General preparation for Pt-based alloy nanoporous nanoparticles as potential nanocatalysts

Architecture Evolution of Different Nanoparticles Types: Relationship between the Structure and Functional Properties of Catalysts for PEMFC

This review considers the features of the catalysts with different nanoparticle structures architecture transformation under the various pre-treatment types. Based on the results of the publications analysis, it can be concluded that the chemical or electrochemical activation of bimetallic catalysts has a significant effect on their composition, microstructure, and catalytic activity in the oxygen reduction reaction. The stage of electrochemical activation is recommended for use as a mandatory catalyst pre-treatment to obtain highly active de-alloyed materials. The literature is studied, which covers possible variants of the structural modification under the influence of thermal treatment under different processing conditions. Additionally, based on the literature data analysis, recommendations are given for the thermal treatment of catalysts alloyed with various d-metals.

Gas Phase Synthesis of Multi-Element Nanoparticles

The advantages of gas-phase synthesis of nanoparticles in terms of size control and flexibility in choice of materials is well known. There is increasing interest in synthesizing multi-element nanoparticles in order to optimize their performance in specific applications, and here, the flexibility of material choice is a key advantage. Mixtures of almost any solid materials can be manufactured and in the case of core-shell particles, there is independent control over core size and shell thickness. This review presents different methods of producing multi-element nanoparticles, including the use of multiple targets, alloy targets and in-line deposition methods to coat pre-formed cores. It also discusses the factors that produce alloy, core-shell or Janus morphologies and what is possible or not to synthesize. Some applications of multi-element nanoparticles in medicine will be described.

Recent advances in Pt-based electrocatalysts for PEMFCs

In order to reduce the cost and improve the performance of proton exchange membrane fuel cells (PEMFCs), it is imperative to further enhance the activity and durability of Pt based electrocatalysts for the oxygen reduction reaction (ORR). This article analyzes the latest advances in Pt-based ORR electrocatalysts, including the Pt alloys, Pt–M core–shell structures, particle size effects, support effects, doping in Pt/PtM and post treatment. In addition, the performance of some of the developed novel electrocatalysts in membrane electrode assemblies (MEA) is also included for comparison, as they are rarely available and the superior activity and durability exhibited in RDE frequently doesn't translate into MEA.

In this paper, the latest progress in the design of Pt-based ORR electrocatalysts is reviewed, including the understanding of research progress in the synthesis of high activity and high stability catalysts.

Pt distribution-controlled Ni–Pt nanocrystals via an alcohol reduction technique for the oxygen reduction reaction

The catalytic performance and durability of Ni–Pt alloy nanoparticles synthesized using an alcohol reduction technique were enhanced by controlling the metallic Pt distribution.

Preparation of Nanoporous PdIrZn Alloy Catalyst by Dissolving Excess ZnO for Cathode of High- Temperature Polymer Electrolyte Membrane Fuel Cells

Carbon-supported nanoporous palladium-iridium–zinc (NP-PdIrZn) electrocatalyst was prepared through the modification of the alcohol-reduction process following the selective dissolution of excess ZnO nanoparticles using NaOH solution. The electrocatalyst was applied successfully to the cathode for a high-temperature polymer electrolyte membrane fuel cell (HT-PEMFC). X-ray diffraction (XRD) patterns of the NP-PdIrZn nanoparticles suggests formation of the ternary alloy and complete removal of ZnO without the formation of individual Pd, Ir, or Zn nanoparticles. Moreover, transmission electron microscopy (TEM) images displayed porous nanoparticles with an irregular shape, which was generated by removing the ZnO from the PdIrZn–ZnO nanocomposites, and was prepared by using the excessive Zn precursor. The electrochemical surface area (ECSA) of the NP-PdIrZn catalysts was estimated by cyclic voltammetry using a rotating disk electrode method , and the oxygen reduction reaction (ORR) activity was evaluated by a linear sweep method. The NP-PdIrZn catalysts showed larger ECSA and higher ORR activity than those of the PdIr and PdIrZn catalysts, which may be attributed to the increased exposed surface area by selective etching of the ZnO in the composites. Furthermore, the NP-PdIrZn catalyst exhibited excellent performance (0.66 V) in a single cell under the HT-PEMFC condition than those of the PdIr (0.58 V) and PdIrZn (0.62 V) catalysts, indicating that geometric and electronic control of Pd-based alloy can improve the single-cell performance for the HT-PEMFC.

