Electrical Heating Performance of Electro-Conductive Para-aramid Knit Manufactured by Dip-Coating in a Graphene/Waterborne Polyurethane Composite

Reduced Graphene Oxide-Coated Fabrics for Joule-Heating and Antibacterial Applications

Multifunctional textiles have emerged as a significant area of research due to their growing importance and diverse applications. The main requirement for these fabrics is electroconductivity, which is usually gained by incorporating conductive materials such as graphene into the textile structure. In this article, an electrochemical method was demonstrated to integrate different loadings of reduced graphene oxide (rGO) into fabrics for enhanced electrical conductivity. The process involves spray coating of graphene oxide (GO) onto the fabric, followed by in situ electrochemical reduction of GO, resulting in a coating layer of rGO nanosheets. The rGO-coated fabric exhibited exceptional Joule-heating capabilities, achieving 127 °C under a 9 V direct voltage with only 770 μg/cm2 of rGO loading. Moreover, the antibacterial properties of the rGO-coated fabric were demonstrated, showing a significant reduction rate of over 99.99% against both Bacillus subtilis and Escherichia coli. Joule-heating and antibacterial performances of the rGO-coated fabric were investigated over eight repeated cycles, demonstrating excellent repeatability. The simplicity of the fabrication method, along with the electrothermal and antibacterial effects of the rGO-coated fabric, makes it a promising material for various practical applications.

Graphene-based RRAM devices for neural computing

Resistive random access memory is very well known for its potential application in in-memory and neural computing. However, they often have different types of device-to-device and cycle-to-cycle variability. This makes it harder to build highly accurate crossbar arrays. Traditional RRAM designs make use of various filament-based oxide materials for creating a channel that is sandwiched between two electrodes to form a two-terminal structure. They are often subjected to mechanical and electrical stress over repeated read-and-write cycles. The behavior of these devices often varies in practice across wafer arrays over these stresses when fabricated. The use of emerging 2D materials is explored to improve electrical endurance, long retention time, high switching speed, and fewer power losses. This study provides an in-depth exploration of neuro-memristive computing and its potential applications, focusing specifically on the utilization of graphene and 2D materials in RRAM for neural computing. The study presents a comprehensive analysis of the structural and design aspects of graphene-based RRAM, along with a thorough examination of commercially available RRAM models and their fabrication techniques. Furthermore, the study investigates the diverse range of applications that can benefit from graphene-based RRAM devices.

Structure Property Relationship of Micellar Waterborne Poly(Urethane-Urea): Tunable Mechanical Properties and Controlled Release Profiles with Amphiphilic Triblock Copolymers

Waterborne polyurethane (WPU) has attracted significant interest as a promising alternative to solvent-based polyurethane (SPU) due to its positive impact on safety and sustainability. However, significant limitations of WPU, such as its weaker mechanical strength, limit its ability to replace SPU. Triblock amphiphilic diols are promising materials to enhance the performance of WPU due to their well-defined hydrophobic-hydrophilic structures. Yet, our understanding of the relationship between the hydrophobic-hydrophilic arrangements of triblock amphiphilic diols and the physical properties of WPU remains limited. In this study, we show that by controlling the micellar structure of WPU in aqueous solution via the introduction of triblock amphiphilic diols, the postcuring efficiency and the resulting mechanical strength of WPU can be significantly enhanced. Small-angle neutron scattering confirmed the microstructure and spatial distribution of hydrophilic and hydrophobic segments in the engineered WPU micelles. In addition, we show that the control of the WPU micellar structure through triblock amphiphilic diols renders WPU attractive in the applications of controlled release, such as drug delivery. Here, curcumin was used as a model hydrophobic drug, and the drug release behavior from WPU-micellar-based drug delivery systems was characterized. It was found that curcumin-loaded WPU drug delivery systems were highly biocompatible and exhibited antibacterial properties in vitro. Furthermore, the sustained release profile of the drug was found to be dependent on the structure of the triblock amphiphilic diols, suggesting the possibility of controlling the drug release profile via the selection of triblock amphiphilic diols. This work shows that by shedding light on the structure-property relationship of triblock amphiphilic diol-containing WPU micelles, we may enhance the applicability of WPU systems and move closer to realizing their promising potential in real-life applications.

