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Vazquez R, Motovilova E, Winkler SA. Stretchable Sensor Materials Applicable to Radiofrequency Coil Design in Magnetic Resonance Imaging: A Review. SENSORS (BASEL, SWITZERLAND) 2024; 24:3390. [PMID: 38894182 PMCID: PMC11174967 DOI: 10.3390/s24113390] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/14/2024] [Revised: 05/19/2024] [Accepted: 05/21/2024] [Indexed: 06/21/2024]
Abstract
Wearable sensors are rapidly gaining influence in the diagnostics, monitoring, and treatment of disease, thereby improving patient outcomes. In this review, we aim to explore how these advances can be applied to magnetic resonance imaging (MRI). We begin by (i) introducing limitations in current flexible/stretchable RF coils and then move to the broader field of flexible sensor technology to identify translatable technologies. To this goal, we discuss (ii) emerging materials currently used for sensor substrates, (iii) stretchable conductive materials, (iv) pairing and matching of conductors with substrates, and (v) implementation of lumped elements such as capacitors. Applicable (vi) fabrication methods are presented, and the review concludes with a brief commentary on (vii) the implementation of the discussed sensor technologies in MRI coil applications. The main takeaway of our research is that a large body of work has led to exciting new sensor innovations allowing for stretchable wearables, but further exploration of materials and manufacturing techniques remains necessary, especially when applied to MRI diagnostics.
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Affiliation(s)
- Rigoberto Vazquez
- Department of Biomedical Engineering, Cornell University, Ithaca, NY 10065, USA
- Department of Radiology, Weill Cornell Medicine, New York, NY 10065, USA
| | | | - Simone Angela Winkler
- Department of Biomedical Engineering, Cornell University, Ithaca, NY 10065, USA
- Department of Radiology, Weill Cornell Medicine, New York, NY 10065, USA
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2
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Neupane GP, Ma W, Yildirim T, Tang Y, Zhang L, Lu Y. 2D organic semiconductors, the future of green nanotechnology. NANO MATERIALS SCIENCE 2019. [DOI: 10.1016/j.nanoms.2019.10.002] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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3
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Kamyshny A, Magdassi S. Conductive nanomaterials for 2D and 3D printed flexible electronics. Chem Soc Rev 2019; 48:1712-1740. [PMID: 30569917 DOI: 10.1039/c8cs00738a] [Citation(s) in RCA: 129] [Impact Index Per Article: 25.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Abstract
This review describes recent developments in the field of conductive nanomaterials and their application in 2D and 3D printed flexible electronics, with particular emphasis on inks based on metal nanoparticles and nanowires, carbon nanotubes, and graphene sheets. We present the basic properties of these nanomaterials, their stabilization in dispersions, formulation of conductive inks and formation of conductive patterns on flexible substrates (polymers, paper, textile) by using various printing technologies and post-printing processes. Applications of conductive nanomaterials for fabrication of various 2D and 3D electronic devices are also briefly discussed.
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Affiliation(s)
- Alexander Kamyshny
- Casali Center for Applied Chemistry, Institute of Chemistry, The Hebrew University of Jerusalem, Edmond J. Safra Campus, 91904 Jerusalem, Israel.
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4
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Valentine AD, Busbee TA, Boley JW, Raney JR, Chortos A, Kotikian A, Berrigan JD, Durstock MF, Lewis JA. Hybrid 3D Printing of Soft Electronics. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2017; 29:1703817. [PMID: 28875572 DOI: 10.1002/adma.201703817] [Citation(s) in RCA: 199] [Impact Index Per Article: 28.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/09/2017] [Revised: 08/03/2017] [Indexed: 05/20/2023]
Abstract
Hybrid 3D printing is a new method for producing soft electronics that combines direct ink writing of conductive and dielectric elastomeric materials with automated pick-and-place of surface mount electronic components within an integrated additive manufacturing platform. Using this approach, insulating matrix and conductive electrode inks are directly printed in specific layouts. Passive and active electrical components are then integrated to produce the desired electronic circuitry by using an empty nozzle (in vacuum-on mode) to pick up individual components, place them onto the substrate, and then deposit them (in vacuum-off mode) in the desired location. The components are then interconnected via printed conductive traces to yield soft electronic devices that may find potential application in wearable electronics, soft robotics, and biomedical devices.
