Low-Salt or Salt-Free Dyeing of Cotton Fibers with Reactive Dyes using Liposomes as Dyeing/Level-Dyeing Promotors

Magnetic raspberry-like CuCo nanoalloy-embedded carbon as an enhanced activator of Oxone to degrade azo contaminant: Cu-induced hollowed structure and boosted activities

Azo compounds, particularly azo dyes, are widely used but pose significant environmental risks due to their persistence and potential to form carcinogenic by-products. Advanced oxidation processes (AOPs) are effective in degrading these stubborn compounds, with Oxone activation being a particularly promising method. In this study, a unique nanohybrid material, raspberry-like CuCo alloy embedded carbon (RCCC), is facilely fabricated using CuCo-glycerate (Gly) as a template. With the incorporation of Cu into Co, RCCC is essentially different from its analogue derived from Co-Gly in the absence of Cu, affording a popcorn-like Co embedded on carbon (PCoC). RCCC exhibits a unique morphology, featuring a hollow spherical layer covered by nanoscale beads composed of CuCo alloy distributed over carbon. Therefore, RCCC significantly outperforms PCoC and Co3O4 for activating Oxone to degrade the toxic azo contaminant, Azorubin S (AS), in terms of efficiency and kinetics. Furthermore, RCCC remains highly effective in environments with high NaCl concentrations and can be efficiently reused across multiple cycles. Besides, RCCC also leads to the considerably lower Ea of AS degradation than the reported Ea values by other catalysts. More importantly, the contribution of incorporating Cu with Co as CuCo alloy in RCCC is also elucidated using the Density-Function-Theory (DFT) calculation and synergetic effect of Cu and Co in CuCo contributes to enhance Oxone activation, and boosts generation of SO4•-and •OH. The decomposition pathway of AS by RCCC + Oxone is also comprehensively investigated by studying the Fukui indices of AS and a series of its degradation by-products using the DFT calculation. In accordance to the toxicity assessment, RCCC + Oxone also considerably reduces acute and chronic toxicities to lower potential environmental impact. These results ensure that RCCC would be an advantageous catalyst for Oxone activation to degrade AS in water.

Dyeing of polyacrylonitrile knitted fabric using liposomes

In this study, it was aimed to analyze the effects of liposomes on the dyeing of polyacrylonitrile fabrics. For this purpose, firstly liposome synthesis was carried out, and then liposome production was confirmed by Fourier transform infrared spectroscopy analysis. Additionally, zeta potential measurements were carried out to see whether stable structures were formed. Then, a selected basic dye was encapsulated with a liposome and the possibilities of using these capsules as alternative to retarders in the dyeing of polyacrylonitrile fabrics were examined. According to results obtained, it can be said that the 1% solution of synthesized liposomes creates a more stable suspension with a polydispersity index of 0.472 and the average particle size of 165.2 nm. On the other hand, it has been revealed that if 1% liposome is used in dyeing, a kind of retarder effect can be achieved in the dyeing of polyacrylonitrile fabrics. Moreover, it can be said that the decrease in color efficiency, that is, the loss of yield, caused by the use of liposome at the end of dyeing is lower compared to the retarder. This is also a very important issue, because a good retarder is expected to slow down the dye uptake, but not reduce the dye intake too much at the end of the dyeing. Dyeing levelness (%) was found to be 96.1, 97.4, and 97.1 for dyeings without auxiliary, with 1% cationic retarder and with 1% liposome, respectively. Beyond this, no significant difference was observed in terms of fastness of dyeing.

