Replication of Leaf Surface Structures for Light Harvesting

Replication of Leaf Surface Structures on Flat Phosphor-Converted LEDs for Enhanced Angular Color Uniformity

We explored the use of biomimetic structures, including those that mimic leaf structures, to enhance the angular color uniformity of flat phosphor-converted light-emitting diodes (pcLEDs). The distinct microstructures found on natural leaf surfaces, such as micro-scale bumps, ridges, and hierarchical patterns, have inspired the design of artificial microstructures that can improve light extraction, scattering, and overall optical performance in LED applications. The effects of these leaf surface microstructures on the phosphor layer of flat pcLEDs were evaluated. An imprinting technique was employed to directly replicate the surface morphology structures from fresh plant leaves. The results indicated that this method provided excellent scattering capability and reduced the disparity in light output between blue and yellow light emissions from flat pcLEDs at various angles. Subsequently, uniform correlated color temperature in the flat pcLEDs was achieved, reducing the yellow ring effect. Furthermore, the availability of diverse wrinkle and surface patterns from a wide range of natural prototypes could reduce design costs compared with traditional mold fabrication, making the method suitable for application in mass production.

Light scattering in stacked mesophyll cells results in similarity characteristic of solar spectral reflectance and transmittance of natural leaves

Solar spectral reflectance and transmittance of natural leaves exhibit dramatic similarity. To elucidate the formation mechanism and physiological significance, a radiative transfer model was constructed, and the effects of stacked mesophyll cells, chlorophyll content and leaf thickness on the visible light absorptance of the natural leaves were analyzed. Results indicated that light scattering caused by the stacked mesophyll cells is responsible for the similarity. The optical path of visible light in the natural leaves is increased with the scattering process, resulting in that the visible light transmittance is significantly reduced meanwhile the visible light reflectance is at a low level, thus the visible light absorptance tends to a maximum and the absorption of photosynthetically active radiation (PAR) by the natural leaves is significantly enhanced. Interestingly, as two key leaf functional traits affecting the absorption process of PAR, chlorophyll content and leaf thickness of the natural leaves in a certain environment show a convergent behavior, resulting in the high visible light absorptance of the natural leaves, which demonstrates the PAR utilizing strategies of the natural leaves. This work provides a new perspective for revealing the evolutionary processes and ecological strategies of natural leaves, and can be adopted to guide the improvement directions of crop photosynthesis.

High-Resolution Surface Replication of Living Organisms using Air-Through-Precursor Suction-Augmented Replica Molding

Replica molding is widely used to reproduce the surface microstructures that provide living organisms with distinct and useful functions. However, the existing methods are limited by the low resolution resulting from the air trapped in the structures during precursor solution loading. This study investigated replica molding with an air-through-precursor suction (APS) process, which used a degassed polydimethylsiloxane substrate to remove the trapped air through the precursor solution. The liquid loading times are characterized using a model template, and air suction that is up to 36 times faster can be achieved using the APS process relative to a conventional method. Using APS replica molding, biocompatible replicates from human fingerprints and gecko skin are fabricated using only a 3 min precursor solution loading step. Owing to the enhanced and reproducible resolution from APS replica molding, for the first time, the structural changes in the foot of a living gecko at the microscale can be observed when standing on a horizontal or vertical surface.

Lotus-Leaf-Inspired Biomimetic Coatings: Different Types, Key Properties, and Applications in Infrastructures

A universal infrastructural issue is wetting of surfaces; millions of dollars are invested annually for rehabilitation and maintenance of infrastructures including roadways and buildings to fix the damages caused by moisture and frost. The biomimicry of the lotus leaf can provide superhydrophobic surfaces that can repel water droplets, thus reducing the penetration of moisture, which is linked with many deterioration mechanisms in infrastructures, such as steel corrosion, sulfate attack, alkali-aggregate reactions, and freezing and thawing. In cold-region countries, the extent of frost damage due to freezing of moisture in many components of infrastructures will be decreased significantly if water penetration can be minimized. Consequently, it will greatly reduce the maintenance and rehabilitation costs of infrastructures. The present study was conducted to explore any attempted biomimicry of the lotus leaf to produce biomimetic coatings. It focuses on anti-wetting characteristics (e.g., superhydrophobicity, sliding angle, contact angle), self-cleaning capability, durability, and some special properties (e.g., light absorbance and transmission, anti-icing capacity, anti-fouling ability) of lotus-leaf-inspired biomimetic coatings. This study also highlights the potential applications of such coatings, particularly in infrastructures. The most abundant research across coating materials showed superhydrophobicity as being well-tested while self-cleaning capacity and durability remain among the properties that require further research with existing promise. In addition, the special properties of many coating materials should be validated before practical applications.

