1
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Wegner CH, Eming SM, Walla B, Bischoff D, Weuster-Botz D, Hubbuch J. Spectroscopic insights into multi-phase protein crystallization in complex lysate using Raman spectroscopy and a particle-free bypass. Front Bioeng Biotechnol 2024; 12:1397465. [PMID: 38812919 PMCID: PMC11133712 DOI: 10.3389/fbioe.2024.1397465] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/07/2024] [Accepted: 04/23/2024] [Indexed: 05/31/2024] Open
Abstract
Protein crystallization as opposed to well-established chromatography processes has the benefits to reduce production costs while reaching a comparable high purity. However, monitoring crystallization processes remains a challenge as the produced crystals may interfere with analytical measurements. Especially for capturing proteins from complex feedstock containing various impurities, establishing reliable process analytical technology (PAT) to monitor protein crystallization processes can be complicated. In heterogeneous mixtures, important product characteristics can be found by multivariate analysis and chemometrics, thus contributing to the development of a thorough process understanding. In this project, an analytical set-up is established combining offline analytics, on-line ultraviolet visible light (UV/Vis) spectroscopy, and in-line Raman spectroscopy to monitor a stirred-batch crystallization process with multiple phases and species being present. As an example process, the enzyme Lactobacillus kefir alcohol dehydrogenase (LkADH) was crystallized from clarified Escherichia coli (E. coli) lysate on a 300 mL scale in five distinct experiments, with the experimental conditions changing in terms of the initial lysate solution preparation method and precipitant concentration. Since UV/Vis spectroscopy is sensitive to particles, a cross-flow filtration (cross-flow filtration)-based bypass enabled the on-line analysis of the liquid phase providing information on the lysate composition regarding the nucleic acid to protein ratio. A principal component analysis (PCA) of in situ Raman spectra supported the identification of spectra and wavenumber ranges associated with productspecific information and revealed that the experiments followed a comparable, spectral trend when crystals were present. Based on preprocessed Raman spectra, a partial least squares (PLS) regression model was optimized to monitor the target molecule concentration in real-time. The off-line sample analysis provided information on the crystal number and crystal geometry by automated image analysis as well as the concentration of LkADH and host cell proteins (HCPs) In spite of a complex lysate suspension containing scattering crystals and various impurities, it was possible to monitor the target molecule concentration in a heterogeneous, multi-phase process using spectroscopic methods. With the presented analytical set-up of off-line, particle-sensitive on-line, and in-line analyzers, a crystallization capture process can be characterized better in terms of the geometry, yield, and purity of the crystals.
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Affiliation(s)
- Christina Henriette Wegner
- Institute of Process Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany
| | - Sebastian Mathis Eming
- Institute of Process Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany
| | - Brigitte Walla
- Institute of Biochemical Engineering, Technical University of Munich, Garching, Germany
| | - Daniel Bischoff
- Institute of Biochemical Engineering, Technical University of Munich, Garching, Germany
| | - Dirk Weuster-Botz
- Institute of Biochemical Engineering, Technical University of Munich, Garching, Germany
| | - Jürgen Hubbuch
- Institute of Process Engineering in Life Sciences, Section IV: Biomolecular Separation Engineering, Karlsruhe Institute of Technology (KIT), Karlsruhe, Germany
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2
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Kim Y, Kawajiri Y, Rousseau RW, Grover MA. Modeling of Nucleation, Growth, and Dissolution of Paracetamol in Ethanol Solution for Unseeded Batch Cooling Crystallization with Temperature-Cycling Strategy. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c03465] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/08/2023]
Affiliation(s)
- Youngjo Kim
- School of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia30332, United States
| | - Yoshiaki Kawajiri
- School of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia30332, United States
- Department of Materials Process Engineering, Nagoya University, Nagoya, Aichi464-8603, Japan
| | - Ronald W. Rousseau
- School of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia30332, United States
| | - Martha A. Grover
- School of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia30332, United States
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3
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Zellnitz-Neugebauer S, Lanzinger M, Schroettner H, Naderi M, Guo M, Paudel A, Gruber-Woelfler H, Neugebauer P. Temperature cycling-induced formation of crystalline coatings. Int J Pharm 2023; 632:122577. [PMID: 36596318 DOI: 10.1016/j.ijpharm.2022.122577] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/23/2022] [Revised: 12/28/2022] [Accepted: 12/29/2022] [Indexed: 01/01/2023]
Abstract
The surface of particles is the hotspot of interaction with their environment and is therefore a major target for particle engineering. Particles with tailored coatings are greatly desired for a range of different applications. Amorphous coatings applied via film coating or microencapsulation have frequently been described in the pharmaceutical context and usually result in homogeneous surfaces. In the present study we have been exploring the feasibility of coating core particles with crystalline substances, a matter that has rarely been investigated. The expansion of the range of possible coating materials to include small organic molecules enables completely new product properties to be achieved. We present an approach based on temperature cycles performed in a tubular crystallizer to result in engineered crystalline coatings on excipient core particles. By manipulating the process settings and by the choice of coating substance we are able to tailor surface roughness, topography as well as surface chemistry. Benefits of our approach are demonstrated by using resulting particles as carriers in dry-powder-inhaler formulations. Depending on the resulting surface chemistry and surface roughness, coated carrier particles show varying fitness for delivering the model API salbutamol sulphate to the lung.
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Affiliation(s)
| | - Magdalena Lanzinger
- Institute of Process and Particle Engineering, Graz University of Technology, Graz 8010, Austria
| | - Hartmuth Schroettner
- Institute of Electron Microscopy and Nanoanalysis (FELMI), Graz University of Technology, Graz 8010, Austria; Graz Centre for Electron Microscopy (ZFE), Graz 8010, Austria
| | - Majid Naderi
- Surface Measurement Systems Ltd., London HA0 4PE, United Kingdom
| | - Meishan Guo
- Surface Measurement Systems Ltd., London HA0 4PE, United Kingdom
| | - Amrit Paudel
- Research Center Pharmaceutical Engineering GmbH, Graz 8010, Austria; Institute of Process and Particle Engineering, Graz University of Technology, Graz 8010, Austria
| | - Heidrun Gruber-Woelfler
- Research Center Pharmaceutical Engineering GmbH, Graz 8010, Austria; Institute of Process and Particle Engineering, Graz University of Technology, Graz 8010, Austria
| | - Peter Neugebauer
- Research Center Pharmaceutical Engineering GmbH, Graz 8010, Austria; Institute of Process and Particle Engineering, Graz University of Technology, Graz 8010, Austria.
