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Gamagedara KU, Roy D. Mechanisms of Chemically Promoted Material Removal Examined for Molybdenum and Copper CMP in Weakly Alkaline Citrate-Based Slurries. MATERIALS (BASEL, SWITZERLAND) 2024; 17:4905. [PMID: 39410476 PMCID: PMC11477894 DOI: 10.3390/ma17194905] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/14/2024] [Revised: 09/20/2024] [Accepted: 10/02/2024] [Indexed: 10/20/2024]
Abstract
Chemical mechanical planarization (CMP) of metal components is an essential step in the fabrication of integrated circuits. Metal CMP is a complex process where strategically activated (electro)chemical reactions serve to structurally weaken the surface layers of the material being processed, and the resulting overburdens are removed under low-force abrasion. Understanding the tribo-electrochemical mechanisms of this process is crucial to successfully designing the consumable materials for advanced CMP slurries that are needed for the new technology nodes. Using a model CMP system involving copper (wiring material in interconnect structures) and molybdenum (a new diffusion barrier material for copper), the present work illustrates a tribo-electroanalytical scheme for studying various mechanistic details of metal CMP. Electroanalytical probes are employed both in the absence and in the presence of surface polishing to quantify the interplay between mechanical abrasion and chemical surface modification. Weakly alkaline slurry formulations are tested with variable concentrations of silica abrasives and a complexing agent, citric acid. The results serve to examine the link between material removal and tribo-corrosion and to identify the functions of the active slurry additives in governing the rates and selectivity of material removal for CMP.
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Affiliation(s)
| | - D. Roy
- Department of Physics, Clarkson University, Potsdam, NY 13699-5820, USA;
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Hassan A, Numin MS, Jumbri K, Kee KE, Borhan N, Nik Mohamed Daud NMR, Mohammed Nor A, Suhor MF, Abdul Wahab R. Density Functional Theory Studies on New Possible Biobased Gemini Corrosion Inhibitors Derived from Fatty Hydrazide Derivatives. ACS OMEGA 2023; 8:23945-23952. [PMID: 37426258 PMCID: PMC10324378 DOI: 10.1021/acsomega.3c02435] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/11/2023] [Accepted: 05/09/2023] [Indexed: 07/11/2023]
Abstract
Several new possible biobased corrosion inhibitors derived from fatty hydrazide derivatives were analyzed using quantum chemical calculations via the density functional theory method to investigate the chemical reactivity and inhibition efficiencies against corrosion in metal steel. The study confirmed that the fatty hydrazides showed significant inhibitive performances based on their electronic properties, revealing band gap energies of 5.20 to 7.61 eV between the HOMO and LUMO. These energy differences decreased from 4.40 to 7.20 eV when combined with substituents of varying chemical compositions, structures, and functional groups, associated with higher inhibition efficiency. The most promising fatty hydrazide derivatives are terephthalic acid dihydrazide combined with a long-chain alkyl chain, which resulted in the lowest energy difference of 4.40 eV. Further inspection showed that the fatty hydrazide derivatives' inhibitive performances increased with increasing carbon chain length [from 4 (4-s-4) to 6 (6-s-6)], with a concomitant increase and decrease in hydroxyl and carbonyl groups, respectively. Fatty hydrazide derivatives containing aromatic rings also showed increased inhibition efficiencies following their contribution to improve the compounds' binding ability and adsorption on the metal surface. Overall, all data were consistent with previously reported findings, envisaging the potential of fatty hydrazide derivatives as effective corrosion inhibitors.
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Affiliation(s)
- Almila Hassan
- Department
of Fundamental and Applied Sciences, Universiti
Teknologi PETRONAS, Seri Iskandar, Perak 32610, Malaysia
| | - Mohd Sofi Numin
- Department
of Fundamental and Applied Sciences, Universiti
Teknologi PETRONAS, Seri Iskandar, Perak 32610, Malaysia
| | - Khairulazhar Jumbri
- Department
of Fundamental and Applied Sciences, Universiti
Teknologi PETRONAS, Seri Iskandar, Perak 32610, Malaysia
| | - Kok Eng Kee
- Department
of Mechanical Engineering, Universiti Teknologi
PETRONAS, Seri Iskandar, Perak 32610, Malaysia
| | - Noorazlenawati Borhan
- PETRONAS
Research Sdn. Bhd., Lot
3288 & 3299, Off Jalan Ayer Itam, 43000 Bangi, Selangor, Malaysia
| | | | - Azmi Mohammed Nor
- PETRONAS
Research Sdn. Bhd., Lot
3288 & 3299, Off Jalan Ayer Itam, 43000 Bangi, Selangor, Malaysia
| | - Muhammad Firdaus Suhor
- PETRONAS
Research Sdn. Bhd., Lot
3288 & 3299, Off Jalan Ayer Itam, 43000 Bangi, Selangor, Malaysia
| | - Roswanira Abdul Wahab
- Department
of Chemistry, Universiti Teknologi Malaysia, Johor Bahru 81310 UTM, Malaysia
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Liu D, Zhang Z, Feng J, Yu Z, Meng F, Shi C, Xu G, Shi S, Liu W. Environment-friendly chemical mechanical polishing for copper with atomic surface confirmed by transmission electron microscopy. Colloids Surf A Physicochem Eng Asp 2023. [DOI: 10.1016/j.colsurfa.2022.130500] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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Suppression of Dissolution Rate via Coordination Complex in Tungsten Chemical Mechanical Planarization. APPLIED SCIENCES-BASEL 2022. [DOI: 10.3390/app12031227] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/20/2023]
Abstract
Topography of tungsten should be assured at a minimum through chemical mechanical planarization (CMP) in the metal gate structures (e.g., buried gates, replacement metal gates) and via contact in the middle of line (MOL) process for sub−7 nm semiconductor applications. However, excessive tungsten dissolution during the CMP process that results from high oxidizer concentrations and acidic atmospheres results in poor tungsten topography. In this study, we report a novel strategy to improve the tungsten topography by suppressing tungsten dissolution via coordination complex formations between picolinic acid and tungsten oxide. With 1.5 wt% picolinic acid for the inhibitor, the dissolution rate of tungsten was dramatically attenuated, and improved topography with a Ra value of 7.8 nm were demonstrated while validating CMP removal rate.
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