Deviations from Vegard's law and evolution of the electrocatalytic activity and stability of Pt-based nanoalloys inside fuel cells by in operando X-ray spectroscopy and total scattering

Catalysts for energy related applications, in particular metallic nanoalloys, readily undergo atomic-level changes during electrochemical reactions. The origin, dynamics and implications of the changes for the catalysts' activity inside fuel cells though are not well understood. This is largely because they are studied on model nanoalloy structures under controlled laboratory conditions. Here we use combined synchrotron X-ray spectroscopy and total scattering to study the dynamic behaviour of nanoalloys of Pt with 3d-transition metals as they function at the cathode of an operating proton exchange membrane fuel cell. Results show that the composition and atomic structure of the nanoalloys change profoundly, from the initial state to the active form and further along the cell operation. The electrocatalytic activity of the nanoalloys also changes. The rate and magnitude of the changes may be rationalized when the limits of traditional relationships used to connect the composition and structure of nanoalloys with their electrocatalytic activity and stability, such as Vegard's law, are recognized. In particular, deviations from the law inherent for Pt-3d metal nanoalloys can well explain their behaviour under operating conditions. Moreover, it appears that factors behind the remarkable electrocatalytic activity of Pt-3d metal nanoalloys, such as the large surface to unit volume ratio and "size misfit" of the constituent Pt and 3d-transition metal atoms, also contribute to their instability inside fuel cells. The new insight into the atomic-level evolution of nanoalloy electrocatalysts during their lifetime is likely to inspire new efforts to stabilize transient structure states beneficial to their activity and stability under operating conditions, if not synthesize them directly.

A Feasible Strategy for Fabricating Surface Porous Network in Fe-Si Ribbons

Porous materials have always attracted extensive attention owing to their low density, tunable porosity and high surface area. Generally, porosity is introduced in amorphous materials through dealloying or electrochemical dealloying processes. In this work, an iron-based surface porous network was successfully fabricated utilizing selective electrochemical dissolution of Fe-Si alloy ribbons based on the cellular structure prepared by melt-spinning technique. After 30 s, the surface of the ribbon gradually becomes flat and grains can be observed in the first stage of electrochemistry; after an extra 10 s, the pores spread throughout the surface of the ribbon in the second stage. The average size of pores is about 310 nm and the average size of the ligament is 150 nm. The associated dissolution mechanism has been proposed based on the inhomogeneous composition of the center and edge of the cell. The entire process of electrochemical dissolution has been divided into two stages and the entire duration of synthesis does not exceed one minute. This method is extremely feasible and provides a promising strategy for preparing surface porous materials for selective electrochemical dissolution of cellular structure.

Palladium nanoparticle-decorated reduced graphene oxide sheets synthesized using Ficus carica fruit extract: A catalyst for Suzuki cross-coupling reactions

We present a biogenic method for the synthesis of palladium nanoparticle (PdNP)-modified by reducing graphene oxide sheets (rGO) in a one-pot strategy using Ficus carica fruit juice as the reducing agent. The synthesized material was well characterized by morphological and structural analyses, including, Ultraviolet-Visible spectroscopy (UV-Vis), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and Transmission Electron Microscopy (TEM) and Raman spectroscopy. The results revealed that the PdNP modified GO are spherical in shape and estimated to be a dimension of ~0.16 nm. The PdNP/graphene exhibits a great catalytic activity in Suzuki cross-coupling reactions for the synthesis of biaryl compounds with various substrates under both aqueous and aerobic conditions. The catalyst can be recovered easily and is suitable for repeated use because it retains its original catalytic activity. The PdNP/rGO catalyst synthesized by an eco-friendly protocol was used for the Suzuki coupling reactions. The method offers a mild and effective substitute to the existing methods and may significantly contribute to green chemistry.