Performance of Luminescent Solar Concentrators Integrated with Negative Replica Layers of Leaf Surface Microstructures

In this study, a negative replica layer of leaf surface microstructures was used to cover the top surfaces of semitransparent thin-film luminescent solar concentrators (LSCs) to enhance the concentrators’ performance. With low reflection on the air–glass interface of the glass plate in a thin-film LSC, a negative replica layer enables the scattering of incident sunlight and increases the path of light transmitted into the LSC and the thin phosphor layer at the bottom surface of the LSC. The incident sunlight is therefore more likely to interact with the phosphor particles in the thin-film phosphor layer, thereby enhancing the performance of the LSC. In this study, semitransparent thin-film LSCs with different inorganic phosphors were examined. The experimental results revealed that the optical collection efficiency of semitransparent thin-film LSCs covered with negative replica layers of leaf surface microstructures was higher than that of the semitransparent thin-film LSCs without negative replica layers. Furthermore, the LSCs with negative replica layers with high haze ratios exhibited high optical collection efficiency. Integrating negative replica layers of leaf surface microstructures as semitransparent layers in thin-film LSCs may optimize the application of LSCs in building-integrated photovoltaics (BIPVs).

Formation of Nanostructure during Replication of a Hierarchical Plant Surface

Plant and animal surfaces have become a model for preparing special synthetic surfaces with low wettability, reflectivity, or antibacterial properties. Processes that lead to the creation of replicas of natural character use two-step imprinting methods. This article describes a technique of synthetic polymer surface preparation by the process of two-stage imprinting. The laboratory-prepared structure copies the original natural pattern at the micrometer and sub-micrometer levels, supplemented by a new substructure. The new substructure identified by the scanning electron microscope is created at the nanometer level during the technological process. The nanostructure is formed only under the conditions that a hierarchical structure forms the surface of the natural replicated pattern, the replication mold is from a soft elastomeric material, and the material for producing the synthetic surface is a polymer capable of crystallizing. A new nanometer substructure formation occurs when the polymer cools to standard laboratory temperature and atmospheric pressure.

The Surfaces of the Ceratonia siliqua L. (Carob) Leaflet: Insights from Physics and Chemistry

The production of superhydrophobic coatings inspired by the surface of plant leaves is a challenging goal. Such coatings hold a bright technological future in niche markets of the aeronautical, space, naval, building, automobile, and biomedical sectors. This work is focused on the adaxial (top) and abaxial (bottom) surfaces of the leaflet of the Ceratonia silique L. (carob), a high-commercial-value Mediterranean tree cultivated in many regions of the world. The adaxial and abaxial surfaces feature hydrophobic and superhydrophobic behaviors, respectively. Their chemical composition is very simple: monopalmitin ester and palmitic acid are protuberant in the epicuticular and intracuticular wax layers of the adaxial surface, respectively, whereas 1-octacosanol dominates in the abaxial wax layers. In both surfaces, epicuticular wax is organized along a randomly oriented and intricate network of nanometer-thick and micrometer-long plates, whose density and degree of interconnection are significantly higher in the abaxial surface. The measured tilting angles for the abaxial surface (12-70°) reveal unusual variable density and water adhesion of the nanostructured plate-based texture. Optical measurements demonstrate that light reflectance/absorbance of the glaucous abaxial surface is significantly higher/lower than that of the nonglaucous adaxial surface. In both surfaces, diffuse reflectance is dominant, and the absorbance is weakly dependent on the light incidence angle. We show that the highly dense nanostructured platelike texture of the epicuticular abaxial layer of the C. siliqua leaflet works as a sophisticated light and water management system: it reflects solar radiation diffusely to lower the surface temperature, and it has superhydrophobic character to keep the surface dry. Such attributes enable efficient gas exchange (photosynthesis and respiration), transpiration, and evaporation. To mimic for the first time the abaxial surface, a templation approach was adopted using poly(dimethylsiloxane) (PDMS)/poly(methylphenylsiloxane) (PMPS) positive/negative replicas and a soft polymer/siloxane negative replica produced by the sol-gel process. Because high topographical variations of the biotemplate and wax adhesion to the biohybrid film affected the replication quality, the reproduction of the wax texture via the synthesis of 1-octacosanol-grafted siloxane-based hybrid materials is proposed as a suitable route to duplicate the abaxial surface with high fidelity. The natural chemical/physical strategy adopted by the C. siliqua leaflet to face the harsh Mediterranean climate is a powerful source of bioinspiration for the development of diffuse reflecting and superhydrophobic material systems with foreseen applications as dual-functional antiglare and water-repelling coatings.

Mimicking flower petals to fabricate self-cleaning and antireflective polymer surfaces

This work explored a facile way to fabricate superhydrophobic and antireflective polymer surfaces using Canna indica flower petals. A simple, inexpensive two-step soft-lithography technique was employed to replicate the surface structures of C. indica flower petals onto two different polymer surfaces namely, polydimethylsiloxane (PDMS) — a hydrophobic polymer and resorcinol–formaldehyde (RF) xerogel — a hydrophilic polymer. First, a negative replica was prepared in PDMS using the flower petal as a template. Second, the negative PDMS replica was later used as a stamp to prepare a positive replica in both PDMS and RF xerogel. These replicated structured surfaces greatly influenced the wettability properties. The contact angle of the replicated PDMS surfaces increased to the nearly superhydrophobic values of 145° (negative PDMS replica) and 144° (positive PDMS replica) compared with that of the plain surface, which is 101°. Interestingly, the contact angle of the replicated RF surface significantly increased to 151° (superhydrophobic) compared with that of the planar RF surface, which is hydrophilic (68°). Furthermore, the replicated polymer surfaces exhibited not only excellent superhydrophobic properties but also antireflective properties. These multifunctional surfaces with superhydrophobicity as well as an omnidirectional antireflective property may find a wide range of applications, such as solar energy harvesting, optical displays and marine applications.

