1002/ceat.201700685] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Anne Hartwig
- University of Potsdam; Institute of Chemistry; Physical Chemistry - innoFSPEC; Am Muehlenberg 3 14476 Potsdam Germany
| | - Roland Hass
- University of Potsdam; Institute of Chemistry; Physical Chemistry - innoFSPEC; Am Muehlenberg 3 14476 Potsdam Germany
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3
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Werner P, Münzberg M, Hass R, Reich O. Process analytical approaches for the coil-to-globule transition of poly(N-isopropylacrylamide) in a concentrated aqueous suspension. Anal Bioanal Chem 2017; 409:807-819. [PMID: 27830315 PMCID: PMC5233752 DOI: 10.1007/s00216-016-0050-7] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/31/2016] [Revised: 10/14/2016] [Accepted: 10/21/2016] [Indexed: 11/30/2022]
Abstract
The coil-to-globule transition of poly(N-isopropylacrylamide) (PNIPAM) microgel particles suspended in water has been investigated in situ as a function of heating and cooling rate with four optical process analytical technologies (PAT), sensitive to structural changes of the polymer. Photon Density Wave (PDW) spectroscopy, Focused Beam Reflectance Measurements (FBRM), turbidity measurements, and Particle Vision Microscope (PVM) measurements are found to be powerful tools for the monitoring of the temperature-dependent transition of such thermo-responsive polymers. These in-line technologies allow for monitoring of either the reduced scattering coefficient and the absorption coefficient, the chord length distribution, the reflected intensities, or the relative backscatter index via in-process imaging, respectively. Varying heating and cooling rates result in rate-dependent lower critical solution temperatures (LCST), with different impact of cooling and heating. Particularly, the data obtained by PDW spectroscopy can be used to estimate the thermodynamic transition temperature of PNIPAM for infinitesimal heating or cooling rates. In addition, an inverse hysteresis and a reversible building of micrometer-sized agglomerates are observed for the PNIPAM transition process.
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Affiliation(s)
- Peter Werner
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany.
| | - Marvin Münzberg
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany
| | - Roland Hass
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany
| | - Oliver Reich
- Physical Chemistry - innoFSPEC, University of Potsdam, Am Mühlenberg 3, 14476, Potsdam-Golm, Germany
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4
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Simone E, Saleemi AN, Nagy ZK. In Situ Monitoring of Polymorphic Transformations Using a Composite Sensor Array of Raman, NIR, and ATR-UV/vis Spectroscopy, FBRM, and PVM for an Intelligent Decision Support System. Org Process Res Dev 2014. [DOI: 10.1021/op5000122] [Citation(s) in RCA: 54] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- E. Simone
- Department
of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
| | - A. N. Saleemi
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization, Department of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
| | - Z. K. Nagy
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization, Department of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
- School
of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907-2100, United States
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5
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Simone E, Saleemi AN, Nagy ZK. Raman, UV, NIR, and Mid-IR Spectroscopy with Focused Beam Reflectance Measurement in Monitoring Polymorphic Transformations. Chem Eng Technol 2014. [DOI: 10.1002/ceat.201400203] [Citation(s) in RCA: 27] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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6
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Ren R, Sun D, Wei T, Zhang S, Gong J. The Role of Diastereomer Impurity in Oiling-Out during the Resolution of trans-4-Methyl-2-piperidine Carboxylic Ethyl Ester Enantiomers by Crystallization. Org Process Res Dev 2014. [DOI: 10.1021/op500026z] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Riju Ren
- The
National Engineering Research Center of Industrial Crystallization
Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin, 300072, P. R. China
- Collaborative
Innovation Center of Chemical Science and Chemical Engineering (Tianjin), Tianjin University, Tianjin, 300072, P. R. China
| | - Dengqiong Sun
- The
National Engineering Research Center of Industrial Crystallization
Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin, 300072, P. R. China
- Collaborative
Innovation Center of Chemical Science and Chemical Engineering (Tianjin), Tianjin University, Tianjin, 300072, P. R. China
| | - Tingting Wei
- The
National Engineering Research Center of Industrial Crystallization
Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin, 300072, P. R. China
- Collaborative
Innovation Center of Chemical Science and Chemical Engineering (Tianjin), Tianjin University, Tianjin, 300072, P. R. China
| | - Shixin Zhang
- Tianjin Hengbida Chemical Synthesis Co. Ltd., Tianjin, 300072, P. R. China
| | - Junbo Gong
- The
National Engineering Research Center of Industrial Crystallization
Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin, 300072, P. R. China
- Collaborative
Innovation Center of Chemical Science and Chemical Engineering (Tianjin), Tianjin University, Tianjin, 300072, P. R. China
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7
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Nagy ZK, Fevotte G, Kramer H, Simon LL. Recent advances in the monitoring, modelling and control of crystallization systems. Chem Eng Res Des 2013. [DOI: 10.1016/j.cherd.2013.07.018] [Citation(s) in RCA: 211] [Impact Index Per Article: 19.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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8
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Adlington NK, Black SN, Adshead DL. How To Use the Lasentec FBRM Probe on Manufacturing Scale. Org Process Res Dev 2013. [DOI: 10.1021/op300326b] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Affiliation(s)
- Neil K. Adlington
- Chemical Sciences,
Pharmaceutical Development, AstraZeneca, Silk Road Business Park, Charter Way, Macclesfield SK10 2NA, United
Kingdom
| | - Simon N. Black
- Physical
Sciences,
Pharmaceutical Development, AstraZeneca, Silk Road Business Park, Charter Way, Macclesfield SK10 2NA, United
Kingdom
| | - David L. Adshead
- Chemical Sciences,
Pharmaceutical Development, AstraZeneca, Silk Road Business Park, Charter Way, Macclesfield SK10 2NA, United
Kingdom
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9
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Abstract
The academic literature on and industrial practice of control of solution crystallization processes have seen major advances in the past 15 years that have been enabled by progress in in-situ real-time sensor technologies and driven primarily by needs in the pharmaceutical industry for improved and more consistent quality of drug crystals. These advances include the accurate measurement of solution concentrations and crystal characteristics as well as the first-principles modeling and robust model-based and model-free feedback control of crystal size and polymorphic identity. Research opportunities are described in model-free controller design, new crystallizer designs with enhanced control of crystal size distribution, strategies for the robust control of crystal shape, and interconnected crystallization systems for multicomponent crystallization.
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Affiliation(s)
- Zoltan K. Nagy
- Department of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, United Kingdom
| | - Richard D. Braatz
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139
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10
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Saleemi AN, Steele G, Pedge NI, Freeman A, Nagy ZK. Enhancing crystalline properties of a cardiovascular active pharmaceutical ingredient using a process analytical technology based crystallization feedback control strategy. Int J Pharm 2012; 430:56-64. [DOI: 10.1016/j.ijpharm.2012.03.029] [Citation(s) in RCA: 49] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/27/2012] [Revised: 03/16/2012] [Accepted: 03/17/2012] [Indexed: 11/25/2022]
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11
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Butterhof C, Milius W, Breu J. Co-crystallisation of benzoic acid with sodium benzoate: the significance of stoichiometry. CrystEngComm 2012. [DOI: 10.1039/c2ce25185j] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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12
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Nakata Y, Kiyosawa Y, Kagara K, Matsuoka M. Controlled Production of Polymorphic Mixtures of MPPO in Batch Cooling and Drowning-Out Crystallization. JOURNAL OF CHEMICAL ENGINEERING OF JAPAN 2010. [DOI: 10.1252/jcej.09we224] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
| | | | | | - Masakuni Matsuoka
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology
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