Instability-Induced Pattern Transformation in Soft Metamaterial with Hexagonal Networks for Tunable Wave Propagation

Direction-dependent bending resistance of 3D printed bio-inspired composites with asymmetric 3D articulated tiles

Inspired by the protective armors in nature, composites with asymmetric 3D articulated tiles attached to a soft layer are designed and fabricated via a multi-material 3D printer. The bending resistance of the new designs are characterized via three-point bending experiments. Bending rigidity, strength, and final deflection of the designs are quantified and compared when loaded in two different in-plane and two different out-of-plane directions. It is found that in general, the designs with articulated tiles show direction-dependent bending behaviors with significantly increased bending rigidity, strength, and deflection to final failure in certain loading directions, as is attributed to the asymmetric tile articulation (asymmetric about the mid-plane of tiles) and an interesting sliding-induced auxetic effect. Analytical, numerical, and experimental analyses are conducted to unveil the underlying mechanisms.

Morphologies of Surface Perforations and Parallel Cylinders Coexisting in Terraced Films of Block Copolymer/Homopolymer Blends with Oxygen Plasma Etching

This study has demonstrated how oxygen plasma etching carves surface structures for thin films of polystyrene-block-poly(methyl methacrylate)/homopolystyrene blends. By tuning the weight-fraction ratio, blend films form perforations and cylinders on the SiOx/Si substrate. Since perforations exist only on the free surface and substrate interface, short exposure to oxygen plasma to quickly etch the PMMA component produces distorted hexagonal arrays of nanodots on the free surface. The interior of the blend films forms polygrain micro-structures composed of parallel cylinders with an in-plane random orientation. Oxygen plasma etching imposed on the fractured surfaces results in five morphologies: (i) distorted hexagonal arrays of nanoholes, (ii) layer-by-layer stacks, (iii) zigzag-like arrays, (iv) intertwined rectangular arrays of nanodots and nanoholes, and (v) intertwined parallelogram arrays of nanodots and nanoholes. The morphologies suggest synergic effects of grain orientations, stresses, spatial confinement, local segregation of chains, and etching kinetics on the terraced films with oxygen plasma etching.

Multistable Metafluid based Energy Harvesting and Storage

The thermodynamic properties of fluids play a crucial role in many engineering applications, particularly in the context of energy. Fluids with multistable thermodynamic properties may offer new paths for harvesting and storing energy via transitions between equilibria states. Such artificial multistable fluids can be created using the approach employed in metamaterials, which controls macro-properties through micro-structure composition. In this work, the dynamics of such "metafluids" is examined for a configuration of calorically-perfect compressible gas contained within multistable elastic capsules flowing in a fluid-filled tube. The velocity-, pressure-, and temperature-fields of multistable compressible metafluids is studied by both analytically and experimentally, focusing on transitions between different equilibria. The dynamics of a single capsule is first examine, which may move or change equilibrium state, due to fluidic forces. The interaction and motion of multiple capsules within a fluid-filled tube is then studied. It shows that such a system can be used to harvest energy from external temperature variations in either time or space. Thus, fluidic multistability allows specific quanta of energy to be captured and stored indefinitely as well as transported as a fluid, via tubes, at standard atmospheric conditions without the need for thermal isolation.

The Emergence of Sequential Buckling in Reconfigurable Hexagonal Networks Embedded into Soft Matrix

The extreme and unconventional properties of mechanical metamaterials originate in their sophisticated internal architectures. Traditionally, the architecture of mechanical metamaterials is decided on in the design stage and cannot be altered after fabrication. However, the phenomenon of elastic instability, usually accompanied by a reconfiguration in periodic lattices, can be harnessed to alter their mechanical properties. Here, we study the behavior of mechanical metamaterials consisting of hexagonal networks embedded into a soft matrix. Using finite element analysis, we reveal that under specific conditions, such metamaterials can undergo sequential buckling at two different strain levels. While the first reconfiguration keeps the periodicity of the metamaterial intact, the secondary buckling is accompanied by the change in the global periodicity and formation of a new periodic unit cell. We reveal that the critical strains for the first and the second buckling depend on the metamaterial geometry and the ratio between elastic moduli. Moreover, we demonstrate that the buckling behavior can be further controlled by the placement of the rigid circular inclusions in the rotation centers of order 6. The observed sequential buckling in bulk metamaterials can provide additional routes to program their mechanical behavior and control the propagation of elastic waves.

Instability-Induced Pattern Formations in Soft Magnetoactive Composites

Elastic instabilities can trigger dramatic microstructure transformations giving rise to unusual behavior in soft matter. Motivated by this phenomenon, we study instability-induced pattern formations in soft magnetoactive elastomer (MAE) composites deforming in the presence of a magnetic field. We show that identical MAE composites with periodically distributed particles can switch to a variety of new patterns with different periodicity upon developments of instabilities. The newly formed patterns and postbuckling behavior of the MAEs are dictated by the magnitude of the applied magnetic field. We identify the particular levels of magnetic fields that give rise to strictly doubled or multiplied periodicity upon the onset of instabilities in the periodic particulate soft MAE. Thus, the predicted phenomenon can be potentially used for designing new reconfigurable soft materials with tunable material microstructures remotely controlled by a magnetic field.

Planar Mechanical Metamaterials with Embedded Permanent Magnets

The design space of mechanical metamaterials can be drastically enriched by the employment of non-mechanical interactions between unit cells. Here, the mechanical behavior of planar metamaterials consisting of rotating squares is controlled through the periodic embedment of modified elementary cells with attractive and repulsive configurations of the magnets. The proposed design of mechanical metamaterials produced by three-dimensional printing enables the efficient and quick reprogramming of their mechanical properties through the insertion of the magnets into various locations within the metamaterial. Experimental and numerical studies reveal that under equibiaxial compression various mechanical characteristics, such as buckling strain and post-buckling stiffness, can be finely tuned through the rational placement of the magnets. Moreover, this strategy is shown to be efficient in introducing bistability into the metamaterial with an initially single equilibrium state.

On the Influence of Inhomogeneous Interphase Layers on Instabilities in Hyperelastic Composites

Polymer-based three-dimensional (3D) printing—such as the UV-assisted layer-by-layer polymerization technique—enables fabrication of deformable microstructured materials with pre-designed properties. However, the properties of such materials require careful characterization. Thus, for example, in the polymerization process, a new interphase zone is formed at the boundary between two constituents. This article presents a study of the interphasial transition zone effect on the elastic instability phenomenon in hyperelastic layered composites. In this study, three different types of the shear modulus distribution through the thickness of the interphasial layer were considered. Numerical Bloch-Floquet analysis was employed, superimposed on finite deformations to detect the onset of instabilities and the associated critical wavelength. Significant changes in the buckling behavior of the composites were observed because of the existence of the interphasial inhomogeneous layers. Interphase properties influence the onset of instabilities and the buckling patterns. Numerical simulations showed that interlayer inhomogeneity may result in higher stability of composites with respect to classical layup constructions of identical shear stiffness. Moreover, we found that the critical wavelength of the buckling mode can be regulated by the inhomogeneous interphase properties. Finally, a qualitative illustration of the effect is presented for 3D-printed deformable composites with varying thickness of the stiff phase.