Defective Pt nanoparticles encapsulated in mesoporous metal–organic frameworks for enhanced catalysis

Highly ultrafine defective Pt nanoparticles (NPs) encapsulated in the mesopores of MIL-101 (Pt(Co)@MIL-101) were achieved for the first time through a chemical dealloying approach. The obtained material could provide more active sites to contact reactants and showed superior catalytic activity towards the hydrogenation of nitroarenes under mild conditions.

Core@shell, Au@TiOx nanoparticles by gas phase synthesis

Herein, gas phase synthesis and characterization of multifunctional core@shell, Au@TiOx nanoparticles have been reported. The nanoparticles were produced via a one-step process using a multiple-ion cluster source under a controlled environment that guaranteed the purity of the nanoparticles. The growth of the Au cores (6 nm diameter) is stopped when they pass through the Ti plasma where they are covered by an ultra-thin (1 nm thick) and homogeneous titanium shell that is oxidized in-flight before the soft-landing of the nanoparticles. The Au cores were found to be highly crystalline with icosahedral (44%) and decahedral (66%) structures, whereas the shell, mainly composed of TiO2 (79%), was not ordered. The highly electrical insulating behaviour of the titanium oxide shell was confirmed by the charging effect produced during X-ray photoemission spectroscopy.

Improved oxygen reduction activity of carbon nanotubes and graphene through adenine functionalization

The SWNT or graphene can draw electrons from the nitrogen species in adenine to form pyrrolic/graphitic-N-type groups as ORR active sites, similar with that of N-doped carbon materials, offering an opportunity to develop a class of new ORR catalysts.

High Durable Ternary Nanodendrites as Effective Catalysts for Oxygen Reduction Reaction

Exploiting high catalytic activities and superior durability is significant for the lifetime and the cost of electro-catalysts for oxygen reduction reaction (ORR). Pt-Ni nanocrystals have attracted considerable attention owing to their exceptionally catalytic performance. However, the durability of Pt-Ni nanoparticles in acid media is still far below satisfaction. Consequently, improving the durability is extremely urgent for the application of Pt-Ni catalysts. To this end, we herein develop Pt-Ni-Ir ternary nanocrystals with dendritic shape, which are synthesized through a facile one-pot strategy. Such nanostructures featured with multibranches show an area specific activity of 1.58 mA cm(-2), seven times more than that of the commercial Pt/C catalyst (0.21 mA cm(-2)). More importantly, the dendritic Pt-Ni-Ir catalyst displays extraordinarily high durability. In contrast to the commercial Pt/C counterparts, which exhibit losses of 53.2% in EASA and 41% in area specific activity after 12 000 cycles of sweeping in the potential range of 0.6-1.1 V, only respective losses of 5.5% and 6% are detected for our dendritic Pt-Ni-Ir catalyst. The high activity and remarkable durability are mainly attributed to the dendritic morphology and the introduction of Ir. This work demonstrates that the Pt-Ni-Ir dendritic nanostructures are promising electro-catalysts for ORR.

A Doping Lattice of Aluminum and Copper with Accelerated Electron Transfer Process and Enhanced Reductive Degradation Performance

Treatment of azo dye effluents has received increasing concerns over the years due to their potential harms to natural environment and human health. The present study described the degrading ability of the as-synthesized crystalline Al-Cu alloys for removal of high-concentration Acid Scarlet 3R in alkaline aqueous solutions and its degradation mechanism. Al-Cu alloy particles with Al/Cu ratios 19:1 were successfully synthesized by high-energy mechanical milling. Characterization results showed that 10 h mechanical alloying process could lead to the formation of crystalline Al(Cu) solid solution. Batch experiment results confirmed the excellent ability of Al-Cu alloy particles for the degradation of 3R in aqueous solution. Under a certain condition ([Al-Cu]₀ = 2 g/L, [3R]₀ = 200 mg/L, [NaCl]₀ = 25 g/L, initial pH = 10.9), the 3R could be completely degraded within only 3 min. It was also found that the degradation reaction followed zero-order kinetics model with respect to the initial dye concentration. The intermediate compounds were identified by UV-vis, FT-IR and HPLC-MS, and a pathway was proposed. Additionally, post-treatment Al-Cu alloy particles were characterized by SEM and TEM, and the results showed that the degradation might be attributed to the corrosion effect of Al-Cu alloys.