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4
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Hugo Silva M, Kumar A, Hodnett BK, Tajber L, Holm R, Hudson SP. Impact of Excipients and Seeding on the Solid-State Form Transformation of Indomethacin during Liquid Antisolvent Precipitation. CRYSTAL GROWTH & DESIGN 2022; 22:6056-6069. [PMID: 36217420 PMCID: PMC9542716 DOI: 10.1021/acs.cgd.2c00678] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 06/17/2022] [Revised: 08/18/2022] [Indexed: 06/16/2023]
Abstract
Long-acting injectables are a unique drug formulation strategy, providing a slow and sustained release of active pharmaceutical ingredients (APIs). In this study, a novel approach that combines liquid antisolvent precipitation with seeding to obtain a stable form of the API indomethacin while achieving the desired particle size distribution is described. It was proven that when a metastable form of indomethacin was initially nucleated, the rate of its transformation to the stable form was influenced by the presence of excipients and seeds (17.10 ± 0.20 μm), decreasing from 48 to 4 h. The final particle size (D50) of the indomethacin suspension produced without seeding was 7.33 ± 0.38 μm, and with seeding, it was 5.61 ± 0.14 μm. Additionally, it was shown that the particle size distribution of the seeds and the time point of seed addition were critical to obtain the desired solid-state form and that excipients played a crucial role during nucleation and polymorphic transformation. This alternative, energy-efficient bottom-up method for the production of drug suspensions with a reduced risk of contamination from milling equipment and fewer processing steps may prove to be comparable in terms of stability and particle size distribution to current industrially accepted top-down approaches.
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Affiliation(s)
- Mariana Hugo Silva
- Pharmaceutical
Product Development and Supply, Janssen
Research and Development, Division of Janssen Pharmaceutica NV, Turnhoutseweg 30, 2340 Beerse, Belgium
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
| | - Ajay Kumar
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
| | - Benjamin K. Hodnett
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
| | - Lidia Tajber
- School
of Pharmacy and Pharmaceutical Sciences and the Science Foundation
Ireland Research Centre for Pharmaceuticals (SSPC), Trinity College Dublin, College Green, Dublin 2 D02 PN40, Ireland
| | - René Holm
- Department
of Physics, Chemistry and Pharmacy, University
of Southern Denmark, Campusvej 55, 5230 Odense, Denmark
| | - Sarah P. Hudson
- Department
of Chemical Sciences, SSPC the Science Foundation Ireland Research
Centre for Pharmaceuticals, Bernal Institute, University of Limerick, Castletroy, Co., Limerick V94 T9PX, Ireland
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5
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Cooling Crystallization with Complex Temperature Profiles on a Quasi-Continuous and Modular Plant. Processes (Basel) 2022. [DOI: 10.3390/pr10061047] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022] Open
Abstract
Volatile markets and increasing demands for quality and fast availability of specialty chemical products have motivated the rise of small-scale, integrated, and modular continuous processing plants. As a significant unit operation used for product isolation and purification, cooling crystallization is part of this trend. Here, the small-scale and integrated quasi-continuous filter belt crystallizer (QCFBC) combines cooling crystallization, solid-liquid separation, and drying on a single apparatus. This contribution shows the general working principle, different operation modes, and possibilities of temperature control with the modular setup. For precise temperature control in cooling crystallization, Peltier elements show promising results in a systematic study of different operation parameters. Sucrose/water was used as a model substance system. The results confirm that seed crystal properties are the most important parameter in crystallization processes. Additionally, an oscillating temperature profile has a narrowing effect on the crystal size distribution (CSD). The integrated, small-scale, and modular setup of the QCFBC offers high degrees of flexibility, process control, and adaptability to cope with future market demands.
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6
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Controlled nucleation of crystallization process as an efficient tool to tune the properties of corticosteroid API. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117334] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
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7
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Lan J, Bai Y, Ye Y, XuanYuan S, Xie C. Simultaneous control of polymorph and morphology via gelatin induction for concomitant system: case study of sulfathiazole. CrystEngComm 2022. [DOI: 10.1039/d2ce00559j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Controlling the solid-state properties is particularly important in the pharmaceutical field, where polymorph and morphology have a significant impact on drug properties. Sulfathiazole (ST) is a highly and concomitantly polymorphic...
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8
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Shen L, Dang M. Recent Advance of Melt Crystallization, Towards Process Intensification and Techniques Development. CrystEngComm 2022. [DOI: 10.1039/d2ce00022a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Melt crystallization has been considered as a green separation technique and widely applied in industry and manufacture due to several attractive features, including no need for solvent, achieving specific product...
