Fabrication of a poly(vinyl alcohol) monolith via thermally impacted non-solvent-induced phase separation

Additive Manufacturing of Poly(phenylene Sulfide) Aerogels via Simultaneous Material Extrusion and Thermally Induced Phase Separation

Additive manufacturing (AM) of aerogels increases the achievable geometric complexity, and affords fabrication of hierarchically porous structures. In this work, a custom heated material extrusion (MEX) device prints aerogels of poly(phenylene sulfide) (PPS), an engineering thermoplastic, via in situ thermally induced phase separation (TIPS). First, pre-prepared solid gel inks are dissolved at high temperatures in the heated extruder barrel to form a homogeneous polymer solution. Solutions are then extruded onto a room-temperature substrate, where printed roads maintain their bead shape and rapidly solidify via TIPS, thus enabling layer-wise MEX AM. Printed gels are converted to aerogels via postprocessing solvent exchange and freeze-drying. This work explores the effect of ink composition on printed aerogel morphology and thermomechanical properties. Scanning electron microscopy micrographs reveal complex hierarchical microstructures that are compositionally dependent. Printed aerogels demonstrate tailorable porosities (50.0-74.8%) and densities (0.345-0.684 g cm-3), which align well with cast aerogel analogs. Differential scanning calorimetry thermograms indicate printed aerogels are highly crystalline (≈43%), suggesting that printing does not inhibit the solidification process occurring during TIPS (polymer crystallization). Uniaxial compression testing reveals that compositionally dependent microstructure governs aerogel mechanical behavior, with compressive moduli ranging from 33.0 to 106.5 MPa.

Application of cellulose to chromatographic media: Cellulose dissolution, and media fabrication and derivatization

As the cornerstone of chromatographic technology, the development of high-performance chromatographic media is a crucial means to enhance the purification efficiency of biological macromolecules. Cellulose is a popular biological separation medium due to its abundant hydroxyl group on the surface, easy modification and, weak non-specific adsorption. In this paper, the development of cellulosic solvent systems, typical preparation methods of cellulosic chromatographic media, and the enhancement of chromatographic properties of cellulosic chromatographic media by polymeric ligand grafting strategies and their mechanism of action are reviewed. Ultimately, based on the current research status, a promising outlook for the preparation of high-performance cellulose-based chromatographic media was presented.

Removal of phosphate at low concentration from water by porous PVA/Al2O3 composites

The porous polyvinyl alcohol (PVA)/Al₂O₃ composite by supporting activated alumina on the cross-linked network of PVA has been successfully prepared and its property for the removal of phosphate in aqueous solution was also evaluated. The structure of the PVA/Al₂O₃ was examined by scanning electron microscopy. It showed that the activated alumina particles with an average size of 1 μm were evenly dispersed and fixed in the cross-linked network structure of PVA. The effects of adsorption time, solution temperature, pH, initial concentration of phosphate, Al₂O₃ loading rate, dosage and coexisting ions on the phosphate removal were further studied. The results showed that the highest removal phosphate efficiency of 95% can be obtained with the Al₂O₃ loading rate of PVA/Al₂O₃ being 60 wt.% at pH of 4 at 30 °C. The maximum adsorption capacities of PO43- by PVA/Al₂O₃ suggested by the Langmuir isothermal model was 10.12 mg/g. The adsorption process of phosphate can be fit well with a pseudo-second-order model (R² = 0.9900). The PVA/Al₂O₃ composite exhibited a high selective adsorption of phosphate in the presence of commonly coexisting anions except the obvious effect of CO32- in water. Meanwhile, the PVA/Al₂O₃ composite can be easily separated and recovered due to the granulation of adsorbent. PVA/Al₂O₃ composite also shows the excellent properties of regeneration and recycling use with the removal efficiency of phosphate was 88.93%, 88.38% and 94.34% after three cycles, respectively. It can be proposed that the PVA/Al₂O₃ composite is a promising recyclable adsorbent for removing phosphate at low concentration from aqueous solution.