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Affiliation(s)
| | - Travis A Busbee
- Pierce Hall Rm 221, 29 Oxford Street, Cambridge, MA, 02138, USA
| | | | - Jordan R Raney
- Pierce Hall Rm 221, 29 Oxford Street, Cambridge, MA, 02138, USA
| | - Alex Chortos
- Pierce Hall Rm 221, 29 Oxford Street, Cambridge, MA, 02138, USA
| | - Arda Kotikian
- Pierce Hall Rm 221, 29 Oxford Street, Cambridge, MA, 02138, USA
| | - John Daniel Berrigan
- Soft Materials Branch, Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright Patterson Air Force Base, OH, 45433, USA
| | - Michael F Durstock
- Soft Materials Branch, Materials and Manufacturing Directorate, Air Force Research Laboratory, Wright Patterson Air Force Base, OH, 45433, USA
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5
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Abstract
Owing to their capability of bypassing conventional high-priced and inflexible silicon based electronics to manufacture a variety of devices on flexible substrates by using large-scale and high-volume printing techniques, printed electronics (PE) have attracted increasing attention in the field of manufacturing industry for electronic devices. This simple and cost-effective approach could enhance current methods of constructing a patterned surface for nanomaterials and offer opportunities for developing fully-printed functional devices, especially offering the possibility of ubiquitous low-cost and flexible devices. This review presents a summary of work to date on the inorganic nanomaterials involved in PE applications, focused on the utilization of inorganic nanomaterials-based inks in the successful preparation of printed conductive patterns, electrodes, sensors, thin film transistors (TFTs) and other micro-/nanoscale devices. The printing techniques, sintering methods and printability of functional inks with their associated challenges are discussed, and we look forward so you can glimpse the future of PE applications.
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Affiliation(s)
- Wei Wu
- Laboratory of Printable Functional Nanomaterials and Printed Electronics, School of Printing and Packaging, Wuhan University, Wuhan 430072, P. R. China.
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6
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Saha B, Baek S, Lee J. Highly Sensitive Bendable and Foldable Paper Sensors Based on Reduced Graphene Oxide. ACS APPLIED MATERIALS & INTERFACES 2017; 9:4658-4666. [PMID: 28074645 DOI: 10.1021/acsami.6b10484] [Citation(s) in RCA: 25] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/06/2023]
Abstract
Over the past decade, the demand for high-performance wearable sensors has increased because of their capability for interaction with humans. Such sensors have typically been prepared on conventional substrates, such as silicon, PDMS, and copper mesh. In this work, we propose a class of wearable sensors fabricated from reduced graphene oxide (rGO) patterned paper substrates (rGO-paper). These rGO-paper sensors are highly sensitive to various deformations and capable of measuring bending and folding angles as small as 0.2° and 0.1°, respectively. We have demonstrated the applicability of these high-performance rGO-paper sensors by patterning rGO on kirigamis that can detect pulse and the motion of knees, wrists, and fingers. Finally, paper rings lined with rGO sensors were used to control a robotic hand, and an rGO-paper keyboard was used to light LEDs.
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Affiliation(s)
- Biswajit Saha
- BK21+ Transformative Training Program for Creative Mechanical and Aerospace Engineers and ‡Department of Mechanical and Aerospace Engineering, Seoul National University , Seoul 151744, South Korea
| | - Sangwoong Baek
- BK21+ Transformative Training Program for Creative Mechanical and Aerospace Engineers and ‡Department of Mechanical and Aerospace Engineering, Seoul National University , Seoul 151744, South Korea
| | - Junghoon Lee
- BK21+ Transformative Training Program for Creative Mechanical and Aerospace Engineers and ‡Department of Mechanical and Aerospace Engineering, Seoul National University , Seoul 151744, South Korea
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7
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Mechanical Fatigue Behavior of Flexible Printed Organic Thin-Film Transistors under Applied Strain. MATERIALS 2016; 10:ma10010018. [PMID: 28772377 PMCID: PMC5344584 DOI: 10.3390/ma10010018] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/12/2016] [Revised: 11/28/2016] [Accepted: 12/16/2016] [Indexed: 11/17/2022]
Abstract
We report on the mechanical fatigue behavior of printed, organic, thin-film transistors (OTFTs) based on a polymer semiconductor, investigated by repeatedly applying strain to the flexible OTFT devices and assessing their electrical characteristics after 60,000 bending cycles. As part of our investigation, we established that the rates of reduction in source/drain currents in the OTFT device depended on bending directions. Our improved understanding of the mechanical fatigue behavior of the flexible printed OTFT devices provides valuable insights into their employment in practical flexible electronics applications.