Simultaneous tunable structure and composition of PtAg alloyed nanocrystals as superior catalysts

PtAg alloyed nanostructural catalysts were firstly prepared by co-reduction of AgNO3 and H2PtCl6 precursors in growth solution using a seed-mediated method. By simply changing the molar ratio of the metal precursors, the morphologies of the porous alloyed nanocrystals can be tuned from multipetals to multioctahedra. Simultaneously, the alloy composition can be varied from Pt76Ag24 to Pt66Ag34. The catalytic properties of the prepared PtAg alloyed nanocrystals with a tunable structure and composition were tentatively examined by choosing the reduction of 4-nitrophenol with NaBH4. The reaction rate normalized to the concentration of catalysts was calculated to be 318.9 s(-1) mol(-1) L and 277.4 s(-1) mol(-1) L for Pt70Ag30 and Pt66Ag34 porous catalysts, which is much higher than the pure Pt catalysts. Moreover, PtAg nanostructures can also serve as efficient electrocatalysts toward the methanol oxidation reaction, especially for Pt70Ag30 and Pt66Ag34 porous nanocrystals. The electrocatalytic activity and the durability were both highly enhanced compared to the commercial Pt/C catalyst. In addition, we also investigated the enhancement mechanism.

Porous Au-Ag Nanospheres with High-Density and Highly Accessible Hotspots for SERS Analysis

Colloidal plasmonic metal nanoparticles have enabled surface-enhanced Raman scattering (SERS) for a variety of analytical applications. While great efforts have been made to create hotspots for amplifying Raman signals, it remains a great challenge to ensure their high density and accessibility for improved sensitivity of the analysis. Here we report a dealloying process for the fabrication of porous Au-Ag alloy nanoparticles containing abundant inherent hotspots, which were encased in ultrathin hollow silica shells so that the need of conventional organic capping ligands for stabilization is eliminated, producing colloidal plasmonic nanoparticles with clean surface and thus high accessibility of the hotspots. As a result, these novel nanostructures show excellent SERS activity with an enhancement factor of ∼1.3 × 10(7) on a single particle basis (off-resonant condition), promising high applicability in many SERS-based analytical and biomedical applications.

A Generic Wet Impregnation Method for Preparing Substrate-Supported Platinum Group Metal and Alloy Nanoparticles with Controlled Particle Morphology

Mass production of shape-controlled platinum group metal (PGM) and alloy nanoparticles is of high importance for their many fascinating properties in catalysis, electronics, and photonics. Despite of successful demonstrations at milligram scale using wet chemistry syntheses in many fundamental studies, there is still a big gap between the current methods and their real applications due to the complex synthetic procedures, scale-up difficulty, and surface contamination problem of the made particles. Here we report a generic wet impregnation method for facile, surfactant-free, and scalable preparation of nanoparticles of PGMs and their alloys on different substrate materials with controlled particle morphology and clean surface, which bridges the outstanding properties of these nanoparticles to practical important applications. The underlying particle growth and shape formation mechanisms were investigated using a combination of ex situ and in situ characterizations and were attributed to their different interactions with the applied gas molecules.

Rapid synthesis of a PtRu nano-sponge with different surface compositions and performance evaluation for methanol electrooxidation

A rapid strategy to synthesize a highly active PtRu alloy nano-sponge catalyst system for methanol electro-oxidation is presented. The greatly increased Pt utilization, anti-CO poisoning ability and electronic effect resulting from the porous nano-sponge structure could account for the performance improvement.

Formation of Pt decorated Ni-Pt nanocubes through low temperature atomic diffusion--time-resolved elemental analysis of nanoparticle formation

The formation process of Pt decorated Ni-Pt nanocubes was investigated by analysing the elemental distribution of Ni and Pt in the particles obtained from time-resolved in situ sampling during the synthesis in the oleylamine-1-heptanol system. The analysis confirmed the formation of Pt(core)-Ni(shell) nanoparticles at the initial stages of the reaction. However, as the reaction time progressed, the Pt atoms at the centre diffused outward and reached the corners and edges of the particle, whose shape changed from nearly spherical at the initial stages of the reaction to a perfect cube at the end of the reaction, forming a Ni rich cube (core)-Pt(cage). The cage obtained by dissolving the Ni rich cube was composed mainly of Pt and the Ni content in the frame was a mere 12%. The catalytic activity of the Pt cage was measured using cyclic voltammetry. The initial measurements suggested that the activity was comparable to some of the commercially available Pt catalysts.