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9
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Mathew Thomas K, Nyande BW, Lakerveld R. Design and Characterization of Kenics Static Mixer Crystallizers. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.01.025] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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10
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Process Intensification and Control Strategies in Cooling Crystallization: Crystal Size and Morphology Optimization of α-PABA. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.01.029] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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11
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Yang Y, Ahmed B, Mitchell C, Quon JL, Siddique H, Houson I, Florence AJ, Papageorgiou CD. Investigation of Wet Milling and Indirect Ultrasound as Means for Controlling Nucleation in the Continuous Crystallization of an Active Pharmaceutical Ingredient. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yihui Yang
- Process Chemistry and Development, Takeda Pharmaceuticals International Company, Boston, 40 Landsdowne, Cambridge, Massachusetts 02139, United States
| | - Bilal Ahmed
- EPSRC Future CMAC Manufacturing Research Hub, Institute of Pharmacy & Biomedical Sciences, Technology and Innovation Centre, University of Strathclyde, Glasgow G1 1RD, U.K
- EPSRC Future CMAC Manufacturing Research Hub, Department of Chemical and Biological Engineering, University of Sheffield, Sheffield S1 3JD, U.K
| | - Christopher Mitchell
- Process Chemistry and Development, Takeda Pharmaceuticals International Company, Boston, 40 Landsdowne, Cambridge, Massachusetts 02139, United States
| | - Justin L. Quon
- Process Chemistry and Development, Takeda Pharmaceuticals International Company, Boston, 40 Landsdowne, Cambridge, Massachusetts 02139, United States
| | - Humera Siddique
- EPSRC Future CMAC Manufacturing Research Hub, Institute of Pharmacy & Biomedical Sciences, Technology and Innovation Centre, University of Strathclyde, Glasgow G1 1RD, U.K
| | - Ian Houson
- EPSRC Future CMAC Manufacturing Research Hub, Institute of Pharmacy & Biomedical Sciences, Technology and Innovation Centre, University of Strathclyde, Glasgow G1 1RD, U.K
| | - Alastair J. Florence
- EPSRC Future CMAC Manufacturing Research Hub, Institute of Pharmacy & Biomedical Sciences, Technology and Innovation Centre, University of Strathclyde, Glasgow G1 1RD, U.K
| | - Charles D. Papageorgiou
- Process Chemistry and Development, Takeda Pharmaceuticals International Company, Boston, 40 Landsdowne, Cambridge, Massachusetts 02139, United States
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12
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Zhang F, Shan B, Wang Y, Zhu Z, Yu ZQ, Ma CY. Progress and Opportunities for Utilizing Seeding Techniques in Crystallization Processes. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00103] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Fangkun Zhang
- College of Automation and Electronic Engineering, Qingdao University of Science & Technology, Qingdao, 266061, P. R. China
| | - Baoming Shan
- College of Automation and Electronic Engineering, Qingdao University of Science & Technology, Qingdao, 266061, P. R. China
| | - Yinglong Wang
- College of Chemical Engineering, Qingdao University of Science and Technology, Qingdao, 266061, P. R. China
| | - Zhaoyou Zhu
- College of Chemical Engineering, Qingdao University of Science and Technology, Qingdao, 266061, P. R. China
| | - Zai-Qun Yu
- Institute of Chemical & Engineering Sciences, Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833
| | - Cai Y. Ma
- Centre for the Digital Design of Drug Products, School of Chemical and Process Engineering, University of Leeds, Leeds, LS2 9JT, United Kingdom
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13
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Standley EA, Bringley DA, Calimsiz S, Ng JD, Sarma K, Shen J, Siler DA, Ambrosi A, Chang WTT, Chiu A, Davy JA, Doxsee IJ, Esanu MM, Garber JAO, Kim Y, Kwong B, Lapina O, Leung E, Lin L, Martins A, Phoenix J, Phull J, Roberts BJ, Shi B, St-Jean O, Wang X, Wang L, Wright N, Yu G. Synthesis of Rovafovir Etalafenamide (Part I): Active Pharmaceutical Ingredient Process Development, Scale-Up, and Impurity Control Strategy. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00059] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Eric A. Standley
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Dustin A. Bringley
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Selcuk Calimsiz
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Jeffrey D. Ng
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Keshab Sarma
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Jinyu Shen
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - David A. Siler
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Andrea Ambrosi
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Wen-Tau T. Chang
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Anna Chiu
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Jason A. Davy
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Ian J. Doxsee
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Mihaela M. Esanu
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Jeffrey A. O. Garber
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Youri Kim
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Bernard Kwong
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Olga Lapina
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Edmund Leung
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Lennie Lin
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Andrew Martins
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Jenny Phoenix
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Jaspal Phull
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Benjamin J. Roberts
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Bing Shi
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Olivier St-Jean
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Xiang Wang
- Gilead Sciences, Inc., Process Chemistry, 333 Lakeside Drive, Foster City, California 94404, United States
| | - Li Wang
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Nande Wright
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
| | - Guojun Yu
- Gilead Alberta ULC, Process Development, 1021 Hayter Road NW, Edmonton, Alberta T6S 1A1, Canada
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14
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15
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Banerjee M, Brettmann B. Combining Surface Templating and Confinement for Controlling Pharmaceutical Crystallization. Pharmaceutics 2020; 12:E995. [PMID: 33092148 PMCID: PMC7589131 DOI: 10.3390/pharmaceutics12100995] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/20/2020] [Revised: 10/15/2020] [Accepted: 10/16/2020] [Indexed: 12/11/2022] Open
Abstract
Poor water solubility is one of the major challenges to the development of oral dosage forms containing active pharmaceutical ingredients (APIs). Polymorphism in APIs leads to crystals with different surface wettabilities and free energies, which can lead to different dissolution properties. Crystal size and habit further contribute to this variability. An important focus in pharmaceutical research has been on controlling the drug form to improve the solubility and thus bioavailability of APIs. In this regard, heterogeneous crystallization on surfaces and crystallization under confinement have become prominent forms of controlling polymorphism and drug crystal size and habits; however there has not been a thorough review into the emerging field of combining these approaches to control crystallization. This tutorial-style review addresses the major advances that have been made in controlling API forms using combined crystallization methods. By designing templates that not only control the surface functionality but also enable confinement of particles within a porous structure, these combined systems have the potential to provide better control over drug polymorph formation and crystal size and habit. This review further provides a perspective on the future of using a combined crystallization approach and suggests that combining surface templating with confinement provides the advantage of both techniques to rationally design systems for API nucleation.
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Affiliation(s)
- Manali Banerjee
- School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA 30332, USA;
| | - Blair Brettmann
- School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA 30332, USA;
- School of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, GA 30332, USA
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16
