Electron beam surface remelting enhanced corrosion resistance of additively manufactured Ti-6Al-4V as a potential in-situ re-finishing technique

Effect of Heat Treatment and Hot Isostatic Pressing on the Corrosion Behavior of Ti6Al4 V Parts Produced by Electron Beam Melting Additive Manufacturing Technology

In this study, we investigated the effect of heat treatment (HT) and hot isostatic press (HIP) on the corrosion behavior of Ti6Al4 V, manufactured by electron beam melting (EBM) additive manufacturing. The preliminary results showed that the thermal process makes the columnar structure more pronounced and the α-lathe coarser compared to EBM. The β phase disappeared with the aging treatment and when increasing the HIP temperature treatment. According the open circuit potential (E ocp) behavior of samples, the HIP3 sample had performed more positive corrosion potential than rivals after 2 h of immersion probably due to equiaxed grain with coarser α-late and the absence of the β phase. In adverse, inferior corrosion behavior was observed for HIP1 because of a higher quantity of the β phase causing probably galvanic corrosion. The HIP process leads to a lower corrosion potential than EBM. At least one protective oxide layer formation was observed for all samples at the anodic branch, and the current density was lower for the HT3 sample. The microstructure analysis revealed the presence of the β-phase in the form of needle-like for the HT1 sample and HIP1 in the corroded area. Furthermore, the EDS line analysis showed the presence of aluminum with oxygen at the edge of the corrosion area for HIP1 suggesting aluminum plays a barrier against degradation. On the other hand, the HT1 showed higher impedance resistance due to the coarser α-lathe microstructure and well-defined β phase.

Albumin Protein Impact on Early-Stage In Vitro Biodegradation of Magnesium Alloy (WE43)

Mg and its alloys are promising biodegradable materials for orthopedic implants and cardiovascular stents. The first interactions of protein molecules with Mg alloy surfaces have a substantial impact on their biocompatibility and biodegradation. We investigate the early-stage electrochemical, chemical, morphological, and electrical surface potential changes of alloy WE43 in either 154 mM NaCl or Hanks' simulated physiological solutions in the absence or presence of bovine serum albumin (BSA) protein. WE43 had the lowest electrochemical current noise (ECN) fluctuations, the highest noise resistance (Zn = 1774 Ω·cm2), and the highest total impedance (|Z| = 332 Ω·cm2) when immersed for 30 min in Hanks' solution. The highest ECN, lowest Zn (1430 Ω·cm2), and |Z| (49 Ω·cm2) were observed in the NaCl solution. In the solutions containing BSA, a unique dual-mode biodegradation was observed. Adding BSA to a NaCl solution increased |Z| from 49 to 97 Ω·cm2 and decreased the ECN signal of the alloy, i.e., the BSA inhibited corrosion. On the other hand, the presence of BSA in Hanks' solution increased the rate of biodegradation by decreasing both Zn and |Z| while increasing ECN. Finally, using scanning Kelvin probe force microscopy (SKPFM), we observed an adsorbed nanolayer of BSA with aggregated and fibrillar morphology only in Hanks' solution, where the electrical surface potential was 52 mV lower than that of the Mg oxide layer.

Insight into synergetic effects of serum albumin and glucose on the biodegradation behavior of WE43 alloy in simulated body fluid

The biodegradation rate of Mg alloy medical devices, such as screws and plates for temporary bone fracture fixation or coronary angioplasty stents, is an increasingly important area of study.In vitromodels of the corrosion behavior of these devices use revised simulated body fluid (m-SBF) based on a healthy individual's blood chemistry. Therefore, model outputs have limited application to patients with altered blood plasma glucose or protein concentrations. This work studies the biodegradation behavior of Mg alloy WE43 in m-SBF modified with varying concentrations of glucose and bovine serum albumin (BSA) to (1) mimic a range of disease states and (2) determine the contributions of each biomolecule to corrosion. Measurements include the Mg ion release rate, electrolyte pH, the extent of hydrogen evolution (as a proxy for corrosion rate), surface morphology, and corrosion product composition and effects. BSA (0.1 g l^-1) suppresses the rate of hydrogen evolution (about 30%) after 24 h and-to a lesser degree-Mg²⁺release in both the presence and absence of glucose. This effect gets more pronounced with time, possibly due to BSA adsorption on the Mg surface. Electrochemical studies confirm that adding glucose (2 g l^-1) to the solution containing BSA (0.1 g l^-1) caused a decrease in corrosion resistance (by around 40%), and concomitant increase in the hydrogen evolution rate (from 10.32 to 11.04 mg cm^-2d^-1) to levels far beyond the tolerance limits of live tissues.