Electrical Heaters for Anti/De-Icing of Polymer Structures

The problem of icing for surfaces of engineering structures requires attention more and more every year. Active industrialization in permafrost zones is currently underway; marine transport in Arctic areas targets new goals; the requirements for aerodynamically critical surfaces of wind generators and aerospace products, serving at low temperatures, are increasing; and fiber-reinforced polymer composites find wide applicability in these structural applications demanding the problem of anti/de-icing to be addressed. The traditional manufacturing approaches are superimposed with the new technologies, such as 3D printers and robotics for laying heat wires or cheap and high-performance Thermal Sprayed methods for metallic cover manufacturing. Another next step in developing heaters for polymer structures is nano and micro additives to create electrically conductive heating networks within. In our study, we review and comparatively analyze the modern technologies of structure heating, based on resistive heating composites.

Characterization of Conductive 3D Printed Fingertips Manufactured by Fused Filament Fabrication

This study purposed to develop conductivity 3D printed (3DP) fingertips and confirm their potential for use in a pressure sensor. Index fingertips were 3D printed using thermoplastic polyurethane filament with three types of infill patterns (Zigzag (ZG), Triangles (TR), Honeycomb (HN)) and densities (20%, 50%, 80%). Hence, the 3DP index fingertip was dip-coated with 8 wt% graphene/waterborne polyurethane composite solution. The coated 3DP index fingertips were analyzed by appearance property, weight changes, compressive property, and electrical property. As results, the weight increased from 1.8 g to 2.9 g as infill density increased. By infill pattern, ZG was the largest, and the pick-up rate decreased from 18.9% for 20% infill density to 4.5% for 80% infill density. Compressive properties were confirmed. Compressive strength increased as infill density increased. In addition, the compressive strength after coating was improved more than 1000 times. Especially, TR had excellent compressive toughness as 13.9 J for 20%, 17.2 J for 50%, and 27.9 J for 80%. In the case of electrical properties, the current become excellent at 20% infill density. By infill patterns at 20% infill density, TR has 0.22 mA as the best conductivity. Therefore, we confirmed the conductivity of 3DP fingertips, and the infill pattern of TR at 20% was most suitable.

Fabrication of Conductive Fabrics Based on SWCNTs, MWCNTs and Graphene and Their Applications: A Review

In recent years, the field of conductive fabrics has been challenged by the increasing popularity of these materials in the production of conductive, flexible and lightweight textiles, so-called smart textiles, which make our lives easier. These electronic textiles can be used in a wide range of human applications, from medical devices to consumer products. Recently, several scientific results on smart textiles have been published, focusing on the key factors that affect the performance of smart textiles, such as the type of substrate, the type of conductive materials, and the manufacturing method to use them in the appropriate application. Smart textiles have already been fabricated from various fabrics and different conductive materials, such as metallic nanoparticles, conductive polymers, and carbon-based materials. In this review, we study the fabrication of conductive fabrics based on carbon materials, especially carbon nanotubes and graphene, which represent a growing class of high-performance materials for conductive textiles and provide them with superior electrical, thermal, and mechanical properties. Therefore, this paper comprehensively describes conductive fabrics based on single-walled carbon nanotubes, multi-walled carbon nanotubes, and graphene. The fabrication process, physical properties, and their increasing importance in the field of electronic devices are discussed.