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Trampuž M, Teslić D, Likozar B. Process analytical technology-based (PAT) model simulations of a combined cooling, seeded and antisolvent crystallization of an active pharmaceutical ingredient (API). POWDER TECHNOL 2020. [DOI: 10.1016/j.powtec.2020.03.027] [Citation(s) in RCA: 21] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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17
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Ma Y, Wu S, Macaringue EGJ, Zhang T, Gong J, Wang J. Recent Progress in Continuous Crystallization of Pharmaceutical Products: Precise Preparation and Control. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.9b00362] [Citation(s) in RCA: 37] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Yiming Ma
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Songgu Wu
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Estevao Genito Joao Macaringue
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Teng Zhang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Junbo Gong
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
| | - Jingkang Wang
- School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin 300072, People’s Republic of China
- Co-innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin 300072, People’s Republic of China
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18
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Filterability prediction of needle-like crystals based on particle size and shape distribution data. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2018.10.042] [Citation(s) in RCA: 26] [Impact Index Per Article: 5.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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19
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Dikundwar AG, Pal S, Chodon P, Narasimhamurthy R, Kameshwar P, Sundaram M, Bhutani H. Solid State Behavior of Impurities during “In-Process” Phase Purity Analysis of an API. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.8b00334] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Amol G. Dikundwar
- Analytical R&D, Biocon Bristol-Myers Squibb R&D Centre (BBRC), Syngene International limited, Bangalore 560099, India
| | - Sharmistha Pal
- Pharmaceutics, Biocon Bristol-Myers Squibb Research and Development Center (BBRC), Syngene International Limited, Biocon Park, Bangalore 560099, India
| | - Pema Chodon
- Pharmaceutics, Biocon Bristol-Myers Squibb Research and Development Center (BBRC), Syngene International Limited, Biocon Park, Bangalore 560099, India
| | - Roopa Narasimhamurthy
- Analytical R&D, Biocon Bristol-Myers Squibb R&D Centre (BBRC), Syngene International limited, Bangalore 560099, India
| | - Prashant Kameshwar
- Pharmaceutics, Biocon Bristol-Myers Squibb Research and Development Center (BBRC), Syngene International Limited, Biocon Park, Bangalore 560099, India
| | - Meenakshi Sundaram
- Analytical R&D, Biocon Bristol-Myers Squibb R&D Centre (BBRC), Syngene International limited, Bangalore 560099, India
| | - Hemant Bhutani
- Analytical R&D, Biocon Bristol-Myers Squibb R&D Centre (BBRC), Bristol-Myers Squibb India Pvt. Ltd., Bangalore 560099, India
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20
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Darmali C, Mansouri S, Yazdanpanah N, Woo MW. Mechanisms and Control of Impurities in Continuous Crystallization: A Review. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b04560] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Christine Darmali
- Department of Chemical Engineering, Monash University, Clayton, Victoria 3800, Australia
| | - Shahnaz Mansouri
- Department of Chemical Engineering, Monash University, Clayton, Victoria 3800, Australia
| | - Nima Yazdanpanah
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
| | - Meng W. Woo
- Department of Chemical Engineering, Monash University, Clayton, Victoria 3800, Australia
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21
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Tuo L, Ruan X, Xiao W, Li X, He G, Jiang X. A novel hollow fiber membrane-assisted antisolvent crystallization for enhanced mass transfer process control. AIChE J 2018. [DOI: 10.1002/aic.16438] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- Linghan Tuo
- State Key Laboratory of Fine Chemicals, Engineering Laboratory for Petrochemical Energy-efficient Separation Technology of Liaoning Province, School of Chemical Engineering; Dalian University of Technology; Dalian, 116024 Liaoning China
| | - Xuehua Ruan
- State Key Laboratory of Fine Chemicals, School of Petroleum and Chemical Engineering; Dalian University of Technology at Panjin; Panjin, 124221 Liaoning China
| | - Wu Xiao
- State Key Laboratory of Fine Chemicals, Engineering Laboratory for Petrochemical Energy-efficient Separation Technology of Liaoning Province, School of Chemical Engineering; Dalian University of Technology; Dalian, 116024 Liaoning China
| | - Xiangcun Li
- State Key Laboratory of Fine Chemicals, Engineering Laboratory for Petrochemical Energy-efficient Separation Technology of Liaoning Province, School of Chemical Engineering; Dalian University of Technology; Dalian, 116024 Liaoning China
| | - Gaohong He
- State Key Laboratory of Fine Chemicals, Engineering Laboratory for Petrochemical Energy-efficient Separation Technology of Liaoning Province, School of Chemical Engineering; Dalian University of Technology; Dalian, 116024 Liaoning China
- State Key Laboratory of Fine Chemicals, School of Petroleum and Chemical Engineering; Dalian University of Technology at Panjin; Panjin, 124221 Liaoning China
| | - Xiaobin Jiang
- State Key Laboratory of Fine Chemicals, Engineering Laboratory for Petrochemical Energy-efficient Separation Technology of Liaoning Province, School of Chemical Engineering; Dalian University of Technology; Dalian, 116024 Liaoning China
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22
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Durak L, Kennedy M, Langston M, Mitchell C, Morris G, Perlman ME, Wendl K, Hicks F, Papageorgiou CD. Development and Scale-Up of a Crystallization Process To Improve an API’s Physiochemical and Bulk Powder Properties. Org Process Res Dev 2018. [DOI: 10.1021/acs.oprd.7b00344] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Landon Durak
- Process Chemistry, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
| | - Miriam Kennedy
- Small Molecule Process Development, APC Ltd., Building 11, Cherrywood Business Park, Loughlinstown, Co. Dublin, Ireland
| | - Marianne Langston
- Pharmaceutics Research—Analytical Development, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
| | - Christopher Mitchell
- Process Chemistry, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
| | - Gary Morris
- Small Molecule Process Development, APC Ltd., Building 11, Cherrywood Business Park, Loughlinstown, Co. Dublin, Ireland
| | - Michael E. Perlman
- Pharmaceutics Research—Analytical Development, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
| | - Kaitlyn Wendl
- Pharmaceutics Research—Analytical Development, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
| | - Frederick Hicks
- Process Chemistry, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
| | - Charles D. Papageorgiou
- Process Chemistry, Takeda Pharmaceuticals International Co., 40 Landsdowne Street, Cambridge, Massachusetts 02139, United States
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23
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Besenhard M, Neugebauer P, Scheibelhofer O, Khinast JG. Crystal Engineering in Continuous Plug-Flow Crystallizers. CRYSTAL GROWTH & DESIGN 2017; 17:6432-6444. [PMID: 29234240 PMCID: PMC5721338 DOI: 10.1021/acs.cgd.7b01096] [Citation(s) in RCA: 44] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/07/2017] [Revised: 10/06/2017] [Indexed: 06/02/2023]
Abstract
Size, shape, and polymorphic form are the critical attributes of crystalline particles and represent the major focus of today's crystallization process design. This work demonstrates how crystal properties can be tuned efficiently in solution via a tubular crystallizer that facilitates rapid temperature cycling. Controlled crystal growth, dissolution, and secondary nucleation allow a precise control of the crystal size and shape distribution, as well as polymorphic composition. Tubular crystallizers utilizing segmented flow such as the one presented in our work can provide plug flow characteristics, fast heating and cooling, allowing for rapid changes of the supersaturation. This makes them superior for crystal engineering over common crystallizers. Characterization of particle transport, however, revealed that careful selection of process parameters, such as tubing diameter, flow rates, solvents, etc., is crucial to achieve the full benefits of such reactors.