Synthesis of new metastable nanoalloys of immiscible metals with a pulse laser technique

The generation of nanoalloys of immiscible metals is still a challenge using conventional methods. However, because these materials are currently attracting much attention, alternative methods are needed. In this article, we demonstrate a simple but powerful strategy for the generation of a new metastable alloy of immiscible metals. Au(1-x)Ni(x) 3D structures with 56 at% of nickel in gold were successfully manufactured by the pulsed laser irradiation of colloidal nanoparticles. This technology can be used for preparing different metastable alloys of immiscible metals. We hypothesise that this technique leads to the formation of alloy particles through the agglomerations of nanoparticles, very fast heating, and fast cooling/solidification. Thus, we expect that our approach will be applicable to a wide range of inorganic solids, yielding even new metastable solids that fail to be stable in the bulk systems, and therefore do not exist in Nature.

Correlation of the structure and applications of dealloyed nanoporous metals in catalysis and energy conversion/storage

Nanoporous metals produced by dealloying have shown great promise in many areas such as catalysis/electrocatalysis, energy conversion/storage, sensing/biosensing, actuation, and surface-enhanced Raman scattering. Particularly, nanoscale metal ligaments with high electronic conductivity, tunable size and rich surface chemistry make nanoporous metals very promising as catalysts/electrocatalysts for energy conversion applications such as fuel cells and also as versatile three-dimensional substrates for energy-storage in supercapacitors and lithium ion batteries. In this review, we focus on the recent developments of dealloyed nanoporous metals in both catalysis/electrocatalysis and energy storage. In particular, based on the state-of-the-art electron microscopy characterization, we explain the atomic origin of the high catalytic activity of nanoporous gold. We also highlight the recent advances in rationally designing nanoporous metal-based composites and hierarchical structures for enhanced energy storage. Finally, we conclude with some outlook and perspectives with respect to future research on dealloyed nanoporous metals in catalysis- and energy-related applications.

Forest of Pt–Au–Ag tri-metallic nanodendrites as an efficient electrocatalyst for methanol oxidation reaction

Forests of trimetallic nanodendrites composed of Pt, Au, and Ag have been synthesized and their catalytic performances with regard to the methanol oxidation reaction (MOR) were evaluated.

Recent advancements in Pt and Pt-free catalysts for oxygen reduction reaction

Based on the understanding of the ORR catalytic mechanism, advanced Pt-based and Pt-free catalysts have been explored.

Synthesis of Pt-Rich@Pt–Ni alloy core–shell nanoparticles using halides

We demonstrated the synthesis of Pt–Ni alloy core–shell nanoparticles (NPs) via a one-pot thermal decomposition method, optimized by variation of the concentration of cetyltrimethylammonium chloride (CTAC) and reaction time.

The (0001) surfaces of α-Fe2O3 nanocrystals are preferentially activated for water oxidation by Ni doping

A modification process on hematite nanoplates leads to controlled surface area ratio of (0001) facets and Ni-doped surfaces. Electrochemical testing shows the enhancement of water oxidation activity by Ni-doping increases as the surface area ratio of (0001) facets increases.

A green approach for the decoration of Pd nanoparticles on graphene nanosheets: An in situ process for the reduction of C–C double bonds and a reusable catalyst for the Suzuki cross-coupling reaction

In situ synthesis of Pd nanoparticles on graphene nanosheets with simultaneous reduction of alkene to alkane using hydrogen gas were utilized as efficient catalysts for the Suzuki cross-coupling reaction.

Fine control over the morphology and photocatalytic activity of 3D ZnO hierarchical nanostructures: capping vs. etching

ZnO 3D hierarchical structures with different morphologies can be selectively synthesized at room temperature by using potassium hydroxide and citric acid as an etchant and capping agent, respectively.