Eco-friendly oxidation of a reactive textile dye by CaO2: effects of specific independent parameters

Textile wastewater containing dyes poses significant risks to the environment. Advanced oxidation processes (AOPs) effectively eliminate dyes by converting them into harmless substances. However, AOPs have drawbacks such as sludge formation, metal toxicity, and high cost. As an alternative to AOPs, calcium peroxide (CaO2) offers an eco-friendly and potent oxidant for dye removal. Unlike certain AOPs that generate sludge, CaO2 can be directly employed without resulting in sludge formation. This study examines the use of CaO2 for oxidizing Reactive Black 5 (RB5) in textile wastewater without any activator. Various independent factors-pH, CaO2 dosage, temperature, and certain anions-were investigated for their influence on the oxidation process. The effects of these factors on dye oxidation were analyzed using the Multiple Linear Regression Method (MLR). CaO2 dosage was determined to be the most influential parameter for RB5 oxidation, while the optimal pH for oxidation with CaO2 was found to be 10. The study determined that 0.5 g of CaO2 achieved approximately 99% efficiency in oxidizing 100 mg/L of RB5. Additionally, the study revealed that the oxidation process is endothermic, with an activation energy (Ea) and standard enthalpy (ΔH°) for RB5 oxidation by CaO2 determined as 31.135 kJ mol-1 and 110.4 kJ mol-1, respectively. The presence of anions decreased RB5 oxidation, with decreasing effectiveness observed in the order of PO43-, SO42-, HCO3-, Cl-, CO32-, and NO3-. Overall, this research highlights CaO2 as an effective, easy-to-use, eco-friendly, and cost-efficient method for removing RB5 from textile wastewater.

Sustainable and eco-friendly dyeing of traditional grass cloth with a reactive dye in palm oil medium

Traditional grass cloth has been used in China for a long time for the manufacturing of various household furnishing textiles and ladieswear. However, traditionally the grass cloth is dyed with reactive dyes in an aqueous medium, but the dyeing process is not sustainable because of high energy and water usage and the production of coloured effluent. In this work, the possibility of palm oil/water dual-phase dyeing of traditional grass cloth with a reactive dye, C.I. Reactive Blue 194 (Reactive Blue 194), was explored. The grass cloth soaked in an alkaline solution with 80-140% pick-up was dyed in a palm oil dyebath containing dye powder dispersed in a palm oil medium. The initial study confirmed that the pre-treatment of the fabric with an alkaline solution with 140% pick-up was beneficial for the uniform distribution of the dye in the fibres. The dyeing process parameters (e.g., fixation temperature, solution pH, and fixation time) for the grass cloth dyeing with the Reactive Blue 194 were optimised by using the Taguchi method. The pH of the alkali pre-treatment solution was found to be the most influential factor, as confirmed by the analysis of variance in terms of the percentage of contribution (94.41%), which was statistically significant (P < 0.05). The confirmation tests were carried out under optimal settings, and a higher K/S (24.06) was found compared with the initial condition (21.51). X-ray diffraction analysis indicated that the dyeing process did not affect the crystallinity of the grass cloth fibres. Furthermore, the recovery of palm oil from the spent dyebath was around 99%, and up to five times recycling and reuse of palm oil were studied for the dyeing of grass cloth. The colour strength of the grass cloths dyed in the palm oil recycled up to five times was similar to the cloth dyed in fresh palm oil. The results show that palm oil can be used as a dyeing medium for the sustainable dyeing of grass cloth with effluent reduction, which can be extended to the dyeing of other textile fibres.

Enhancement of Antimicrobial and Dyeing Properties of Cellulosic Fabrics via Chitosan Nanoparticles

The primary goal of this study is to prepare chitosan nanoparticles (CSNPs) by the ionic gelation method via the treatment of chitosan (0.2 wt.%) with tripolyphosphate (0.2 wt.%) ultrasonically for 45 min. FT-IR spectroscopy and TEM images were used to characterize and validate CSNP production. Cellulosic materials with different concentrations of CSNPs have better antibacterial and colouring characteristics. The treated cellulosic fabrics were analyzed by FT-IR spectroscopy, SEM, and thermogravimetric analysis. Colourimetric data measurements expressed in K/S values were used to evaluate the impact of CSNPs on the dyeing affinity of cellulosic materials. In addition, antibacterial activity against bacteria and fungi was tested on the treated cellulosic fabrics. According to the K/S values, cellulosic textiles treated with CSNPs (0.3 wt.%) had a better affinity for acid dyeing. These textiles also offer better antibacterial properties and are more resistant to washing, light, and rubbing. A cytotoxicity study found that CSNPs give cellulosic materials antibacterial and acid dyeing properties, which is good for the environment.