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Affiliation(s)
| | - Peter Neugebauer
- Graz
University of Technology, Institute of Process and Particle Engineering, 8010 Graz, Austria
| | | | - Johannes G. Khinast
- Research
Center Pharmaceutical Engineering (RCPE), 8010 Graz, Austria
- Graz
University of Technology, Institute of Process and Particle Engineering, 8010 Graz, Austria
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24
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Kacker R, Radoiu M, Kramer HJM. Novel Design Integrating a Microwave Applicator into a Crystallizer for Rapid Temperature Cycling. A Direct Nucleation Control Study. CRYSTAL GROWTH & DESIGN 2017; 17:3766-3774. [PMID: 28729813 PMCID: PMC5510090 DOI: 10.1021/acs.cgd.7b00368] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/14/2017] [Revised: 05/09/2017] [Indexed: 05/13/2023]
Abstract
The control of nucleation in crystallization processes is a challenging task due to the often lacking knowledge on the process kinetics. Inflexible (predetermined) control strategies fail to grow the nucleated crystals to the desired quality because of the variability in the process conditions, disturbances, and the stochastic nature of crystal nucleation. Previously, the concept of microwave assisted direct nucleation control (DNC) was demonstrated in a laboratory setup to control the crystal size distribution in a batch crystallization process by manipulating the number of particles in the system. Rapid temperature cycling was used to manipulate the super(under)saturation and hence the number of crystals. The rapid heating response achieved with the microwave heating improved the DNC control efficiency, resulting in halving of the batch time. As an extension, this work presents a novel design in which the microwave applicator is integrated in the crystallizer, hence avoiding the external loop though the microwaves oven. DNC implemented in the 4 L unseeded crystallizer, at various count set points, resulted in strong efficiency enhancement of DNC, when compared to the performance with a slow responding system. The demonstrated crystallizer design is a basis for extending the enhanced process control opportunity to other applications.
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Affiliation(s)
- Rohit Kacker
- Intensified
Reaction & Separation Systems, Process & Energy Laboratory, Delft University of Technology, Leeghwaterstraat 39, 2628 CB Delft, The Netherlands
| | | | - Herman J. M. Kramer
- Intensified
Reaction & Separation Systems, Process & Energy Laboratory, Delft University of Technology, Leeghwaterstraat 39, 2628 CB Delft, The Netherlands
- Tel.:+31(0)152785593. Fax: +31(0)152786678. E-mail:
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25
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26
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Hansen TB, Simone E, Nagy Z, Qu H. Process Analytical Tools To Control Polymorphism and Particle Size in Batch Crystallization Processes. Org Process Res Dev 2017. [DOI: 10.1021/acs.oprd.7b00087] [Citation(s) in RCA: 19] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Thomas B. Hansen
- Department
of Chemical Engineering, Biotechnology and Environmental Technology, University of Southern Denmark, Campusvej 55, 5230 Odense, Denmark
| | - Elena Simone
- School
of Food Science and Nutrition, University of Leeds, Leeds LS2 9JT, United Kingdom
- Chemical Engineering Department, Loughborough University, Loughborough, LE11 3TU, United Kingdom
| | - Zoltan Nagy
- School
of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
- Chemical Engineering Department, Loughborough University, Loughborough, LE11 3TU, United Kingdom
| | - Haiyan Qu
- Department
of Chemical Engineering, Biotechnology and Environmental Technology, University of Southern Denmark, Campusvej 55, 5230 Odense, Denmark
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27
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Parks C, Koswara A, DeVilbiss F, Tung HH, Nere NK, Bordawekar S, Nagy ZK, Ramkrishna D. Solubility curves and nucleation rates from molecular dynamics for polymorph prediction – moving beyond lattice energy minimization. Phys Chem Chem Phys 2017; 19:5285-5295. [PMID: 28149994 DOI: 10.1039/c6cp07181c] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023]
Abstract
Seeded nucleation simulations allow for the screening of low energy structures to predict final structure present in solution.
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Affiliation(s)
- Conor Parks
- School of Chemical Engineering
- Purdue University
- West Lafayette
- USA
| | - Andy Koswara
- School of Chemical Engineering
- Purdue University
- West Lafayette
- USA
| | - Frank DeVilbiss
- School of Chemical Engineering
- Purdue University
- West Lafayette
- USA
| | | | | | | | - Zoltan K. Nagy
- School of Chemical Engineering
- Purdue University
- West Lafayette
- USA
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28
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29
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Içten E, Giridhar A, Nagy ZK, Reklaitis GV. Drop-on-Demand System for Manufacturing of Melt-based Solid Oral Dosage: Effect of Critical Process Parameters on Product Quality. AAPS PharmSciTech 2016; 17:284-93. [PMID: 26082005 DOI: 10.1208/s12249-015-0348-3] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/28/2015] [Accepted: 06/03/2015] [Indexed: 11/30/2022] Open
Abstract
The features of a drop-on-demand-based system developed for the manufacture of melt-based pharmaceuticals have been previously reported. In this paper, a supervisory control system, which is designed to ensure reproducible production of high quality of melt-based solid oral dosages, is presented. This control system enables the production of individual dosage forms with the desired critical quality attributes: amount of active ingredient and drug morphology by monitoring and controlling critical process parameters, such as drop size and product and process temperatures. The effects of these process parameters on the final product quality are investigated, and the properties of the produced dosage forms characterized using various techniques, such as Raman spectroscopy, optical microscopy, and dissolution testing. A crystallization temperature control strategy, including controlled temperature cycles, is presented to tailor the crystallization behavior of drug deposits and to achieve consistent drug morphology. This control strategy can be used to achieve the desired bioavailability of the drug by mitigating variations in the dissolution profiles. The supervisor control strategy enables the application of the drop-on-demand system to the production of individualized dosage required for personalized drug regimens.