Construction of an Electrical Conductor, Strain Sensor, Electrical Connection and Cycle Switch Using Conductive Graphite Cotton Fabrics

Researchers in science and industry are increasingly interested in conductive textiles. In this article, we have successfully prepared conductive textiles by applying a graphite dispersion to cotton fabric using a simple brush-coating-drying method and the solvents of dimethyl sulfoxide, dimethyl formamide, and a solvent mixture of both. The sheet resistance of the resulting cotton fabrics could be influenced by the type of polar solvent used to prepare the graphite dispersion and the concentration of graphite. In addition, the graphite cotton fabrics showed semiconductive behavior upon studying the resistance at different temperatures. A flexible strain sensor was fabricated using these graphite cotton fabrics for human motion detection. Most importantly, the resulting strain sensor functions even after 100 bending cycles, indicating its excellent reproducibility. In addition, our results have also shown that these graphite cotton fabrics can be used as electrical interconnects in electrical circuits without any visible degradation of the conductive cotton. Finally, a cotton electrical cycle switch was made using the graphite cotton fabrics and worked in the on and off state.

A Review of Electro Conductive Textiles Utilizing the Dip-Coating Technique: Their Functionality, Durability and Sustainability

The presented review summarizes recent studies in the field of electro conductive textiles as an essential part of lightweight and flexible textile-based electronics (so called e-textiles), with the main focus on a relatively simple and low-cost dip-coating technique that can easily be integrated into an existing textile finishing plant. Herein, numerous electro conductive compounds are discussed, including intrinsically conductive polymers, carbon-based materials, metal, and metal-based nanomaterials, as well as their combinations, with their advantages and drawbacks in contributing to the sectors of healthcare, military, security, fitness, entertainment, environmental, and fashion, for applications such as energy harvesting, energy storage, real-time health and human motion monitoring, personal thermal management, Electromagnetic Interference (EMI) shielding, wireless communication, light emitting, tracking, etc. The greatest challenge is related to the wash and wear durability of the conductive compounds and their unreduced performance during the textiles' lifetimes, which includes the action of water, high temperature, detergents, mechanical forces, repeated bending, rubbing, sweat, etc. Besides electrical conductivity, the applied compounds also influence the physical-mechanical, optical, morphological, and comfort properties of textiles, depending on the type and concentration of the compound, the number of applied layers, the process parameters, as well as additional protective coatings. Finally, the sustainability and end-of-life of e-textiles are critically discussed in terms of the circular economy and eco-design, since these aspects are mainly neglected, although e-textile' waste could become a huge problem in the future when their mass production starts.

Design and evaluation of 3D-printed auxetic structures coated by CWPU/graphene as strain sensor

A strain sensor characterized by elasticity has recently been studied in various ways to be applied to monitoring humans or robots. Here, 4 types of 3D-printed auxetic lattice structures using thermoplastic polyurethane as raw material were characterized: truss and honeycomb with positive Poisson's ratio and chiral truss and re-entrant with negative Poisson's ratio. Each structure was fabricated as a flexible and stable strain sensor by coating graphene through a dip-coating process. The fabricated auxetic structures have excellent strength, flexibility, and electrical conductivity desirable for a strain sensor and detect a constant change in resistance at a given strain. The 3D-printed auxetic lattice 4 type structures coated with CWPU/Graphene suggest potential applications of multifunctional strain sensors under deformation.

Synthesis of PEDOT:PSS Solution-Processed Electronic Textiles for Enhanced Joule Heating

Textile-based flexible and wearable electronic devices provide an excellent solution to thermal management systems, thermal therapy, and deicing applications through the Joule heating approach. However, challenges persist in designing such cost-effective electronic devices for efficient heating performance. Herein, this study adopted a facile solution-processed strategy, "dip-coating", to develop a high-performance Joule heating device by unformly coating the intrinsically conducting polymer (CP) poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT:PSS) onto the surface of cotton textiles. The structural and morphological attributes of the cotton/CP mixture were evaluated using various characterization techniques. The electrothermal characteristics of the cotton/CP sample included rapid thermal response, uniform surface temperature distribution up to 94 °C, excellent stability, and endurance in heating performance under various mechanical deformations. The real-time illustration of the fabric heater affixed on a human finger has demonstrated its outstanding potential for thermal therapy applications. The fabricated heater may further expand it purposes toward deicing, defogging, and defrosting applications.

