Ordering simulation of high thermal conductivity epoxy resins

Higher-Order Structural Analysis of a Transparent and Flexible High Thermal Conductive Liquid Crystalline Elastomer Sheet and Its Composite

Transparency, flexibility, and high thermal conductivity are trade-offs. Specifically, we have investigated a cross-linked acrylic liquid crystal elastomer (LCE) that exhibits both transparency and flexibility while maintaining a high level of thermal conductivity. The transparent monodomain LCE sheet was achieved through a process of stretching an initially opaque polydomain sheet to 80% elongation and subsequently subjecting it to photocuring. The thermal conductivity in the stretching direction (x) of the monodomain LCE sheet was found to be 1.8 times higher than that of the prestretched polydomain sheet, consistent with findings from previous studies. However, in the orthogonal direction (y) to the stretching (x) direction, the thermal conductivity exhibited an even higher value, being 1.7 times greater than in the x-direction, with a value of 3.0 W/(m·K). This unique observation prompted us to conduct further investigation through higher-order structural analysis of these LCE sheets using 2D wide-angle X-ray scattering (WAXS) analysis. In the transparent sheet, the LCE molecules were aligned in the sheet in the stretching x-direction (monodomain structure) for the out-of-plane direction. However, in the in-plane x-direction, the molecular plane spacing exhibited random orientation at a period of 0.45 nm. In contrast, within the y-direction of the inner layer, the molecular plane spacing exhibited a uniaxial horizontal orientation at the same period length as in the x-direction. The heat energy entering into the y-direction once spreads to the x-direction, but it was considered that the reason for the higher thermal conductivity to the y-direction would be forming covalent bonds that function as new heat transmission paths, in the direction intersecting to the x-direction during photocuring. Therefore, we concluded that the synergistic effect of the high level of the ordered inner structure and covalent bonding structure due to cross-linking in the y-direction contributes to its higher thermal conductivity compared to that in the x-direction, which exhibits a random in-plane structure. Additionally, we have fabricated an LCE composite sheet filled with 75 vol % of alumina particles using a polydomain-type LCE as the base material. The composite sheet exhibits remarkable thermal conductivity in the thickness direction, measuring at 9.8 W/(m·K), while maintaining a flexibility characterized by an elastic modulus of 70 MPa. This thermal conductivity surpasses that of a nonmesogenic acrylic composite sheet with identical alumina particle filling, which measured at 3.9 W/(m·K), more than twice as much. The presence of the mesogen skeleton has been demonstrated to enhance heat transfer, even within soft composites, by facilitating the formation of an ordered structure.

Forming a Homeotropic SmA Structure of Liquid Crystalline Epoxy Resin on an Amine-Modified Surface

The molecular orientation of a liquid crystalline (LC) epoxy resin (LCER) on silane coupling surfaces of amorphous soda-lime-silica glass substrates was investigated. The LC epoxy monomer on the silane coupling surfaces of the substrates was revealed to form a smectic A (SmA) phase with planar alignments because of the relatively low surface free energy. An LCER with a curing agent, however, formed a homeotropically aligned SmA structure by curing on a substrate surface modified using a silane coupling agent with amino groups. This formation of homeotropic alignment was considered due to the attribution of the reaction between the amino group on the surface of the substrate and the epoxy group of the LCER. The homeotropic alignment had a relatively high orientation parameter of 0.95. Therefore, it is expected to possess high thermal conductivity and be applied as high-thermal-conductivity adhesives or packaging materials for electrical and electronic devices.

Aligned structures of mesogenic motifs in epoxy resin and their thermal conductivities

The epoxy-based crosslinked polymer with the mesogenic group has been studied as a candidate resin material with high thermal conductivity due to the ordered structure of the mesogenic groups. In this study, we conducted all atomic molecular dynamics simulations with iterative crosslinking procedures on various epoxy resins with mesogenic motifs to investigate the effect of molecular alignment on thermal conductivity. The stacked structure of aromatic groups in the crosslinked polymer was analyzed based on the angle-dependent radial distribution function (ARDF), where the resins were categorized into three groups depending on their monomer shapes. The thermal conductivities of resins were higher than those of conventional polymers due to the alignment of aromatic groups, but no distinct correlation with the ARDF was found. Therefore, we conducted a further study about two structural factors that affect the alignment and the TC by comparing the resins within the same groups: the monomer with an alkyl spacer and functional groups in hardeners. The alkyl chains introduced in the epoxy monomers induced more stable stacking of aromatic groups, but thermal conductivity was lowered as they inhibited phonon transfer on the microscopic scale. In the other case, the functional groups in the hardener lowered the TC when the polar interaction with other polar groups in the monomer was strong enough to compete with the pi-pi interaction. These results represent how various chemical motifs in mesogenic groups affect their alignment on the atomistic scale, and also how they have effects on the TC consequently.

Molecular Dynamics Study on the Thermal Aspects of the Effect of Water Molecules at the Adhesive Interface on an Adhesive Structure

The presence of adsorbed water on hydrophilic solid surfaces should be taken into account, especially in humid environments. It significantly reduces the adhesive strength between the epoxy resin and the adherend surface. Here, the adhesion structure of interfacial water sandwiched between bisphenol A epoxy resin and a hydroxylated silica (001) surface is investigated with microsecond molecular dynamics simulations. Specifically, interfacial water layers with initial thicknesses of 7.5, 10, and 20 Å are modeled. The density curves of water and the diglycidyl ether of bisphenol A show that at room temperature, the surface of the silica with hydroxyl groups is completely covered with a thick layer of water. For water layers thinner than 10 Å, the density of epoxy resin on the silica surface increases when the system is heated and does not return to the original density when the system is cooled. Furthermore, calculation of the interaction energy revealed that the exclusion of water from the hydroxylated surface by epoxy resin during heating can contribute to the increase in the adhesive interaction between the epoxy resin and the silica surface with hydroxyl groups.