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30
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Griffin DJ, Grover MA, Kawajiri Y, Rousseau RW. Data-Driven Modeling and Dynamic Programming Applied to Batch Cooling Crystallization. Ind Eng Chem Res 2016. [DOI: 10.1021/acs.iecr.5b03635] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Daniel J. Griffin
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332-0100, United States
| | - Martha A. Grover
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332-0100, United States
| | - Yoshiaki Kawajiri
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332-0100, United States
| | - Ronald W. Rousseau
- School of Chemical & Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332-0100, United States
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31
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Wu Z, Yang S, Wu W. Application of temperature cycling for crystal quality control during crystallization. CrystEngComm 2016. [DOI: 10.1039/c5ce02522b] [Citation(s) in RCA: 39] [Impact Index Per Article: 4.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
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32
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33
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Seki H, Su Y. Robust optimal temperature swing operations for size control of seeded batch cooling crystallization. Chem Eng Sci 2015. [DOI: 10.1016/j.ces.2014.12.027] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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34
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Rombouts WH, de Kort DW, Pham TTH, van Mierlo CPM, Werten MWT, de Wolf FA, van der Gucht J. Reversible Temperature-Switching of Hydrogel Stiffness of Coassembled, Silk-Collagen-Like Hydrogels. Biomacromolecules 2015; 16:2506-13. [DOI: 10.1021/acs.biomac.5b00766] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Wolf H. Rombouts
- Physical
Chemistry and Soft Matter, Wageningen University, Dreijenplein 6, NL-6703 HB Wageningen, The Netherlands
| | - Daan W. de Kort
- TI-COAST, Science Park 904, NL-1098 XH Amsterdam, The Netherlands
| | - Thao T. H. Pham
- Physical
Chemistry and Soft Matter, Wageningen University, Dreijenplein 6, NL-6703 HB Wageningen, The Netherlands
| | | | - Marc W. T. Werten
- Wageningen
UR Food
and Biobased Research, Bornse Weilanden
9, NL-6708 WG Wageningen, The Netherlands
| | - Frits A. de Wolf
- Wageningen
UR Food
and Biobased Research, Bornse Weilanden
9, NL-6708 WG Wageningen, The Netherlands
| | - Jasper van der Gucht
- Physical
Chemistry and Soft Matter, Wageningen University, Dreijenplein 6, NL-6703 HB Wageningen, The Netherlands
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35
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Ghadipasha N, Romagnoli JA, Tronci S, Baratti R. On-line control of crystal properties in nonisothermal antisolvent crystallization. AIChE J 2015. [DOI: 10.1002/aic.14815] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Navid Ghadipasha
- Dept. of Chemical Engineering; Louisiana State University; South Stadium Road Baton Rouge LA 70803
| | - Jose A. Romagnoli
- Dept. of Chemical Engineering; Louisiana State University; South Stadium Road Baton Rouge LA 70803
| | - Stefania Tronci
- Dipartimento di Ingegneria Meccanica, Chimica e dei Materiali; Università degli Studi di Cagliari; via Marengo, 2 I-09123 Cagliari Italy
| | - Roberto Baratti
- Dipartimento di Ingegneria Meccanica, Chimica e dei Materiali; Università degli Studi di Cagliari; via Marengo, 2 I-09123 Cagliari Italy
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36
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37
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Simon LL, Pataki H, Marosi G, Meemken F, Hungerbühler K, Baiker A, Tummala S, Glennon B, Kuentz M, Steele G, Kramer HJM, Rydzak JW, Chen Z, Morris J, Kjell F, Singh R, Gani R, Gernaey KV, Louhi-Kultanen M, O’Reilly J, Sandler N, Antikainen O, Yliruusi J, Frohberg P, Ulrich J, Braatz RD, Leyssens T, von Stosch M, Oliveira R, Tan RBH, Wu H, Khan M, O’Grady D, Pandey A, Westra R, Delle-Case E, Pape D, Angelosante D, Maret Y, Steiger O, Lenner M, Abbou-Oucherif K, Nagy ZK, Litster JD, Kamaraju VK, Chiu MS. Assessment of Recent Process Analytical Technology (PAT) Trends: A Multiauthor Review. Org Process Res Dev 2015. [DOI: 10.1021/op500261y] [Citation(s) in RCA: 269] [Impact Index Per Article: 29.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Affiliation(s)
| | - Hajnalka Pataki
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary
| | - György Marosi
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary
| | - Fabian Meemken
- Department
of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg
1, 8093 Zürich, Switzerland
| | - Konrad Hungerbühler
- Department
of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg
1, 8093 Zürich, Switzerland
| | - Alfons Baiker
- Department
of Chemistry and Applied Biosciences, ETH Zürich, Vladimir-Prelog-Weg
1, 8093 Zürich, Switzerland
| | - Srinivas Tummala
- Chemical
Development, Bristol-Myers Squibb Company, One Squibb Dr, New Brunswick, New Jersey 08903, United States
| | - Brian Glennon
- Synthesis
and Solid State Pharmaceutical Centre, School of Chemical and Bioprocess
Engineering, University College Dublin, Belfield, Dublin 4, Ireland
- APC Ltd, Belfield Innovation
Park, Dublin 4, Ireland
| | - Martin Kuentz
- School of Life
Sciences, Institute of Pharma Technology, University of Applied Sciences and Arts Northwestern Switzerland, Gründenstrasse 40, 4132 Muttenz, Switzerland
| | - Gerry Steele
- PharmaCryst Consulting
Ltd., Loughborough, Leicestershire LE11 3HN, U.K
| | - Herman J. M. Kramer
- Intensified Reaction & Separation Systems, Delft University of Technology, Leeghwaterstraat 39, 2628 CB Delft, The Netherlands
| | - James W. Rydzak
- GlaxoSmithKline Pharmaceuticals, 709 Swedeland Rd, King of
Prussia, Pennsylvania 19406, United States
| | - Zengping Chen
- State Key
Laboratory of Chemo/Biosensing and Chemometrics, College of Chemistry
and Chemical Engineering, Hunan University, Changsha, Hunan 410082, PR China
| | - Julian Morris
- Centre for Process Analytics & Control Technology, School of Chemical Engineering & Advanced Materials, Newcastle University, Newcastle upon Tyne, Tyne and Wear NE17RU, U.K
| | - Francois Kjell
- Siemens nv/sa,
Industry
Automation − SIPAT Industry Software, Marie Curie Square 30, 1070 Brussels, Belgium
| | - Ravendra Singh
- CAPEC-PROCESS,
Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU), Building 229, DK-2800 Lyngby, Denmark
| | - Rafiqul Gani
- CAPEC-PROCESS,
Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU), Building 229, DK-2800 Lyngby, Denmark
| | - Krist V. Gernaey
- CAPEC-PROCESS,
Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU), Building 229, DK-2800 Lyngby, Denmark
| | - Marjatta Louhi-Kultanen
- Department
of Chemical Technology, Lappeenranta University of Technology, P.O. Box 20, FI-53851 Lappeenranta, Finland
| | - John O’Reilly
- Roche Ireland
Limited, Clarecastle, Co. Clare, Ireland
| | - Niklas Sandler
- Pharmaceutical
Sciences Laboratory, Department of Biosciences, Abo Akademi University, Artillerigatan 6, 20520 Turku, Finland
| | - Osmo Antikainen
- Division
of Pharmaceutical Technology, Faculty of Pharmacy, University of Helsinki, Yliopistonkatu 4, 00100 Helsinki, Finland
| | - Jouko Yliruusi
- Division