Chemically modified carbon nanostructures and 2D nanomaterials for fabrics performing under operational tension and extreme environmental conditions

The extensive research on carbon nanostructures and 2D nanomaterials will come to fruition once these materials steadily join everyday-life applications. Their chemical functionalization unlocks their potential as carriers of customized properties and counterparts to fabric fibers. The scope of the current review covers the chemical modification of carbon nanostructures and 2D nanomaterials for hybrid fabrics with enhanced qualities against critical operational and weather conditions, such as antibacterial, flame retardant, UV resistant, water repellent and high air and water vapor permeability activities.

Graphene and water-based elastomer nanocomposites - a review

Water-based elastomers (WBEs) are polymeric elastomers in aqueous systems. WBEs have recently continued to gain wide acceptability by both academia and industry due to their remarkable environmental and occupational safety friendly nature, as a non-toxic elastomeric dispersion with low-to-zero volatile organic compound (VOC) emission. However, their inherent poor mechanical and thermal properties remain a drawback to these sets of elastomers. Hence, nano-fillers such as graphene oxide (GO), reduced graphene oxide (rGO) and graphene nanoplatelets (GNPs) are being employed for the reinforcement and enhancement of this set of elastomers. This work is geared towards a critical review and summation of the state-of-the-art developments of graphene enhanced water-based elastomer composites (G-WBEC), including graphene and composite production processes, properties, characterisation techniques and potential commercial applications. The dominant production techniques, such as emulsion mixing and in situ polymerisation processes, which include Pickering emulsion, mini-emulsion and micro-emulsion, as well as ball-milling approach, are systematically evaluated. Details of the account of mechanical properties, electrical conductivity, thermal stability and thermal conductivity enhancements, as well as multifunctional properties of G-WBEC are discussed, with further elaboration on the structure-property relationship effects (such as dispersion and filler-matrix interface) through effective and non-destructive characterisation tools like Raman and XRD, among others. The paper also evaluates details of the current application attempts and potential commercial opportunities for G-WBEC utilisation in aerospace, automotive, oil and gas, biomedicals, textiles, sensors, electronics, solar energy, and thermal management.

Design of Electro-Thermal Glove with Sensor Function for Raynaud's Phenomenon Patients

Raynaud’s phenomenon (RP) is a disease that mainly affects human fingertips during cold weather. It is difficult to treat this disease using medicine, apart from keeping the body in a warm environment. In this research, conductive knitted fabrics were fabricated to help relax the vessels of the patient’s fingertips by providing proper heat, and also serving as a sensor to detect finger motion after relaxation of the blood vessels of patients. Four different structures, termed plain, purl, interlock, and rib were produced using conductive silver/PE (polyethylene) yarn and wool yarn, with a computerized flat knitting machine. The effect of knitted structure on the electro-thermal behavior, sensitivity, and stability of resistance change (∆R/R) under different tensile forces was investigated. By comprehensive comparison, the purl structure was identified as the preferred structure for the heating glove for RP patients, owing to superior electro-thermal behavior. Additionally, the purl structure had a greater capacity to detect different motions with stable resistance change. This potential electro-thermal glove could be used for functional, as well as aesthetic (fashion) purposes, and could be worn at any time and occasion with complete comfort.

Characterization of Electrical Heating Performance of CFDM 3D-Printed Graphene/Polylactic Acid (PLA) Horseshoe Pattern with Different 3D Printing Directions