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Heremans P, Tripathi AK, de Jamblinne de Meux A, Smits ECP, Hou B, Pourtois G, Gelinck GH. Mechanical and Electronic Properties of Thin-Film Transistors on Plastic, and Their Integration in Flexible Electronic Applications. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2016; 28:4266-4282. [PMID: 26707947 DOI: 10.1002/adma.201504360] [Citation(s) in RCA: 74] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/05/2015] [Revised: 11/08/2015] [Indexed: 06/05/2023]
Abstract
The increasing interest in flexible electronics and flexible displays raises questions regarding the inherent mechanical properties of the electronic materials used. Here, the mechanical behavior of thin-film transistors used in active-matrix displays is considered. The change of electrical performance of thin-film semiconductor materials under mechanical stress is studied, including amorphous oxide semiconductors. This study comprises an experimental part, in which transistor structures are characterized under different mechanical loads, as well as a theoretical part, in which the changes in energy band structures in the presence of stress and strain are investigated. The performance of amorphous oxide semiconductors are compared to reported results on organic semiconductors and covalent semiconductors, i.e., amorphous silicon and polysilicon. In order to compare the semiconductor materials, it is required to include the influence of the other transistor layers on the strain profile. The bending limits are investigated, and shown to be due to failures in the gate dielectric and/or the contacts. Design rules are proposed to minimize strain in transistor stacks and in transistor arrays. Finally, an overview of the present and future applications of flexible thin-film transistors is given, and the suitability of the different material classes for those applications is assessed.
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Affiliation(s)
- Paul Heremans
- imec, Kapeldreef 75, B3001, Leuven, Belgium
- Department of Electrical Engineering, University of Leuven, Kasteelpark Arenberg 10, B3001, Leuven, Belgium
| | - Ashutosh K Tripathi
- National Center for Flexible Electronics, Indian Institute of Technology Kanpur, Kanpur, 208016, India
| | - Albert de Jamblinne de Meux
- imec, Kapeldreef 75, B3001, Leuven, Belgium
- Department of Electrical Engineering, University of Leuven, Kasteelpark Arenberg 10, B3001, Leuven, Belgium
| | - Edsger C P Smits
- Holst Center, TNO-The Dutch Organization for Applied Scientific Research, High Tech Campus 31, 5656, AE, Eindhoven, The Netherlands
| | - Bo Hou
- Holst Center, TNO-The Dutch Organization for Applied Scientific Research, High Tech Campus 31, 5656, AE, Eindhoven, The Netherlands
| | | | - Gerwin H Gelinck
- Holst Center, TNO-The Dutch Organization for Applied Scientific Research, High Tech Campus 31, 5656, AE, Eindhoven, The Netherlands
- Department of Applied Physics, Eindhoven University of Technology, P. O. Box 513, 5600, MB, Eindhoven, The Netherlands
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9
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Suppressing molecular vibrations in organic semiconductors by inducing strain. Nat Commun 2016; 7:11156. [PMID: 27040501 PMCID: PMC4822010 DOI: 10.1038/ncomms11156] [Citation(s) in RCA: 81] [Impact Index Per Article: 10.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/24/2015] [Accepted: 02/25/2016] [Indexed: 11/30/2022] Open
Abstract
Organic molecular semiconductors are solution processable, enabling the growth of large-area single-crystal semiconductors. Improving the performance of organic semiconductor devices by increasing the charge mobility is an ongoing quest, which calls for novel molecular and material design, and improved processing conditions. Here we show a method to increase the charge mobility in organic single-crystal field-effect transistors, by taking advantage of the inherent softness of organic semiconductors. We compress the crystal lattice uniaxially by bending the flexible devices, leading to an improved charge transport. The mobility increases from 9.7 to 16.5 cm2 V−1 s−1 by 70% under 3% strain. In-depth analysis indicates that compressing the crystal structure directly restricts the vibration of the molecules, thus suppresses dynamic disorder, a unique mechanism in organic semiconductors. Since strain can be easily induced during the fabrication process, we expect our method to be exploited to build high-performance organic devices. The mobility of organic semiconductors can be tuned by modifying their chemical composition or crystalline properties. Here, the authors show that bending organic single crystals increases their field effect transistor mobility due to restrained molecular vibrations and subsequently reduced dynamic disorder.