of Pharmaceutical Technology, Faculty of Pharmacy, University of Helsinki, Yliopistonkatu 4, 00100 Helsinki, Finland
| | - Patrick Frohberg
- Center of
Engineering Science, Thermal Process Engineering, Martin Luther University Halle-Wittenberg, D-06099 Halle (Saale), Germany
| | - Joachim Ulrich
- Center of
Engineering Science, Thermal Process Engineering, Martin Luther University Halle-Wittenberg, D-06099 Halle (Saale), Germany
| | - Richard D. Braatz
- Massachusetts Institute
of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Tom Leyssens
- Institute
of Condensed Matter and Nanosciences, Université Catholique de Louvain, Place Louis Pasteur 1, 1348 Louvain-la-Neuve, Belgium
| | - Moritz von Stosch
- REQUIMTE
- Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, 1099-085 Caparica, Portugal
- HybPAT, Caparica, Portugal
| | - Rui Oliveira
- REQUIMTE
- Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, 1099-085 Caparica, Portugal
- HybPAT, Caparica, Portugal
| | - Reginald B. H. Tan
- Institute
of Chemical and Engineering Sciences, A*Star, 1 Pesek Road, Singapore 627833
- Department of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, Singapore 117576
| | - Huiquan Wu
- Division
of Product Quality Research, Office of Testing and Research, Office
of Pharmaceutical Science, Center for Drug Evaluation and Research, US Food and Drug Administration (FDA), Silver Spring, Maryland 20993, United States
| | - Mansoor Khan
- Division
of Product Quality Research, Office of Testing and Research, Office
of Pharmaceutical Science, Center for Drug Evaluation and Research, US Food and Drug Administration (FDA), Silver Spring, Maryland 20993, United States
| | - Des O’Grady
- Mettler Toledo
AutoChem, 7075 Samuel Morse Drive, Columbia, Maryland 20146, United States
| | - Anjan Pandey
- Mettler Toledo
AutoChem, 7075 Samuel Morse Drive, Columbia, Maryland 20146, United States
| | - Remko Westra
- FMC Technologies B.V., Delta 101, 6825 MN Arnhem, The Netherlands
| | - Emmanuel Delle-Case
- University of Tulsa, 800 South Tucker
Drive, Tulsa, Oklahoma 74104, United States
| | - Detlef Pape
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Daniele Angelosante
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Yannick Maret
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Olivier Steiger
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Miklós Lenner
- ABB Corporate Research Center, Segelhofstrasse
1K, 5405, Dättwil, Baden, Switzerland
| | - Kaoutar Abbou-Oucherif
- School of
Chemical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Zoltan K. Nagy
- School of
Chemical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
- Chemical
Engineering Department, Loughborough University, Loughborough, LE11 3TU, U.K
| | - James D. Litster
- School of
Chemical Engineering, Purdue University, West Lafayette, Indiana 47906, United States
| | - Vamsi Krishna Kamaraju
- Synthesis
and Solid State Pharmaceutical Centre, School of Chemical and Bioprocess
Engineering, University College Dublin, Belfield, Dublin 4, Ireland
- Department of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, Singapore 117576
| | - Min-Sen Chiu
- Department of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, Singapore 117576
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38
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Simone E, Saleemi AN, Nagy ZK. In Situ Monitoring of Polymorphic Transformations Using a Composite Sensor Array of Raman, NIR, and ATR-UV/vis Spectroscopy, FBRM, and PVM for an Intelligent Decision Support System. Org Process Res Dev 2014. [DOI: 10.1021/op5000122] [Citation(s) in RCA: 54] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- E. Simone
- Department
of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
| | - A. N. Saleemi
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization, Department of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
| | - Z. K. Nagy
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization, Department of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, U.K
- School
of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907-2100, United States
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39
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Simone E, Saleemi AN, Nagy ZK. Raman, UV, NIR, and Mid-IR Spectroscopy with Focused Beam Reflectance Measurement in Monitoring Polymorphic Transformations. Chem Eng Technol 2014. [DOI: 10.1002/ceat.201400203] [Citation(s) in RCA: 27] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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40
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Sovago I, Gutmann M, Hill JG, Senn HM, Thomas LH, Wilson CC, Farrugia LJ. Experimental Electron Density and Neutron Diffraction Studies on the Polymorphs of Sulfathiazole. CRYSTAL GROWTH & DESIGN 2014; 14:1227-1239. [PMID: 24672285 PMCID: PMC3963452 DOI: 10.1021/cg401757z] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/22/2013] [Revised: 01/13/2014] [Indexed: 05/31/2023]
Abstract
High resolution X-ray diffraction data on forms I-IV of sulfathiazole and neutron diffraction data on forms II-IV have been collected at 100 K and analyzed using the Atoms in Molecules topological approach. The molecular thermal motion as judged by the anisotropic displacement parameters (adp's) is very similar in all four forms. The adp of the thiazole sulfur atom had the greatest amplitude perpendicular to the five-membered ring, and analysis of the temperature dependence of the adps indicates that this is due to genuine thermal motion rather than a concealed disorder. A minor disorder (∼1-2%) is evident for forms I and II, but a statistical analysis reveals no deleterious effect on the derived multipole populations. The topological analysis reveals an intramolecular S-O···S interaction, which is consistently present in all experimental topologies. Analysis of the gas-phase conformation of the molecule indicates two low-energy theoretical conformers, one of which possesses the same intramolecular S-O···S interaction observed in the experimental studies and the other an S-O···H-N intermolecular interaction. These two interactions appear responsible for "locking" the molecular conformation. The lattice energies of the various polymorphs computed from the experimental multipole populations are highly dependent on the exact refinement model. They are similar in magnitude to theoretically derived lattice energies, but the relatively high estimated errors mean that this method is insufficiently accurate to allow a definitive stability order for the sulfathiazole polymorphs at 0 K to be determined.
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Affiliation(s)
- Ioana Sovago
- WESTChem
School of Chemistry, University of Glasgow, Glasgow G12 8QQ, U.K.
| | - Matthias
J. Gutmann
- ISIS
Facility, STFC Rutherford Appleton Laboratory, Harwell Science and Innovation Campus, Chilton,
Didcot, Oxfordshire OX11 0QX, U.K.
| | - J. Grant Hill
- WESTChem
School of Chemistry, University of Glasgow, Glasgow G12 8QQ, U.K.
| | - Hans Martin Senn
- WESTChem
School of Chemistry, University of Glasgow, Glasgow G12 8QQ, U.K.
| | - Lynne H. Thomas
- Department
of Chemistry, University of Bath, Claverton Down, Bath BA2 7AY, U.K.
| | - Chick C. Wilson
- Department
of Chemistry, University of Bath, Claverton Down, Bath BA2 7AY, U.K.
| | - Louis J. Farrugia
- WESTChem
School of Chemistry, University of Glasgow, Glasgow G12 8QQ, U.K.