This study manufactured a horseshoe pattern (HP)-type electrical heating element based on a graphene/polylactic acid (GR/PLA) filament using CFDM (conveyor-fused deposition modeling) 3D printing technology, which is a new manufacturing process technology. CFDM 3D printing HP was fabricated in the different printing directions of 0°, 45°, and 90°. To confirm the effects of different 3D printing directions, the morphology, surface resistivity, and electrical heating properties of the different HPs were analyzed. In addition, the CFDM 3D-printed HPs made using different printing directions were printed on cotton fabric to confirm their applicability as fabric heating elements, and their electrical heating properties were measured. Regarding the morphology of the GR/PLA-HP, each sample was stacked according to the printing direction. It was also confirmed through FE-SEM images that the graphene was arranged according to the printing direction in which the nozzle moved. In the XRD pattern analysis, the GR/PLA-HP samples showed two diffraction peaks of PLA and graphene. The sizes of those peaks were increased in the order of 90° < 45° ≤ 0° according to the printing direction, which also affected the electrical and electric heating properties. The surface resistivities of the GR/PLA-HP samples were shown to be increased in the order of 0° < 45° < 90°, indicating that the electrical properties of GR/PLA HP printed at 0° were improved compared to those of the other samples. When 30 V was applied to three GR/PLA-HP samples according to the printing direction, the surface temperatures were decreased in the order of 0° < 45° < 90°, and the samples were indicated as 83.6, 80.6, and 52.5 °C, respectively; the same result was shown when the samples were printed on cotton fabric. Therefore, it was confirmed that the GR/PLA CFDM 3D-printed HP sample printed at 0° direction showed low surface resistivity and high surface temperature, so that improving the electrical heating properties.

Thermal insulation property of graphene/polymer coated textile based multi-layer fabric heating element with aramid fabric

This study investigated the thermal insulation properties based on electrical heating test of graphene-based multi-layer fabric heating elements to confirm the possibility of application for fabric heating element for protective clothing. Four layers were designed as layers of outer, filler, electrical heating textile, and lining. The outer fabrics used two different densities of aramid woven fabrics (LD_ARW and HD_ARW), an aramid knit (AR_KT), and nonwoven (AR_NW). Fabricated graphene/polymer coated electrical heating textile (GR) exhibits a surface temperature of about 85 °C, a current of 0.12 A, and a power of 3 W when 30 V is applied. As composed with 4-layer, the surface temperature of LD_ARW and HD_ARW used as the outer for sample indicated less than 50 °C, due to their excellent heat resistance property; whereas, when AR_KT and AR_NW were used, the temperature was about 50 °C. This is because their fine fibers form high porosity that can entrap air. As a result of the thermal insulation properties, the temperature difference of each layer was in the order ΔT_(GR-N3) < ΔT_(GR-Lining) < ΔT_(GR-Outer). In particular, when AR_NW was used as the outer fabric, ΔT_(GR-Outer) was decreased by about 10 °C, compared with that of the other outer fabric. By the effect of relative humidity under dry 25% RH and comfortable 55% RH, the temperature difference was decreased under 55% RH; thus, the thermal insulation property was improved under comfortable humidity condition. Therefore, the best thermal insulation performance was exhibited when AR_NW was used as outer under 55% RH, and it is expected to expand its application to fabric heating element for protective clothing.

Memristive Non-Volatile Memory Based on Graphene Materials

Resistive random access memory (RRAM), which is considered as one of the most promising next-generation non-volatile memory (NVM) devices and a representative of memristor technologies, demonstrated great potential in acting as an artificial synapse in the industry of neuromorphic systems and artificial intelligence (AI), due its advantages such as fast operation speed, low power consumption, and high device density. Graphene and related materials (GRMs), especially graphene oxide (GO), acting as active materials for RRAM devices, are considered as a promising alternative to other materials including metal oxides and perovskite materials. Herein, an overview of GRM-based RRAM devices is provided, with discussion about the properties of GRMs, main operation mechanisms for resistive switching (RS) behavior, figure of merit (FoM) summary, and prospect extension of GRM-based RRAM devices. With excellent physical and chemical advantages like intrinsic Young's modulus (1.0 TPa), good tensile strength (130 GPa), excellent carrier mobility (2.0 × 105 cm2∙V-1∙s-1), and high thermal (5000 Wm-1∙K-1) and superior electrical conductivity (1.0 × 106 S∙m-1), GRMs can act as electrodes and resistive switching media in RRAM devices. In addition, the GRM-based interface between electrode and dielectric can have an effect on atomic diffusion limitation in dielectric and surface effect suppression. Immense amounts of concrete research indicate that GRMs might play a significant role in promoting the large-scale commercialization possibility of RRAM devices.