Sustainable dyeing of ramie fiber with ternary reactive dye mixtures in liquid ammonia

Liquid ammonia (LA) dyeing is a zero-effluent and sustainable dyeing technology investigated for textiles. In the present work, three bi-functional reactive dyes, Reactive Red 195 (R195), Reactive Yellow 145 (Y145), and Reactive Blue 194 (B194), were used to dye ramie fiber in liquid ammonia, and the dye exhaustion (%) and fixation (%) were compared with ramie fibers dyed with the same dyes in an aqueous dyeing method. Dyeing with a single reactive dye, a binary dye mixture, and a ternary dye mixture in liquid ammonia showed that all the dyes are highly compatible as they showed similar uptake. The total dye exhaustion percentage of dyeing with the ternary dye mixture was 22.6%. After dyeing, a cationic fixing agent (CFA)/decamethylcyclopentasiloxane (D5) micro-emulsion was applied and the dye fixation rate was 96.7% accompanied by high colorfastness to washing (Grade 4-5) and produced uniform shades. Finally, a color triangle of dyed ramie fibers was prepared to exhibit many colorful shades. This work demonstrates the viability of dyeing of textile fibers in liquid ammonia.

Effect of Textile Wastewater Secondary Effluent on UF Membrane Characteristics

The influence of textile wastewater (TWW) secondary effluent on ultrafiltration (UF) membrane characteristics was investigated. TWW treated with a membrane bioreactor was subjected to four commercial UF membranes (2, 3, 5, and 10 kDa). Both the pristine membranes and the membranes after TWW secondary effluent treatment were characterized. Surface roughness, microscopic analysis of the membrane surface and cross-section, zeta potential, contact angle, membrane composition, and membrane flux were compared. After treatment of secondary effluent, the zeta potential decreased for 5 and 10 kDa membranes, while the contact angle and surface roughness increased for all investigated membranes. In addition, a fouling layer formed on all membranes, and new interactions with pollutants and membranes were confirmed. Membranes with larger pores (5 and 10 kDa) showed a greater decrease in permeate flux during treatment. Detailed analysis showed variations in membrane characteristics after TWW secondary effluent treatment, indicating the stability of the membranes used.

Selective adsorption of anionic dye from wastewater using polyethyleneimine based macroporous sponge: Batch and continuous studies

Dyes are well known for their hazardous impacts on public health and the environment. Dye removal using monolithic adsorbents is an attractive approach for industrial applications and process design owing to their utilization in both static and dynamic adsorption experiments. In the present work, polyethyleneimine (PEI) based macroporous monolithic sponge (S₁₀₀) was engineered by ice-templating method and used as an adsorbent. Both batch and continuous operations for dye removal were studied. The effect of various parameters such as pH, adsorbent amount, flow rate, influent dye concentration, and adsorbent bed height on adsorption performance of S₁₀₀ was studied and modelled using Langmuir/Freundlich isotherms for static operations and Adam-Bohart/Thomas model in packed-bed column experiments. Under optimum conditions, the adsorbent showed a remarkably higher adsorption capacity towards CR (1666.67 mg/g), which is considerably higher than most PEI-based adsorbents. Amine groups in S₁₀₀ offered exceptional selectivity for anionic Congo red (CR) against cationic Methylene blue (MB) dye (separation factor of 208 and 87 in absence and presence of sodium chloride, respectively). It can be easily regenerated in alkaline medium without a significant loss in percent adsorption capacity and shows good thermal and mechanical stability. Notably, in column studies, a relatively smaller percentage of unused bed height (32.3%) was observed with higher dye uptake for 16 mg S₁₀₀ at flow rate 10 mL/h and inlet concentration 300 mg/L. Thus, the adsorbent displays an outstanding physiochemical characteristic, excellent selectivity for anionic dye, ease of regeneration and high adsorption performance in both batch and continuous studies.

