Deformation mechanics of non-planar topologically interlocked assemblies with structural hierarchy and varying geometry

Experimental Analysis of the Relationship between Textile Structure, Tensile Strength and Comfort in 3D Printed Structured Fabrics

In this article, an experimental investigation was conducted to study the effects of 3D printed structured fabrics on the tensile strength of two additive manufacturing technologies: (i) fused deposition modeling (FDM); and (ii) stereolithography (SLA). Three types of structured fabrics were designed in a linked fabric structure, which resembled the main characteristics of a conventional textile. Through computer-aided design (CAD), the textile structures were sketched, which, in a STL format, were transferred to 3D printing software, and consequently, they were printed. The specimens were subjected to tensile tests to analyse the behaviour of the linked structures under tensile loads. The results obtained indicated that the elements structured in a linked fabric pattern showed a statistically significant effect between the design of the 3D printed structured fabric and its tensile strength. Some important properties in textiles, fabric areal density, fineness (tex) and fabric flexibility were also analysed. This study opens an important field of research on the mechanical resistance of textile structures manufactured by 3D printing, oriented for applications in wearables that have a promising future in the fields of medicine, aerospace, sports, fashion, etc.

Manipulating Edge Current in Hexagonal Boron Nitride via Doping and Friction

We map spatially correlated electrical current on the stacking boundaries of pristine and doped hexagonal boron nitride (hBN) to distinguish from its insulating bulk via conductive atomic force microscopy (CAFM). While the pristine edges of hBN show an insulating nature, the O-doped edges reveal a current 2 orders of higher even for bulk layers where the direct transmission through tunnel barrier is implausible. Instead, the nonlinear current-voltage characteristics (I-V) at the edges of O-doped hBN can be explained by trap-assisted lowering of the tunnel barrier by adopting a Poole-Frenkel (PF) model. However, in the stacked heterostructure with multilayer graphene (MLG) on top, the buried edge of pristine hBN shows a signature of electron conduction in the scanning mode which contradicts the first-principle calculation of spatial distribution of local density of states (LDOS) data. Enhancement of friction between the Pt-tip and MLG at the step-edge of the heterostructure while scanning in the contact mode has prompted us to construct a phenomenological model where the localization of opposite surface charges on two conducting plates (MLG and Si substrate) containing a dielectric film (hBN) with negatively charged defects creates an internal electric field opposite to the external electric field due to the applied voltage bias in the CAFM setup. An equivalent circuit with a parallel resistor network based on a vertical conducting channel through the MLG/hBN edge and an in-plane surface carrier transport through MLG can successfully analyze the current maps on pristine/doped hBN and the related heterostructures. These results yield fundamental insight into the emerging field of insulatronics in which defect-induced electron transport along the edge can be manipulated in an 1D-2D synergized insulator.

Properties and role of interfaces in multimaterial 3D printed composites

In polyjet printing photopolymer droplets are deposited on a build tray, leveled off by a roller and cured by UV light. This technique is attractive to fabricate heterogeneous architectures combining compliant and stiff constituents. Considering the layer-by-layer nature, interfaces between different photopolymers can be formed either before or after UV curing. We analyzed the properties of interfaces in 3D printed composites combining experiments with computer simulations. To investigate photopolymer blending, we characterized the mechanical properties of the so-called digital materials, obtained by mixing compliant and stiff voxels according to different volume fractions. We then used nanoindentation to measure the spatial variation in mechanical properties across bimaterial interfaces at the micrometer level. Finally, to characterize the impact of finite-size interfaces, we fabricated and tested composites having compliant and stiff layers alternating along different directions. We found that interfaces formed by deposition after curing were sharp whereas those formed before curing showed blending of the two materials over a length scale bigger than individual droplet size. We found structural and functional differences of the layered composites depending on the printing orientation and corresponding interface characteristics, which influenced deformation mechanisms. With the wide dissemination of 3D printing techniques, our results should be considered in the development of architectured materials with tailored interfaces between building blocks.

Tensile behavior of bio-inspired hierarchical suture joint with uniform fractal interlocking design

Hierarchical interlocking leads to optimal mechanical properties for sutures in nature. Inspired by this, a design method for describing a hierarchal triangular suture joint based on Koch fractal interlocking is developed. The effect of geometrical interlocking was examined by the analysis of the load transmission between joined parts. Samples of hierarchal suture joints were fabricated by using a high-resolution 3D printer and tensile tests were conducted to examine the mechanical behavior of these joints. The surface displacement and strain fields were obtained using the Digital Image Correlation (DIC) technology where the images were taken by a high-resolution microscope camera. Finite element models of the hierarchal suture joints were generated to simulate the tensile responses and to predict the stress distributions and failure modes. The numerical results show good agreement with the experimental data. The results of this study show that the second order suture joint with a sinusoidal center line exhibits not only high strength but also high ductility. Moreover, by increasing the hierarchical order from two to three, the stiffness and strength do not improve while the fracture toughness actually decreases, suggesting that increasing the fractal complexity does not always lead to the improvement of the structure's load-carrying capacity, even with low iterations for the fractal complexity. The results obtained in this study can serve as a guideline to the engineering design of suture joints with fractal interlocks.

The Puzzle of the Walnut Shell: A Novel Cell Type with Interlocked Packing

The outer protective shells of nuts can have remarkable toughness and strength, which are typically achieved by a layered arrangement of sclerenchyma cells and fibers with a polygonal form. Here, the tissue structure of walnut shells is analyzed in depth, revealing that the shells consist of a single, never reported cell type: the polylobate sclereid cells. These irregularly lobed cells with concave and convex parts are on average interlocked with 14 neighboring cells. The result is an intricate arrangement that cannot be disassembled when conceived as a 3D puzzle. Mechanical testing reveals a significantly higher ultimate tensile strength of the interlocked walnut cell tissue compared to the sclerenchyma tissue of a pine seed coat lacking the lobed cell structure. The higher strength value of the walnut shell is explained by the observation that the crack cannot simply detach intact cells but has to cut through the lobes due to the interlocking. Understanding the identified nutshell structure and its development will inspire biomimetic material design and packaging concepts. Furthermore, these unique unit cells might be of special interest for utilizing nutshells in terms of food waste valorization, considering that walnuts are the most widespread tree nuts in the world.

Simultaneous improvements of strength and toughness in topologically interlocked ceramics

Topologically interlocked materials (TIMs) are an emerging class of architectured materials based on stiff building blocks of well-controlled geometries which can slide, rotate, or interlock collectively providing a wealth of tunable mechanisms, precise structural properties, and functionalities. TIMs are typically 10 times more impact resistant than their monolithic form, but this improvement usually comes at the expense of strength. Here we used 3D printing and replica casting to explore 15 designs of architectured ceramic panels based on platonic shapes and their truncated versions. We tested the panels in quasi-static and impact conditions with stereoimaging, image correlation, and 3D reconstruction to monitor the displacements and rotations of individual blocks. We report a design based on octahedral blocks which is not only tougher (50×) but also stronger (1.2×) than monolithic plates of the same material. This result suggests that there is no upper bound for strength and toughness in TIMs, unveiling their tremendous potential as structural and multifunctional materials. Based on our experiments, we propose a nondimensional "interlocking parameter" which could guide the exploration of future architectured systems.