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10
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Oh G, Kim JS, Jeon JH, Won E, Son JW, Lee DH, Kim CK, Jang J, Lee T, Park BH. Graphene/Pentacene Barristor with Ion-Gel Gate Dielectric: Flexible Ambipolar Transistor with High Mobility and On/Off Ratio. ACS NANO 2015; 9:7515-7522. [PMID: 26083550 DOI: 10.1021/acsnano.5b02616] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/04/2023]
Abstract
High-quality channel layer is required for next-generation flexible electronic devices. Graphene is a good candidate due to its high carrier mobility and unique ambipolar transport characteristics but typically shows a low on/off ratio caused by gapless band structure. Popularly investigated organic semiconductors, such as pentacene, suffer from poor carrier mobility. Here, we propose a graphene/pentacene channel layer with high-k ion-gel gate dielectric. The graphene/pentacene device shows both high on/off ratio and carrier mobility as well as excellent mechanical flexibility. Most importantly, it reveals ambipolar behaviors and related negative differential resistance, which are controlled by external bias. Therefore, our graphene/pentacene barristor with ion-gel gate dielectric can offer various flexible device applications with high performances.
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Affiliation(s)
| | | | | | | | | | | | | | - Jingon Jang
- ‡Department of Physics and Astronomy, and Institute of Applied Physics, Seoul National University, Seoul 151-747, Korea
| | - Takhee Lee
- ‡Department of Physics and Astronomy, and Institute of Applied Physics, Seoul National University, Seoul 151-747, Korea
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11
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Matsuhisa N, Kaltenbrunner M, Yokota T, Jinno H, Kuribara K, Sekitani T, Someya T. Printable elastic conductors with a high conductivity for electronic textile applications. Nat Commun 2015; 6:7461. [PMID: 26109453 PMCID: PMC4491189 DOI: 10.1038/ncomms8461] [Citation(s) in RCA: 315] [Impact Index Per Article: 35.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/21/2014] [Accepted: 05/11/2015] [Indexed: 12/11/2022] Open
Abstract
The development of advanced flexible large-area electronics such as flexible displays and sensors will thrive on engineered functional ink formulations for printed electronics where the spontaneous arrangement of molecules aids the printing processes. Here we report a printable elastic conductor with a high initial conductivity of 738 S cm−1 and a record high conductivity of 182 S cm−1 when stretched to 215% strain. The elastic conductor ink is comprised of Ag flakes, a fluorine rubber and a fluorine surfactant. The fluorine surfactant constitutes a key component which directs the formation of surface-localized conductive networks in the printed elastic conductor, leading to a high conductivity and stretchability. We demonstrate the feasibility of our inks by fabricating a stretchable organic transistor active matrix on a rubbery stretchability-gradient substrate with unimpaired functionality when stretched to 110%, and a wearable electromyogram sensor printed onto a textile garment. Printable electronics is highly desirable for high throughput device manufacture. Here, Matsuhisa et al. report an electric ink, made of a self-assembled network of sliver flakes on the surface of a fluorine rubber matrix, which exhibits high conductivity and mechanical durability to achieve this goal.