Highly Efficient Nanoscale Analysis of Plant Stomata and Cell Surface Using Polyaddition Silicone Rubber

Stomata control gas exchange and water transpiration and are one of the most important physiological apparatuses in higher plants. The regulation of stomatal aperture is closely coordinated with photosynthesis, nutrient uptake, plant growth, development, and so on. With advances in scanning electron microscopy (SEM), high-resolution images of plant stomata and cell surfaces can be obtained from detached plant tissues. However, this method does not allow for rapid analysis of the dynamic variation of plant stomata and cell surfaces in situ under nondestructive conditions. In this study, we demonstrated a novel plant surface impression technique (PSIT, Silagum-Light as correction impression material based on A-silicones for all two-phase impression techniques) that allows for precise analysis of plant stomata aperture and cell surfaces. Using this method, we successfully monitored the dynamic variation of stomata and observed the nanoscale microstructure of soybean leaf trichomes and dragonfly wings. Additionally, compared with the analytical precision and the time used for preparing the observation samples between PSIT and traditional SEM, the results suggested that the analytical precision of PSIT was the same to traditional SEM, but the PSIT was more easy to operate. Thus, our results indicated that PSIT can be widely applied to the plant science field.

Omnidirectional Light Capture by Solar Cells Mimicking the Structures of the Epidermal cells of Leaves

It is important to develop solar cells that can capture and utilize omnidirectional light in urban environments, where photovoltaic (PV) devices are installed in fixed directions. We report a new design for such light capture, which mimics the structure of a leaf epidermis. First, we analyzed the epidermal structures of different plant species in detail so that we could copy them and fabricate light-trapping layers with different shapes: as lens arrays, pillars, and lens arrays with rough surfaces. Then we analyzed the results of two-dimensional ray-tracing simulations of perfectly aligned and Gaussian-scattered incident light in terms of light-trapping capabilities. Based on these results, we prepared high-performance dye-sensitized solar cells with light-trapping layers that exhibited omnidirectional light capturing functionality. Our layers enhanced the efficiency of obliquely incident light capture by 70%. Therefore, we expect that new possibilities for next-generation PVs, extending beyond the current rigid concepts, will arise upon the application of these results and from findings that build on these results.

Replicating the complexity of natural surfaces: technique validation and applications for biomimetics, ecology and evolution

The surfaces of animals, plants and abiotic structures are not only important for organismal survival, but they have also inspired countless biomimetic and industrial applications. Additionally, the surfaces of animals and plants exhibit an unprecedented level of diversity, and animals often move on the surface of plants. Replicating these surfaces offers a number of advantages, such as preserving a surface that is likely to degrade over time, controlling for non-structural aspects of surfaces, such as compliance and chemistry, and being able to produce large areas of a small surface. In this paper, we compare three replication techniques among a number of species of plants, a technical surface and a rock. We then use two model parameters (cross-covariance function ratio and relative topography difference) to develop a unique method for quantitatively evaluating the quality of the replication. Finally, we outline future directions that can employ highly accurate surface replications, including ecological and evolutionary studies, biomechanical experiments, industrial applications and improving haptic properties of bioinspired surfaces. The recent advances associated with surface replication and imaging technology have formed a foundation on which to incorporate surface information into biological sciences and to improve industrial and biomimetic applications. This article is part of the theme issue 'Bioinspired materials and surfaces for green science and technology'.

Bioinspired phase-separated disordered nanostructures for thin photovoltaic absorbers

The wings of the black butterfly, Pachliopta aristolochiae, are covered by micro- and nanostructured scales that harvest sunlight over a wide spectral and angular range. Considering that these properties are particularly attractive for photovoltaic applications, we analyze the contribution of these micro- and nanostructures, focusing on the structural disorder observed in the wing scales. In addition to microspectroscopy experiments, we conduct three-dimensional optical simulations of the exact scale structure. On the basis of these results, we design nanostructured thin photovoltaic absorbers of disordered nanoholes, which combine efficient light in-coupling and light-trapping properties together with a high angular robustness. Finally, inspired by the phase separation mechanism of self-assembled biophotonic nanostructures, we fabricate these bioinspired absorbers using a scalable, self-assembly patterning technique based on the phase separation of binary polymer mixture. The nanopatterned absorbers achieve a relative integrated absorption increase of 90% at a normal incident angle of light to as high as 200% at large incident angles, demonstrating the potential of black butterfly structures for light-harvesting purposes in thin-film solar cells.