A novel Si/Sn composite with entangled ribbon structure as anode materials for lithium ion battery

High-Performance Silicon-Rich Microparticle Anodes for Lithium-Ion Batteries Enabled by Internal Stress Mitigation

Si is a promising anode material for Li ion batteries because of its high specific capacity, abundant reserve, and low cost. However, its rate performance and cycling stability are poor due to the severe particle pulverization during the lithiation/delithiation process. The high stress induced by the Li concentration gradient and anisotropic deformation is the main reason for the fracture of Si particles. Here we present a new stress mitigation strategy by uniformly distributing small amounts of Sn and Sb in Si micron-sized particles, which reduces the Li concentration gradient and realizes an isotropic lithiation/delithiation process. The Si8.5Sn0.5Sb microparticles (mean particle size: 8.22 μm) show over 6000-fold and tenfold improvements in electronic conductivity and Li diffusivity than Si particles, respectively. The discharge capacities of the Si8.5Sn0.5Sb microparticle anode after 100 cycles at 1.0 and 3.0 A g-1 are 1.62 and 1.19 Ah g-1, respectively, corresponding to a retention rate of 94.2% and 99.6%, respectively, relative to the capacity of the first cycle after activation. Multicomponent microparticle anodes containing Si, Sn, Sb, Ge and Ag prepared using the same method yields an ultra-low capacity decay rate of 0.02% per cycle for 1000 cycles at 1 A g-1, corroborating the proposed mechanism. The stress regulation mechanism enabled by the industry-compatible fabrication methods opens up enormous opportunities for low-cost and high-energy-density Li-ion batteries.

Facile and Scalable Development of High-Performance Carbon-Free Tin-Based Anodes for Sodium-Ion Batteries

Tin (Sn)-based anodes for sodium (Na)-ion batteries possess higher Na-storage capacity and better safety aspects compared to hard carbon -based anodes but suffer from poor cyclic stability due to volume expansion/contraction and concomitant loss in mechanical integrity during sodiation/desodiation. To address this, the usage of nanoscaled electrode-active particles and nanoscaled-carbon-based buffers has been explored, but with compromises with the tap density, accrued irreversible surface reactions, overall capacity (for "inactive" carbon), and adoption of non-scalable/complex preparation routes. Against this backdrop, anode-active "layered" bismuth (Bi) has been incorporated with Sn via a facile-cum-scalable mechanical-milling approach, leading to individual electrode-active particles being composed of well-dispersed Sn and Bi phases. The optimized carbon-free Sn-Bi compositions, benefiting from the combined effects of "buffering" action and faster Na transport of Bi, to go with the greater Na-storage capacity and lower operating potential of Sn, exhibit excellent cyclic stability (viz., ∼83-92% capacity retention after 200 cycles at 1C) and rate capability (viz., no capacity drop from C/5 to 2C, with only ∼25% drop at 5C), despite having fairly coarse particles (∼5-10 μm). As proven by operando synchrotron X-ray diffraction and stress measurements, the sequential sodiation/desodiation of the components and, concomitantly, stress build-ups at different potentials provide "buffering" action even for such "active-active" Sn-Bi compositions. Furthermore, the overall stress development upon sodiation of Bi has been found to be significantly lower than that of Sn (by a factor of ∼3.8), which renders Bi promising as a "buffer" material, in general. Dissemination of such complex interplay between electrode-active components during electrochemical cycling also paves the way for the development of high-performance, safe, and scalable "alloying-reaction"-based anode materials for Na-ion batteries and beyond, sans the need for ultrafine/nanoscaled electrode particles or "inactive" nanoscaled-carbon-based "buffer" materials.