Investigation on dyeing mechanism of modified cotton fiber

Cotton fabrics have been chemically modified with two cationic compounds. They were 3-chloro-2-hydroxypropyltrimethylammonium chloride and the copolymer of dimethyl diallyl ammonium chloride and allyl glycidyl ether, respectively. Under the conditions of no inorganic salt, two modified cotton fabrics were dyed with reactive dyes. The dyeing mechanism of two modified cotton fabrics was investigated in comparison with traditional dyeing of untreated cotton fabrics. It involved the adsorption type, adsorption thermodynamics, and adsorption kinetics between reactive dyes and modified cotton fabrics in the dyeing process. The color-fixing process of modified cotton fibers was also studied in detail. The results showed that there were obvious distinctions between the salt-free dyeing mechanism of modified cotton fabrics and traditional dyeing of untreated cotton fabrics. The adsorption isotherm model of the two modified cotton fabrics conformed to the Langmuir-model. The kinetic model of two modified cotton fabrics conformed to the pseudo-second-order kinetic model. The adsorption of modified cotton fabrics was an endothermic process. The adsorption of unmodified cotton fabrics was an exothermic process. These will serve as a theoretical basis of the industrial production of salt-free dyeing of modified cotton fiber.

In this investigation, the dyeing mechanism of cotton fibers was investigated through adsorption isotherm, adsorption thermodynamics, adsorption kinetics, activation energy, diffusion coefficient, half-dyeing time and process of fixation.

Ecological and cleaner process for dyeing bicomponent polyester filaments (PET/PTT) using ecological carriers: analysis of dyeing performance

Thanks to their excellent properties, bicomponent filaments, in particular, polyethylene terephthalate (PET)/polytrimethylene terephthalate (PTT) are more and more used in stretchable clothing. Despite the researchers' efforts, the dyeing of these filaments still presents several problems which should be resolved. Manufacturers must choose between dyeing polyester under pressure at high temperatures (close to 130 °C) to have less toxic and cheaper textile effluents and/or dyeing at low temperatures (not exceeding 100 °C) which needs the use of toxic carriers. This paper presents a new opportunity and the feasibility of dyeing bicomponent polyester filaments using an economic and clean process at a temperature equal to 100 °C and by replacing toxic carriers by ecological ones. Three kinds of ecological carriers, namely o-Vanillin, p-Vanillin and Coumarin, are used to improve the dyeing performance of bicomponent filaments with three disperse dyes having different molecular weights. They were compared to three conventional ones largely used in industry. The effect of each carrier on dyeing performance (dye bath exhaustion, color strength and CIELab coordinates) was then investigated. The obtained results prove that ecofriendly carriers constitute a good solution to replace the toxic ones and allow to obtain the same, or even better dyeing performance and fastness properties.

Prussian Blue Analogue-derived co/fe bimetallic nanoparticles immobilized on S/N-doped carbon sheet as a magnetic heterogeneous catalyst for activating peroxymonosulfate in water

While Co is the most effective metal for activating PMS, extensive efforts are made to develop Co/Fe species (CF) (e.g., CoFe₂O₄) for imparting magnetic properties and facilitating recovery of catalysts. When carbon substrates are doped with heteroatoms (e.g., S and N) and CF is embedded within the heteroatom-doped carbon matrix, synergies can occur to boost catalytic activities. This study proposes an alternative CF-bearing carbonaceous composite, a cobalt-containing Prussian Blue Analogue (PBA) (Co₃[Fe(CN)₆]₂) is employed as a precursor for preparing CF species embedded in N-doped carbon matrix and immobilized on S/N-co-doped carbon (SNC). Specifically, PBA in-situ grows on SNC by a heat treatment of trithiocyanuric acid to form PBA@SNC, which is then carbonized into CF species@SNC (CF@SNC). By adopting Amaranth degradation as a model reaction, CF@SNC shows a higher catalytic activity (k_app = 0.230 min^-1) than CF (k_app = 0.152 min^-1) and SNC (k_app = 0.016 min^-1) for activating PMS. In comparison with Co₃O₄, CF@SNC exhibits a higher catalytic activity for PMS activation. CF@SNC renders a relatively low E_a value (53 kJ/mol) for Amaranth degradation in comparison to other reported catalysts. These comparisons demonstrate the advantageous features of CF@SNC as a magnetic and efficient catalyst for PMS activation.