Design of peptides with strong binding affinity to poly(methyl methacrylate) resin by use of molecular simulation-based materials informatics

Peptides with strong binding affinities for poly(methyl methacrylate) (PMMA) resin were designed by use of materials informatics technology based on molecular dynamics simulation for the purpose of covering the resin surface with adhesive peptides, which were expected to result in eco-friendly and biocompatible biomaterials. From the results of binding affinity obtained with this molecular simulation, it was confirmed that experimental values could be predicted with errors <10%. By analyzing the simulation data with the response-surface method, we found that three peptides (RWWRPWW, EWWRPWR, and RWWRPWR), which consist of arginine (R), tryptophan (W), and proline (P), have strong binding affinity to the PMMA resin. These amino acids were effective because arginine and tryptophan have strong binding affinities for methoxycarbonyl groups and methyl groups, which are the main constituents of the PMMA resin, and proline stabilizes the flat zigzag structures of the peptides in water. The strong binding affinities of the three peptides were confirmed by experiments (surface plasmon resonance methods).

Homeotropically Aligned Monodomain-like Smectic-A Structure in Liquid Crystalline Epoxy Films: Analysis of the Local Ordering Structure by Microbeam Small-Angle X-ray Scattering

For the development of functional thin films with high thermal conductivity, the local ordering structure of a cured liquid crystalline epoxy resin (LCER) droplet was investigated by using synchrotron radiation microbeam small-angle X-ray scattering. The cured LCER in the vicinity of a substrate with low surface free energy was revealed to form a polydomain smectic-A (SmA) structure in which the normal direction of the layers was random in each domain, although the alignment was planar near the air interface. On the other hand, the cured LCER on a substrate with high surface free energy formed a homeotropically aligned SmA structure in the region within 21 μm from the surface of the substrate. Therefore, a 20 μm thick LCER film was fabricated and found to form a homeotropically aligned monodomain-like SmA structure throughout the whole film with a high thermal conductivity (0.81-5.8 W m^-1 K^-1). This film with a high thermal conductivity is expected to be applicable for adhesion and precoating materials for electrical and electronic devices.

Molecular Dynamics Simulation and Experimental Studies on the Thermomechanical Properties of Epoxy Resin with Different Anhydride Curing Agents

An investigation of the relationship between the microstructure parameters and thermomechanical properties of epoxy resin can provide a scientific basis for the optimization of epoxy systems. In this paper, the thermomechanical properties of diglycidyl ether of bisphenol A (DGEBA)/methyl tetrahydrophthalic anhydride (MTHPA) and DGEBA/nadic anhydride (NA) were calculated and tested by the method of molecular dynamics (MD) simulation combined with experimental verification. The effects of anhydride curing agents on the thermomechanical properties of epoxy resin were investigated. The results of the simulation and experiment showed that the thermomechanical parameters (glass transition temperature (T_g) and Young’s modulus) of the DGEBA/NA system were higher than those of the DGEBA/MTHPA system. The simulation results had a good agreement with the experimental data, which verified the accuracy of the crosslinking model of epoxy resin cured with anhydride curing agents. The microstructure parameters of the anhydride-epoxy system were analyzed by MD simulation, including bond-length distribution, synergy rotational energy barrier, cohesive energy density (CED) and fraction free volume (FFV). The results indicated that the bond-length distribution of the MTHPA and NA was the same except for C–C bonds. Compared with the DGEBA/MTHPA system, the DGEBA/NA system had a higher synergy rotational energy barrier and CED, and lower FFV. It can be seen that the slight change of curing agent structure has a significant effect on the synergy rotational energy barrier, CED and FFV, thus affecting the T_g and modulus of the system.

Highly Oriented Liquid Crystalline Epoxy Film: Robust High Thermal-Conductive Ability

The molecular orientation effect of a liquid crystalline (LC) epoxy resin (LCER) on thermal conductivity was investigated, with the thermal conductivity depending on the surface free energy of amorphous soda-lime-silica glass substrate surfaces modified using physical surface treatments. The LC epoxy monomer was revealed to form a smectic A (SmA) phase with homeotropic alignments on the surfaces of substrates that possess high surface free energies of 71.3 and 72.7 mN m^-1, but forming a planar alignment on the surface of a substrate that possesses a relatively low surface free energy of 46.3 mN m^-1. The optical microscopy observations and the X-ray analyses revealed that the LC epoxy monomer also induced a homeotropically aligned SmA structure due to cross-linking with a curing agent on the high-free-energy surface. The orientational order parameter of the resulting homeotropic SmA structure was calculated from the grazing incidence small-angle X-ray scattering patterns to be 0.73-0.75. The thermal conductivity of the cross-linked LCER forming a homeotropically aligned SmA structure was also estimated to be 2.0 and 5.8 W m^-1 K^-1 for the average and maximum in the direction of the Sm layer normal. The value of the thermal conductivity was remarkable among the thermosetting polymers and ceramic glass, and the LCER could be applied for high-thermal-conductive adhesives and packaging materials in electrical and electronic devices.