Facile Synthesis of Hybrid Anodes with Enhanced Lithium-Storage Performance Realized by a "Synergistic Effect"

Alloying-type anodes including Si- and Sn-based materials are considered the most exploitable anodes for high-performance lithium-ion batteries. However, problems of poor kinetics properties and structural failures such as grain pulverization and coarsening hinder their large-scale application. Herein, SnO₂/Si@graphite hybrid anodes, with nano-SnO₂ and nano-Si thoroughly mixed with each other and loaded onto graphite flakes, have been prepared by a facile ball milling method. Attributed to the "synergistic effect" between SnO₂ and Si, the mechanical stability and kinetics properties can be remarkably enhanced. Furthermore, graphite substrate supplies a fast electrically conductive path and buffers the volume expansion of active particles. Accordingly, SnO₂/Si@graphite delivers 798.9 mAh g^-1 at 200 mA g^-1 and maintains 550.8 mAh g^-1 after 1000 cycles at 1 A g^-1 in half cells. Impressively, a high energy density of 431.4 Wh kg^-1 (based on the mass of anode and cathode) can be obtained in full cells when paired with the NCM622 cathode. This work presents an effective strategy to exploit high-performance alloying-type anodes for LIBs by designing hybrid materials with multiple active components.

Strategies for Controlling or Releasing the Influence Due to the Volume Expansion of Silicon inside Si-C Composite Anode for High-Performance Lithium-Ion Batteries

Currently, silicon is considered among the foremost promising anode materials, due to its high capacity, abundant reserves, environmental friendliness, and low working potential. However, the huge volume changes in silicon anode materials can pulverize the material particles and result in the shedding of active materials and the continual rupturing of the solid electrolyte interface film, leading to a short cycle life and rapid capacity decay. Therefore, the practical application of silicon anode materials is hindered. However, carbon recombination may remedy this defect. In silicon/carbon composite anode materials, silicon provides ultra-high capacity, and carbon is used as a buffer, to relieve the volume expansion of silicon; thus, increasing the use of silicon-based anode materials. To ensure the future utilization of silicon as an anode material in lithium-ion batteries, this review considers the dampening effect on the volume expansion of silicon particles by the formation of carbon layers, cavities, and chemical bonds. Silicon-carbon composites are classified herein as coated core-shell structure, hollow core-shell structure, porous structure, and embedded structure. The above structures can adequately accommodate the Si volume expansion, buffer the mechanical stress, and ameliorate the interface/surface stability, with the potential for performance enhancement. Finally, a perspective on future studies on Si-C anodes is suggested. In the future, the rational design of high-capacity Si-C anodes for better lithium-ion batteries will narrow the gap between theoretical research and practical applications.

2-Carboxyethylgermanium Sesquioxide as A Promising Anode Material for Li-Ion Batteries

Various forms of germanium and germanium-containing compounds and materials are actively investigated as energy-intensive alternatives to graphite as the anode of lithium-ion batteries. The most accessible form-germanium dioxide-has the structure of a 3D polymer, which accounts for its rapid destruction during cycling, and requires the development of further approaches to the production of nanomaterials and various composites based on it. For the first time, we propose here the strategy of using 2-carboxyethylgermanium sesquioxide ([O_1.5 GeCH₂ CH₂ CO₂ H]_n , 2-CEGS), in lieu of GeO₂ , as a promising, energy-intensive, and stable new source system for building lithium-ion anodes. Due to the presence of the organic substituent, the formed polymer has a 1D or a 2D space organization, which facilitates the reversible penetration of lithium into its structure. 2-CEGS is common and commercially available, completely safe and non-toxic, insoluble in organic solvents (which is important for battery use) but soluble in water (which is convenient for manufacturing diverse materials from it). This paper reports the preparation of micro- (flower-shaped agglomerates of ≈1 μm thick plates) and nanoformed (needle-shaped nanoparticles of ≈500×(50-80) nm) 2-CEGS using methods commonly available in laboratories and industry such as vacuum and freeze-drying of aqueous solutions of 2-CEGS. Lithium half-cell anodes based on 2-CEGS show a capacity of ≈400 mAh g^-1 for microforms and up to ≈700 mAh g^-1 for nanoforms, which is almost two times higher than the maximal theoretical capacity of graphite. These anodes are stable during the cycling at various rates. The results of DFT simulations suggest that Li atoms form the stable Li₂ O with the oxygen atoms of 2-CEGS, and actual charge-discharge cycles involve deoxygenated GeC₃ H₅ molecules. Thus, C₃ chains loosen the anode structure compared to pure Ge, improving its ability to accommodate Li ions.