One pot aqueous synthesis of nanoporous Au85Pt15 material with surface bound Pt islands: an efficient methanol tolerant ORR catalyst

For the first time, we are reporting the synthesis of Au100-xPtx nanoporous materials in the size range of 7-10 nm through the galvanic replacement of Ag by Pt from Au100-xAg2x spherical nano-alloys (x = 20, 15, 10 and 5) in an aqueous medium. The galvanic replacement reaction follows the 'Volmer-Weber' growth mode, resulting in the formation of surface bound platinum islands on a nanoporous gold surface. The high angle annular dark field image and low angle X-ray diffraction studies confirm the presence of nanoporous Au100-xPtx NPs. The electrochemical studies using the Au85Pt15/C catalyst show excellent methanol tolerance behaviour and better performance towards oxygen reduction reaction (ORR) in terms of high mass activity, mass-specific activity and figure of merit (FOM) when compared to HiSPEC Pt/C commercial catalyst. Preliminary studies on a full cell using nanoporous Au85Pt15/C (loading 1.0 mg cm(-2)) as the cathode material and Pt-Ru/C (loading: 0.5 mg cm(-2)) as the anode material performed better (38 mW cm(-2)) than the HiSPEC Pt/C cathode material (16 mW cm(-2)).

Mesoporous nano/micro noble metal particles: synthesis and applications

The morphology, size and composition often govern the physical and chemical properties of noble metal units with a size in the nano or micro scale. Thus, the controlled growth of noble metal crystals would help to tailor their unique properties and this would be followed by their practical application. Mesoporous nano/micro noble metal units are types of nanostructured material that have fascinating properties that can generate great potential for various applications. This review presents a general view on the growth mechanisms of porous noble metal units and is focused on recent progresses in their synthetic approaches. Then, their potential applications in the field of drug delivery, cell imaging and SERS substrates, as well as fuel cell catalysts are overviewed.

A facile approach for in situ synthesis of graphene-branched-Pt hybrid nanostructures with excellent electrochemical performance

A facile and green approach for the synthesis of highly electroactive branched Pt nanostructures well dispersed on graphene has been developed by in situ reduction of graphene oxides and Pt(iv) ions in an aqueous medium. The as-synthesized branched Pt and graphene hybrid nanomaterials (GR-BPtNs) were thoroughly characterized using Transmission Electron Microscope (TEM), UV-Visible spectroscopy, Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and Raman spectroscopy. This report clearly exploits the decisive role of the graphene support, the pH of the solution and the stabiliser on shaping the branched morphology of the Pt nanostructures well dispersed on graphene. Cyclic voltammetry, chronoamperometry and electrochemical impedance spectroscopy (EIS) measurements were employed to investigate the electrocatalytic performance and durability of GR-BPtNs towards methanol oxidation and oxygen reduction. The results reveal that the synergetic effect of the graphene support and the branched morphology triggers electrocatalytic performance and robust tolerance to surface poisoning of GR-BPtNs.

Durability enhancement of intermetallics electrocatalysts via N-anchor effect for fuel cells

Insufficient durability and catalytic activity of oxygen reduction reaction (ORR) electrocatalyst are key issues that have to be solved for the practical application of low temperature fuel cell. This paper introduces a new catalyst design strategy using N-anchor to promote the corrosion resistance of electrocatalyst. The as-synthesized N-Pt₃Fe₁/C shows a high electrocatalytic activity and a superior durability towards ORR. The kinetic current density of N-Pt₃Fe₁/C as normalized by ECSA is still as high as 0.145 mA cm⁻² and only 7% loss after 20000 potential cycles from 0.6 to 1.2 V (vs. NHE) in O₂-bubbling perchloric acid solution, whereas Pt₃Fe₁/C shows 49% loss under the same tests. The N-anchor approach offers novel opportunities for the development of ORR catalyst with excellent electrochemical properties.