Porous polymeric membranes: fabrication techniques and biomedical applications

Porous polymeric membranes have shown great potential in biological and biomedical applications such as tissue engineering, bioseparation, and biosensing, due to their structural flexibility, versatile surface chemistry, and biocompatibility. This review outlines the advantages and limitations of the fabrication techniques commonly used to produce porous polymeric membranes, with especial focus on those featuring nano/submicron scale pores, which include track etching, nanoimprinting, block-copolymer self-assembly, and electrospinning. Recent advances in membrane technology have been key to facilitate precise control of pore size, shape, density and surface properties. The review provides a critical overview of the main biological and biomedical applications of these porous polymeric membranes, especially focusing on drug delivery, tissue engineering, biosensing, and bioseparation. The effect of the membrane material and pore morphology on the role of the membranes for each specific application as well as the specific fabrication challenges, and future prospects of these membranes are thoroughly discussed.

An ideal enzyme immobilization carrier: a hierarchically porous cellulose monolith fabricated by phase separation method

Cellulose monolith with a hierarchically porous morphology was utilized as a novel solid support for enzyme immobilization. After a series of modifications, succinimidyl carbonate (SC)-activated cellulose monolith (SCCL monolith) was obtained and it was employed to immobilize a model enzyme (horseradish peroxidase, HRP) through covalent bonding. The HRP immobilization capacity on SCCL monolith was calculated as 21.0 mg/g. The thermal stability measurement illustrated that the immobilized HRP exhibited a largely improved thermal resistance compared to its free counterpart. The reusability of the immobilized HRP was investigated, and it could be reused at least 10 cycles without significant activity loss. Therefore, cellulose monolith is found to be an ideal solid support for enzyme immobilization.

Superhydrophobic and superoleophilic porous reduced graphene oxide/polycarbonate monoliths for high-efficiency oil/water separation

Superhydrophobic and superoleophilic porous reduced graphene oxide/polycarbonate (RGO/PC) monoliths with novel micro-nanoscale binary structure were first fabricated by thermally impacted nonsolvent induced phase separation (TINIPS) method. Owing to the unique pore structure, the porous monoliths possessed high specific surface area (137.19m²/g) and porosity (91.3%). The superhydrophobic RGO/PC monoliths exhibited excellent capability to selectively adsorb a wide range of oils and organic solvents from water. Furthermore, the monoliths could keep a stable repellency against corrosive mediums (e.g., acidic and alkali solutions). Based on these superior properties, porous RGO/PC monoliths will be a promising candidate for high-efficiency oil/water separation to deal with water pollution.

A cellulose acetate/Amygdalus pedunculata shell-derived activated carbon composite monolith for phenol adsorption

Amygdalus pedunculata is expected to be a good candidate plant for desert reclamation (“greening”) since it has notable tolerance to cold and drought and can grow in a wide range of areas with different soil types and moisture contents. In this study, we have developed a single-step method to fabricate a cellulose acetate (CA)/A. pedunculata shell (APS)-derived activated carbon (AC) composite monolith by thermally induced phase separation (TIPS) for removal of toxic phenol from aqueous solution. The composite monolith was easily fabricated by TIPS of a CA solution in the presence of the dispersed AC, in which AC was well loaded onto the monolithic skeleton of CA. The as-obtained monolith showed a maximum adsorption capacity of 45 mg g⁻¹ at the initial phenol concentration of 0.8 mg mL⁻¹. The present composite can be prepared with an arbitrary shape by a facile method from cheap materials, and is more convenient to recycle than powder adsorbents. Therefore, the present CA/APS-derived AC composite monolith has great potential as a promising adsorbent of low cost with convenient separation for toxic phenol-containing wastewater.

In this study, we have developed a single-step method to fabricate a cellulose acetate (CA)/APS-derived activated carbon (AC) composite monolith by thermally induced phase separation (TIPS) for removal of toxic phenol from aqueous solution.