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Affiliation(s)
- Naoji Matsuhisa
- Electrical and Electronic Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan.,Advanced Leading Graduate Course for Photon Science (ALPS), 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Martin Kaltenbrunner
- Electrical and Electronic Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan.,Exploratory Research for Advanced Technology (ERATO), Japan Science and Technology Agency (JST), 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Tomoyuki Yokota
- Electrical and Electronic Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan.,Exploratory Research for Advanced Technology (ERATO), Japan Science and Technology Agency (JST), 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Hiroaki Jinno
- Electrical and Electronic Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Kazunori Kuribara
- Electrical and Electronic Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Tsuyoshi Sekitani
- Electrical and Electronic Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan.,Exploratory Research for Advanced Technology (ERATO), Japan Science and Technology Agency (JST), 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan.,The Institute of Scientific and Industrial Research (ISIR), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan
| | - Takao Someya
- Electrical and Electronic Engineering and Information Systems, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan.,Exploratory Research for Advanced Technology (ERATO), Japan Science and Technology Agency (JST), 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
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12
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Xu Y, Liu C, Khim D, Noh YY. Development of high-performance printed organic field-effect transistors and integrated circuits. Phys Chem Chem Phys 2015; 17:26553-74. [DOI: 10.1039/c4cp02413c] [Citation(s) in RCA: 88] [Impact Index Per Article: 9.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
Abstract
In this perspective article, we provide a recent overview of the route to realize high-performance printed organic transistors and integrated circuits.
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Affiliation(s)
- Yong Xu
- Department of Energy and Materials Engineering
- Dongguk University
- Seoul 100-715
- Republic of Korea
| | - Chuan Liu
- Department of Energy and Materials Engineering
- Dongguk University
- Seoul 100-715
- Republic of Korea
| | - Dongyoon Khim
- Department of Energy and Materials Engineering
- Dongguk University
- Seoul 100-715
- Republic of Korea
| | - Yong-Young Noh
- Department of Energy and Materials Engineering
- Dongguk University
- Seoul 100-715
- Republic of Korea
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13
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Yoo JH, Han DS, Park SB, Chae J, Kim JM, Kwak J. Fast and low-temperature sintering of silver complex using oximes as a potential reducing agent for solution-processible, highly conductive electrodes. NANOTECHNOLOGY 2014; 25:465706. [PMID: 25360800 DOI: 10.1088/0957-4484/25/46/465706] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/04/2023]
Abstract
Highly conductive, solution-processed silver thin-films were obtained at a low sintering temperature of 100 °C in a short sintering time of 10 min by introducing oximes as a potential reductant for silver complex. The thermal properties and reducibility of three kinds of oximes, acetone oxime, 2-butanone oxime, and one dimethylglyoxime, were investigated as a reducing agent, and we found that the thermal decomposition product of oximes (ketones) accelerated the conversion of silver complex into highly conductive silver at low sintering temperature in a short time. Using the acetone oxime, the silver thin-film exhibited the lowest surface resistance (0.91 Ω sq(-1)) compared to those sing other oximes. The silver thin-film also showed a high reflectance of 97.8%, which is comparable to evaporated silver films. We also demonstrated inkjet printed silver patterns with the oxime-added silver complex inks.
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Affiliation(s)
- Ji Hoon Yoo
- Department of Chemistry, Sungkyunkwan University, Suwon 440-746, Korea. InkTec Co. Ltd, Ansan-si, Gyeonggi-do 425-839, Korea
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14
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Baek Y, Lim S, Yoo EJ, Kim LH, Kim H, Lee SW, Kim SH, Park CE. Fluorinated polyimide gate dielectrics for the advancing the electrical stability of organic field-effect transistors. ACS APPLIED MATERIALS & INTERFACES 2014; 6:15209-15216. [PMID: 25137674 DOI: 10.1021/am5035076] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/03/2023]
Abstract
Organic field-effect transistors (OFETs) that operated with good electrical stability were prepared by synthesizing fluorinated polyimide (PI) gate dielectrics based on 6FDA-PDA-PDA PI and 6FDA-CF3Bz-PDA PI. 6FDA-PDA-PDA PI and 6FDA-CF3Bz-PDA PI contain 6 and 18 fluorine atoms per repeat unit, respectively. These fluorinated polymers provided smooth surface topographies and surface energies that decreased as the number of fluorine atoms in the polymer backbone increased. These properties led to a better crystalline morphology in the semiconductor film grown over their surfaces. The number of fluorine atoms in the PI backbone increased, the field-effect mobility improved, and the threshold voltage shifted toward positive values (from -0.38 to +2.21 V) in the OFETs with pentacene and triethylsilylethynyl anthradithiophene. In addition, the highly fluorinated polyimide dielectric showed negligible hysteresis and a notable gate bias stability under both a N2 environment and ambient air.