Fine tuning of the structure of Pt-Cu alloy nanocrystals by glycine-mediated sequential reduction kinetics

Uniform Pt-Cu alloy nanocrystals in the shape of dendrite, yolk-cage, and box structures are prepared via a facile wet-chemical reduction route in which glycine is demonstrated to alter the reduction kinetics of metal cations, critical to the morphology of the obtained product. These alloy nanocrystals exhibit superior specific activity and stability in the electro-oxidation of methanol.

One-pot protocol for bimetallic Pt/Cu hexapod concave nanocrystals with enhanced electrocatalytic activity

Nanomaterials with particular nanostructures which usually possess special properties always attract considerable attention. A novel bimetallic Pt/Cu hexapod nanostructure was prepared by a facile one-pot strategy. The formation mechanism was investigated by the time sequential evolution experiments and the hexapod concave nanostructures originated from the Pt/Cu rhombic dodecahedron. Further electrochemical measurements indicated the bimetallic Pt/Cu hexapod concave nanocrystals showed enhanced catalytic activities. It is believed that these novel nanostuctures would open up new opportunities for catalytic applications.

Compositional segregation in shaped Pt alloy nanoparticles and their structural behaviour during electrocatalysis

Shape-selective monometallic nanocatalysts offer activity benefits based on structural sensitivity and high surface area. In bimetallic nanoalloys with well-defined shape, site-dependent metal surface segregation additionally affects the catalytic activity and stability. However, segregation on shaped alloy nanocatalysts and their atomic-scale evolution is largely unexplored. Exemplified by three octahedral PtxNi1-x alloy nanoparticle electrocatalysts with unique activity for the oxygen reduction reaction at fuel cell cathodes, we reveal an unexpected compositional segregation structure across the {111} facets using aberration-corrected scanning transmission electron microscopy and electron energy-loss spectroscopy. In contrast to theoretical predictions, the pristine PtxNi1-x nano-octahedra feature a Pt-rich frame along their edges and corners, whereas their Ni atoms are preferentially segregated in their {111} facet region. We follow their morphological and compositional evolution in electrochemical environments and correlate this with their exceptional catalytic activity. The octahedra preferentially leach in their facet centres and evolve into 'concave octahedra'. More generally, the segregation and leaching mechanisms revealed here highlight the complexity with which shape-selective nanoalloys form and evolve under reactive conditions.

One-pot fabrication of single-crystalline octahedral Pt-Cu nanoframes and their enhanced electrocatalytic activity

Octahedral Pt-Cu nanoframes have been synthesized by a one-pot aqueous method. Due to the unique structure and possible synergetic effect of Pt and Cu components, these octahedral Pt-Cu nanoframes exhibited significantly enhanced catalytic activity toward the electro-oxidation of formic acid in comparison with commercial Pt black and Pt/C catalysts.

Understanding and controlling nanoporosity formation for improving the stability of bimetallic fuel cell catalysts

Nanoporosity is a frequently reported phenomenon in bimetallic particle ensembles used as electrocatalysts for the oxygen reduction reaction (ORR) in fuel cells. It is generally considered a favorable characteristic, because it increases the catalytically active surface area. However, the effect of nanoporosity on the intrinsic activity and stability of a nanoparticle electrocatalyst has remained unclear. Here, we present a facile atmosphere-controlled acid leaching technique to control the formation of nanoporosity in Pt-Ni bimetallic nanoparticles. By statistical analysis of particle size, composition, nanoporosity, and atomic-scale core-shell fine structures before and after electrochemical stability test, we uncover that nanoporosity formation in particles larger than ca. 10 nm is intrinsically tied to a drastic dissolution of Ni and, as a result of this, a rapid drop in intrinsic catalytic activity during ORR testing, translating into severe catalyst performance degradation. In contrast, O2-free acid leaching enabled the suppression of nanoporosity resulting in more solid core-shell particle architectures with thin Pt-enriched shells; surprisingly, such particles maintained high intrinsic activity and improved catalytic durability under otherwise identical ORR tests. On the basis of these findings, we suggest that catalytic stability could further improve by controlling the particle size below ca. 10 nm to avoid nanoporosity. Our findings provide an explanation for the degradation of bimetallic particle ensembles and show an easy to implement pathway toward more durable fuel cell cathode catalysts.