One-Pot Route towards Active TiO₂ Doped Hierarchically Porous Cellulose: Highly Efficient Photocatalysts for Methylene Blue Degradation

In this study, novel photocatalyst monolith materials were successfully fabricated by a non-solvent induced phase separation (NIPS) technique. By adding a certain amount of ethyl acetate (as non-solvent) into a cellulose/LiCl/N,N-dimethylacetamide (DMAc) solution, and successively adding titanium dioxide (TiO₂) nanoparticles (NPs), cellulose/TiO₂ composite monoliths with hierarchically porous structures were easily formed. The obtained composite monoliths possessed mesopores, and two kinds of macropores. Scanning Electron Microscope (SEM), Energy Dispersive Spectroscopy (EDS), Fourier Transform Infrared Spectroscopy (FT-IR), X-ray Diffraction (XRD), Brunauer-Emmett-Teller (BET), and Ultraviolet-visible Spectroscopy (UV-Vis) measurements were adopted to characterize the cellulose/TiO₂ composite monolith. The cellulose/TiO₂ composite monoliths showed high efficiency of photocatalytic activity in the decomposition of methylene blue dye, which was decomposed up to 99% within 60 min under UV light. Moreover, the composite monoliths could retain 90% of the photodegradation efficiency after 10 cycles. The novel NIPS technique has great potential for fabricating recyclable photocatalysts with highly efficiency.

Development and characteristics of polymer monoliths for advanced LC bioscreening applications: A review

Biomedical research advances over the past two decades in bioseparation science and engineering have led to the development of new adsorbent systems called monoliths, mostly as stationary supports for liquid chromatography (LC) applications. They are acknowledged to offer better mass transfer hydrodynamics than their particulate counterparts. Also, their architectural and morphological traits can be tailored in situ to meet the hydrodynamic size of molecules which include proteins, pDNA, cells and viral targets. This has enabled their development for a plethora of enhanced bioscreening applications including biosensing, biomolecular purification, concentration and separation, achieved through the introduction of specific functional moieties or ligands (such as triethylamine, N,N-dimethyl-N-dodecylamine, antibodies, enzymes and aptamers) into the molecular architecture of monoliths. Notwithstanding, the application of monoliths presents major material and bioprocess challenges. The relationship between in-process polymerisation characteristics and the physicochemical properties of monolith is critical to optimise chromatographic performance. There is also a need to develop theoretical models for non-invasive analyses and predictions. This review article therefore discusses in-process analytical conditions, functionalisation chemistries and ligands relevant to establish the characteristics of monoliths in order to facilitate a wide range of enhanced bioscreening applications. It gives emphasis to the development of functional polymethacrylate monoliths for microfluidic and preparative scale bio-applications.

Preparation of poly(γ-glutamic acid)/hydroxyapatite monolith via biomineralization for bone tissue engineering

A hybrid monolith of poly(γ-glutamic acid) and hydroxyapatite (PGA/HAp monolith) was prepared via biomineralization and used as a macroporous cell scaffold in bone tissue engineering. The PGA monolith having a bimodal pore size distribution was used as a substrate to induce biomineralization. The PGA/HAp monolith was obtained by immersing the PGA monolith in simulated body fluid. Pretreatment with CaCl2 enhanced the apatite-forming ability of the PGA monolith. Murine osteoblastic MC3T3-E1 cells efficiently attached and proliferated on the PGA/HAp monolith. MTT assay showed that both the PGA and PGA/HAp monolith did not have apparent cytotoxicity. Moreover, the PGA and PGA/HAp monoliths adsorbed bone morphogenetic protein-2 (BMP-2) by electrostatic interaction which was slowly released in the medium during cell culture. The PGA/HAp monolith enhanced BMP-2 induced alkaline phosphatase activity compared to the PGA monolith and a polystyrene culture plate. Thus, these PGA/HAp monoliths may have potential in bone tissue engineering.