Graphene Modified Multifunctional Personal Protective Clothing

Personal protective clothing is intended to protect the wearer from various hazards (mechanical, biological, chemical, thermal, radiological, etc.) and inhospitable environmental conditions that may cause harm or even death. There are various types of personal protective clothing, manufactured with different materials based on hazards and end user requirements. Conventional protective clothing has impediments such as high weight, bulky nature, lack of mobility, heat stress, low heat dissipation, high physical stress, diminishing dexterity, diminishing scope of vision, lack of breathability, and reduced protection against pathogens and hazards. By virtue of the superlative properties of graphene, fabrics modified with this material can be an effective means to overcome these limitations and to improve properties such as mechanical strength, antibacterial activity, flame resistance, conductivity, and UV resistance. The limitations of conventional personal protective equipment are discussed, followed by necessary measures which might be taken to improve personal protective equipment (PPE), the unique properties of graphene, methods of graphene incorporation in fabrics, and the current research status and potential of graphene-modified performance textiles relevant to PPE.

Stretchable Conductive Adhesives with Superior Electrical Stability as Printable Interconnects in Washable Textile Electronics

As practical interest in stretchable electronics increases for future applications in wearables, healthcare, and robotics, the demand for electrical interconnects with high electrical conductivity, durability, printability, and adhesion is growing. Despite the high electrical conductivity and stretchability of most previous interconnects, they lack stable conductivity against strain and adhesion to stretchable substrates, leading to a limitation for their practical applications. Herein, we propose a stretchable conductive adhesive consisting of silver particles with carbon nanotube as an auxiliary filler in silicone adhesives. The conductive adhesive exhibits a high initial conductivity of 6450 S cm^-1. They show little change in conductivity over 3000 stretching cycles at 50% strain, currently the highest stability reported for elastic conductors. Based on strong adhesion to stretchable substrates, the gel-free, dry adhesives printed on an elastic bandage for electrocardiography monitoring exhibit an extremely stable performance upon movement of the subject, even after several cycles of detachment-reattachment and machine washing.

Characterization of Electrical Heating Textile Coated by Graphene Nanoplatelets/PVDF-HFP Composite with Various High Graphene Nanoplatelet Contents

We prepared a horseshoe-pattern type electrical heating textile that was coated with high graphene nanoplatelet (GNP) content (32 wt% to 64 wt%) of graphene nanoplatelet/poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) composite. Silver-coated conductive yarn is used as electrode in the sample to improve its flexibility and applicability as wearable textile. These graphene nanoplatelet/PVDF-HFP coated samples with various high-contents of graphene were characterized using scanning electron microscopy (SEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), X-ray diffraction (XRD), sheet resistance analysis, and electrical heating performance analysis. Graphene nanoplatelet/PVDF-HFP coated cotton fabric improved the crystallinity and thermal stability with increasing thw high-content of GNP. With an increasing of the high-content of graphene nanoplatelet in the PVDF-HFP composite solution, the sheet resistance of samples tended to gradually decrease. That of, 64 wt% graphene nanoplatelet/PVDF-HFP composite coated sample (64 GR/cotton) was 44 Ω/sq. The electrical heating performance of graphene nanoplatelet/PVDF-HFP composite coated cotton fabric was improved with increasing the high-content of graphene nanoplatelet. When 5 V was applied to 64 GR/cotton, its surface temperature has been indicated to be about 48 °C and it could be used at a low voltage (<10 V). Thus, a horseshoe-pattern type electrical heating textile that is coated by high content of graphene nanoplatelet/PVDF-HFP composite solution sewn with silver-coated conductive yarn is expected to be applied to glove, shoes, jacket, and so on to improve its wearability and applicability.