Integrating object detection and image segmentation for detecting the tool wear area on stitched image

Tool wear prediction based on XGBoost feature selection combined with PSO-BP network

To address the challenge of accurately capturing tool wear states in small sample scenarios, this paper proposes a tool wear prediction method that combines XGBoost feature selection with a PSO-BP network. In order to solve the problem of input feature selection and parameter selection in BP neural network, a double-layer programming model of input feature and parameter selection is established, which is solved by XGBoost and PSO. Initially, vibration and cutting force signals from CNC machining are preprocessed using time-domain segmentation, Hampel filtering, and wavelet denoising. Subsequently, time-domain, frequency-domain, and time-frequency domain features are extracted from the preprocessed data using FFT and wavelet packet decomposition, followed by feature screening for tool wear mapping via Pearson correlation and XGBoost feature importance analysis as model input. Finally, PSO is employed to optimize BPNN parameters. Experimental results show that PSO outperforms other algorithms in training the tool wear prediction model, with XGBoost feature selection reducing model construction time by 57.4% and increasing accuracy by 63.57%, demonstrating superior feature selection capabilities over Decision Tree, Random Fores, Adaboost and Extra Trees. These findings suggest that the proposed method can effectively predict tool wear in real-world CNC machining, contributing to improved production efficiency, reduced tool replacement frequency, and lower maintenance costs, thereby providing valuable insights for industrial applications.

In-situ tool wear condition monitoring during the end milling process based on dynamic mode and abnormal evaluation

Rapid tool wear conditions during the manufacturing process are crucial for the enhancement of product quality. As an extension of our recent works, in this research, a generic in-situ tool wear condition monitoring during the end milling process based on dynamic mode and abnormal evaluation is proposed. With the engagement of dynamic mode decomposition, the real-time response of the sensing physical quantity during the end milling process can be predicted. Besides, by constructing the graph structure of the time series and calculating the difference between the predicted signal and the real-time signal, the anomaly can be acquired. Meanwhile, the tool wear state during the end milling process can be successfully evaluated. The proposed method is validated in milling tool wear experiments and received positive results (the mean relative error is recorded as 0.0507). The research, therefore, paves a new way to realize the in-situ tool wear condition monitoring.

A Deep Recurrent Learning-Based Region-Focused Feature Detection for Enhanced Target Detection in Multi-Object Media

Target detection in high-contrast, multi-object images and movies is challenging. This difficulty results from different areas and objects/people having varying pixel distributions, contrast, and intensity properties. This work introduces a new region-focused feature detection (RFD) method to tackle this problem and improve target detection accuracy. The RFD method divides the input image into several smaller ones so that as much of the image as possible is processed. Each of these zones has its own contrast and intensity attributes computed. Deep recurrent learning is then used to iteratively extract these features using a similarity measure from training inputs corresponding to various regions. The target can be located by combining features from many locations that overlap. The recognized target is compared to the inputs used during training, with the help of contrast and intensity attributes, to increase accuracy. The feature distribution across regions is also used for repeated training of the learning paradigm. This method efficiently lowers false rates during region selection and pattern matching with numerous extraction instances. Therefore, the suggested method provides greater accuracy by singling out distinct regions and filtering out misleading rate-generating features. The accuracy, similarity index, false rate, extraction ratio, processing time, and others are used to assess the effectiveness of the proposed approach. The proposed RFD improves the similarity index by 10.69%, extraction ratio by 9.04%, and precision by 13.27%. The false rate and processing time are reduced by 7.78% and 9.19%, respectively.

Automated extraction of pod phenotype data from micro-computed tomography

INTRODUCTION

Plant image datasets have the potential to greatly improve our understanding of the phenotypic response of plants to environmental and genetic factors. However, manual data extraction from such datasets are known to be time-consuming and resource intensive. Therefore, the development of efficient and reliable machine learning methods for extracting phenotype data from plant imagery is crucial.

METHODS

In this paper, a current gold standard computed vision method for detecting and segmenting objects in three-dimensional imagery (StartDist-3D) is applied to X-ray micro-computed tomography scans of oilseed rape (Brassica napus) mature pods.

RESULTS

With a relatively minimal training effort, this fine-tuned StarDist-3D model accurately detected (Validation F1-score = 96.3%,Testing F1-score = 99.3%) and predicted the shape (mean matched score = 90%) of seeds.

DISCUSSION

This method then allowed rapid extraction of data on the number, size, shape, seed spacing and seed location in specific valves that can be integrated into models of plant development or crop yield. Additionally, the fine-tuned StarDist-3D provides an efficient way to create a dataset of segmented images of individual seeds that could be used to further explore the factors affecting seed development, abortion and maturation synchrony within the pod. There is also potential for the fine-tuned Stardist-3D method to be applied to imagery of seeds from other plant species, as well as imagery of similarly shaped plant structures such as beans or wheat grains, provided the structures targeted for detection and segmentation can be described as star-convex polygons.

Study on In-Situ Tool Wear Detection during Micro End Milling Based on Machine Vision

Most in situ tool wear monitoring methods during micro end milling rely on signals captured from the machining process to evaluate tool wear behavior; accurate positioning in the tool wear region and direct measurement of the level of wear are difficult to achieve. In this paper, an in situ monitoring system based on machine vision is designed and established to monitor tool wear behavior in micro end milling of titanium alloy Ti6Al4V. Meanwhile, types of tool wear zones during micro end milling are discussed and analyzed to obtain indicators for evaluating wear behavior. Aiming to measure such indicators, this study proposes image processing algorithms. Furthermore, the accuracy and reliability of these algorithms are verified by processing the template image of tool wear gathered during the experiment. Finally, a micro end milling experiment is performed with the verified micro end milling tool and the main wear type of the tool is understood via in-situ tool wear detection. Analyzing the measurement results of evaluation indicators of wear behavior shows the relationship between the level of wear and varying cutting time; it also gives the main influencing reasons that cause the change in each wear evaluation indicator.