Differences in Tribological Behaviors upon Switching Fixed and Moving Materials of Tribo-pairs including Metal and Polymer

Performance of new synthesized emulsifiers in ecofriendly metal cutting fluid formulations

This study aims to prepare mono and gemini nonionic emulsifiers differing in HLB to utilize in formulated metal cutting fluids. Also, the cationic gemini surfactant (GCS) was prepared and applied as a corrosion inhibitor and biocide in the formulations. FT-IR and NMR confirmed the chemical structure of the prepared compounds. Different oil package formulations were prepared by adding different trial concentrations of the additives (emulsifier, corrosion inhibitor, coupling agent, and biocide) to the eco-friendly vegetable oil (castor oil). Standard procedures were performed to assess the stability of the formulated base oil packages. Six Formulas demonstrated the greatest oil stability. Oil in water emulsions with varying formulated oil ratios (5-15 wt%) were prepared. A standard test was carried out to evaluate their performance as emulsion stability. It's been demonstrated that Formulas II and V produced stable emulsions. The wettability alteration of formulas II and V on different metal surfaces was evaluated. The droplet size of formulated castor oil in water was determined via DLS. Corrosion test and tribological properties were also performed. The findings of this study indicate that Formula V is a good choice as a renewable addition for enhancing a variety of performance characteristics of the water-based cutting fluid.

Surface wettability effect on aqueous lubrication: Van der Waals and hydration force competition induced adhesive friction

HYPOTHESIS

Wettability effect has long been a concern in various aqueous lubrication systems including biological and industrial applications. The wettability may affect lubrication performance by changing interfacial viscosity or hydration force. The key point to reveal the mechanism is to design an ideal experimental system to exclude other bulk factors other than surface wettability.

EXPERIMENTS

In this work, silicon surfaces with different treatments were used to study the single factor effect of wettability on aqueous lubrication. The normal and friction forces of these surfaces were quantified by atomic force microscopy (AFM) in water environment. The interfacial viscosity was evaluated according to the probe dynamic approaching process. Macroscale and microscale lubrication experiments of other materials were also conducted as verification and supplement.

FINDINGS

A semi-quantitative relationship between friction and wettability was revealed and attributed to the competition between the attractive van der Waals interactions and wettability-dependent repulsive hydration interaction, which determined the strength of the adhesive interaction and dominated the sliding energy dissipation. The contribution of viscous effect of water was considered to be relatively minor. The findings provide an in-depth understanding of aqueous lubrication and outline important guidelines for tuning adhesion and friction.