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Affiliation(s)
- Yonghwa Baek
- Polymer Research Institute, Department of Chemical Engineering, Pohang University of Science and Technology , Pohang 790-784, South Korea
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15
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Personal electronics printing via tapping mode composite liquid metal ink delivery and adhesion mechanism. Sci Rep 2014; 4:4588. [PMID: 24699375 PMCID: PMC3975221 DOI: 10.1038/srep04588] [Citation(s) in RCA: 147] [Impact Index Per Article: 14.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2013] [Accepted: 03/05/2014] [Indexed: 11/19/2022] Open
Abstract
Printed electronics is becoming increasingly important in a variety of newly emerging areas. However, restricted to the rather limited conductive inks and available printing strategies, the current electronics manufacture is usually confined to industry level. Here, we show a highly cost-effective and entirely automatic printing way towards personal electronics making, through introducing a tapping-mode composite fluid delivery system. Fundamental mechanisms regarding the reliable printing, transfer and adhesion of the liquid metal inks on the substrate were disclosed through systematic theoretical interpretation and experimental measurements. With this liquid metal printer, a series of representative electronic patterns spanning from single wires to desired complex configurations such as integrated circuit (IC), printed-circuits-on-board (PCB), electronic paintings, or more do-it-yourself (DIY) devices, were demonstrated to be printed out with high precision in a moment. And the total machine cost already reached personally affordable price. This is hard to achieve by a conventional PCB technology which generally takes long time and is material, water and energy consuming, while the existing printed electronics is still far away from the real direct printing goal. The present work opens the way for large scale personal electronics manufacture and is expected to generate important value for the coming society.
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16
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Fukuda K, Takeda Y, Mizukami M, Kumaki D, Tokito S. Fully solution-processed flexible organic thin film transistor arrays with high mobility and exceptional uniformity. Sci Rep 2014; 4:3947. [PMID: 24492785 PMCID: PMC3912504 DOI: 10.1038/srep03947] [Citation(s) in RCA: 156] [Impact Index Per Article: 15.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/21/2013] [Accepted: 01/15/2014] [Indexed: 12/03/2022] Open
Abstract
Printing fully solution-processed organic electronic devices may potentially revolutionize production of flexible electronics for various applications. However, difficulties in forming thin, flat, uniform films through printing techniques have been responsible for poor device performance and low yields. Here, we report on fully solution-processed organic thin-film transistor (TFT) arrays with greatly improved performance and yields, achieved by layering solution-processable materials such as silver nanoparticle inks, organic semiconductors, and insulating polymers on thin plastic films. A treatment layer improves carrier injection between the source/drain electrodes and the semiconducting layer and dramatically reduces contact resistance. Furthermore, an organic semiconductor with large-crystal grains results in TFT devices with shorter channel lengths and higher field-effect mobilities. We obtained mobilities of over 1.2 cm2 V−1 s−1 in TFT devices with channel lengths shorter than 20 μm. By combining these fabrication techniques, we built highly uniform organic TFT arrays with average mobility levels as high as 0.80 cm2 V−1 s−1 and ideal threshold voltages of 0 V. These results represent major progress in the fabrication of fully solution-processed organic TFT device arrays.
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Affiliation(s)
- Kenjiro Fukuda
- Research Center for Organic Electronics (ROEL), Graduate School of Science and Engineering, Yamagata University, 4-3-16, Jonan, Yonezawa, Yamagata, 992-8510, Japan
| | - Yasunori Takeda
- Research Center for Organic Electronics (ROEL), Graduate School of Science and Engineering, Yamagata University, 4-3-16, Jonan, Yonezawa, Yamagata, 992-8510, Japan
| | - Makoto Mizukami
- Innovation Center for Organic Electronics (INOEL), Graduate School of Science and Engineering, Yamagata University, 1-808-48, Arcadia, Yonezawa, Yamagata, 992-0119, Japan
| | - Daisuke Kumaki
- Research Center for Organic Electronics (ROEL), Graduate School of Science and Engineering, Yamagata University, 4-3-16, Jonan, Yonezawa, Yamagata, 992-8510, Japan
| | - Shizuo Tokito
- Research Center for Organic Electronics (ROEL), Graduate School of Science and Engineering, Yamagata University, 4-3-16, Jonan, Yonezawa, Yamagata, 992-8510, Japan
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