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41
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Wijaya Hermanto M, Phua A, Shan Chow P, Tan RB. Improved C-control of crystallization with reduced calibration effort via conductometry. Chem Eng Sci 2013. [DOI: 10.1016/j.ces.2013.04.015] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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42
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Adlington NK, Black SN, Adshead DL. How To Use the Lasentec FBRM Probe on Manufacturing Scale. Org Process Res Dev 2013. [DOI: 10.1021/op300326b] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Affiliation(s)
- Neil K. Adlington
- Chemical Sciences,
Pharmaceutical Development, AstraZeneca, Silk Road Business Park, Charter Way, Macclesfield SK10 2NA, United
Kingdom
| | - Simon N. Black
- Physical
Sciences,
Pharmaceutical Development, AstraZeneca, Silk Road Business Park, Charter Way, Macclesfield SK10 2NA, United
Kingdom
| | - David L. Adshead
- Chemical Sciences,
Pharmaceutical Development, AstraZeneca, Silk Road Business Park, Charter Way, Macclesfield SK10 2NA, United
Kingdom
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43
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Aamir E, Rielly CD, Nagy ZK. Experimental Evaluation of the Targeted Direct Design of Temperature Trajectories for Growth-Dominated Crystallization Processes Using an Analytical Crystal Size Distribution Estimator. Ind Eng Chem Res 2012. [DOI: 10.1021/ie301610z] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- E. Aamir
- Loughborough University, Loughborough, Leicestershire, LE11 3TU,
United Kingdom
| | - C. D. Rielly
- Loughborough University, Loughborough, Leicestershire, LE11 3TU,
United Kingdom
| | - Z. K. Nagy
- Loughborough University, Loughborough, Leicestershire, LE11 3TU,
United Kingdom
- School of
Chemical Engineering, Purdue University, West Lafayette, Indiana 47907-2100,
United States
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44
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Vay K, Frieß W, Scheler S. Understanding reflection behavior as a key for interpreting complex signals in FBRM monitoring of microparticle preparation processes. Int J Pharm 2012; 437:1-10. [PMID: 22884839 DOI: 10.1016/j.ijpharm.2012.07.072] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/24/2012] [Accepted: 07/30/2012] [Indexed: 10/28/2022]
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45
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Hermanto MW, Chow PS, Tan RBH. Operating Strategy to Produce Consistent CSD in Combined Antisolvent-Cooling Crystallization Using FBRM. Ind Eng Chem Res 2012. [DOI: 10.1021/ie301626c] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Martin Wijaya Hermanto
- Institute of Chemical and Engineering Sciences, 1 Pesek Road, Jurong Island,
Singapore 627833
| | - Pui Shan Chow
- Institute of Chemical and Engineering Sciences, 1 Pesek Road, Jurong Island,
Singapore 627833
| | - Reginald B. H. Tan
- Institute of Chemical and Engineering Sciences, 1 Pesek Road, Jurong Island,
Singapore 627833
- Department
of Chemical and Biomolecular
Engineering, National University of Singapore, 10 Kent Ridge Crescent, Singapore 119260
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46
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Pataki H, Csontos I, Nagy ZK, Vajna B, Molnar M, Katona L, Marosi G. Implementation of Raman Signal Feedback to Perform Controlled Crystallization of Carvedilol. Org Process Res Dev 2012. [DOI: 10.1021/op300062t] [Citation(s) in RCA: 40] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Hajnalka Pataki
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, H-1111 Budapest,
Hungary
- Department
of Control Engineering and Information Technology, Budapest University of Technology and Economics, H-1111
Budapest, Hungary
| | - Istvan Csontos
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, H-1111 Budapest,
Hungary
- Department
of Control Engineering and Information Technology, Budapest University of Technology and Economics, H-1111
Budapest, Hungary
| | - Zsombor K. Nagy
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, H-1111 Budapest,
Hungary
- Department
of Control Engineering and Information Technology, Budapest University of Technology and Economics, H-1111
Budapest, Hungary
| | - Balazs Vajna
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, H-1111 Budapest,
Hungary
- Department
of Control Engineering and Information Technology, Budapest University of Technology and Economics, H-1111
Budapest, Hungary
| | - Milan Molnar
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, H-1111 Budapest,
Hungary
- Department
of Control Engineering and Information Technology, Budapest University of Technology and Economics, H-1111
Budapest, Hungary
| | - Laszlo Katona
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, H-1111 Budapest,
Hungary
- Department
of Control Engineering and Information Technology, Budapest University of Technology and Economics, H-1111
Budapest, Hungary
| | - Gyorgy Marosi
- Department
of Organic Chemistry and Technology, Budapest University of Technology and Economics, H-1111 Budapest,
Hungary
- Department
of Control Engineering and Information Technology, Budapest University of Technology and Economics, H-1111
Budapest, Hungary
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47
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Abstract
The academic literature on and industrial practice of control of solution crystallization processes have seen major advances in the past 15 years that have been enabled by progress in in-situ real-time sensor technologies and driven primarily by needs in the pharmaceutical industry for improved and more consistent quality of drug crystals. These advances include the accurate measurement of solution concentrations and crystal characteristics as well as the first-principles modeling and robust model-based and model-free feedback control of crystal size and polymorphic identity. Research opportunities are described in model-free controller design, new crystallizer designs with enhanced control of crystal size distribution, strategies for the robust control of crystal shape, and interconnected crystallization systems for multicomponent crystallization.
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Affiliation(s)
- Zoltan K. Nagy
- Department of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, United Kingdom
| | - Richard D. Braatz
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139
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48
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Seki H, Furuya N, Hoshino S. Evaluation of controlled cooling for seeded batch crystallization incorporating dissolution. Chem Eng Sci 2012. [DOI: 10.1016/j.ces.2012.01.057] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/14/2022]
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49
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Saleemi AN, Steele G, Pedge NI, Freeman A, Nagy ZK. Enhancing crystalline properties of a cardiovascular active pharmaceutical ingredient using a process analytical technology based crystallization feedback control strategy. Int J Pharm 2012; 430:56-64. [DOI: 10.1016/j.ijpharm.2012.03.029] [Citation(s) in RCA: 49] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/27/2012] [Revised: 03/16/2012] [Accepted: 03/17/2012] [Indexed: 11/25/2022]
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50
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Saleemi A, Rielly C, Nagy Z. Monitoring of the combined cooling and antisolvent crystallisation of mixtures of aminobenzoic acid isomers using ATR-UV/vis spectroscopy and FBRM. Chem Eng Sci 2012. [DOI: 10.1016/j.ces.2012.02.005] [Citation(s) in RCA: 36] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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