A sandwich-like Si/SiC/nanographite sheet as a high performance anode for lithium-ion batteries

Silicon/carbon (Si/C) nanocomposite anodes have attracted great interest for their use in lithium-ion batteries (LIBs). However, Si nanoparticles are difficult to stabilize on a carbon surface. Herein, we solve this stabilization problem by designing a Si/silicon carbide/nanographite sheet (Si/SiC/NanoG) nanocomposite. The Si/SiC/NanoG nanocomposite is synthesized by the magnesium thermal reduction of a mixture of silica (SiO2) nanoparticles and NanoG at low temperature, which results in a sandwich-like structure in which the middle SiC layer serves as a linker to stabilize the Si nanoparticles on the surface of NanoGs. Electrochemical characterization shows that the Si/SiC/NanoG nanocomposite anode exhibits outstanding electrochemical performance (an initial reversible capacity of 1135.4 mA h g-1 and 80.4% capacity retention after 100 cycles at 100 mA g-1). This high capacity retention is due to the strong connection between Si and NanoG through the interfacial SiC layer, which buffers the volume changes during the Li-Si alloying-dealloying process. This research will contribute to the design of advanced Si/C anode materials of LIBs.

Inorganic Gel-Derived Metallic Frameworks Enabling High-Performance Silicon Anodes

Metallic matrix materials have emerged as an ideal platform to hybridize with next-generation electrode materials such as silicon for practical applications in Li-ion batteries. However, these metallic species commonly exist in the form of isolated particles, failing to provide enough free space for silicon volume changes as well as continuous charge transport pathways. Herein, three-dimensional (3D) metallic frameworks with interconnected pore channels and conductive skeletons, have been synthesized from inorganic gel precursors as buffering/conducting matrices to boost lithium storage performance of silicon anodes. As a proof-of-concept demonstration, commercial Si particles are in situ immobilized within the Sn-Ni alloy framework via a facile gel-reduction route, and the rearrangement of Si particles during cycling increases the dispersity of Si in the Sn-Ni framework as well as their synergic effects toward lithium storage. The Si@Sn-Ni all-metallic framework manifests high structural integrity, 3D Li⁺/e^- mixed conduction pathway, and synergic effects of interfacial bonding and concurrent reaction dynamics between active Si and Sn, enabling long-term cycle life (1205 mA h g^-1 after 100 cycles at 0.5 A g^-1) and superior rate capability (653 mA h g^-1 at 10 A g^-1).

One-step mild fabrication of porous core-shelled Si@TiO2 nanocomposite as high performance anode for Li-ion batteries

Nanoporous Si@TiO₂ composites with the unique core-shell architecture are conveniently fabricated through one-step selective dealloying of SiTiAl ternary alloy under mild conditions. The as-prepared composites consist of bimodal Si network skeleton as the core and interconnected TiO₂ nanosponge layer as the shell uniformly distribute on the Si surface to form the porous core-shelled structure. The nanoporous TiO₂ as the outer protective layer not only reduce the violent volume change of electrode materials for stable cycling performance but also shorten the diffusion distance of Li⁺ for high rate capacities. The inner bimodal porous Si possesses an open bicontinuous network structure that can provide the enough empty space and robust backbone to relax the volume variation of composite and guarantee the sufficient electrode-electrolyte contact area. As a result, the optimized nanoporous Si@TiO₂ composite delivers the reversible capacity of 1338.1 and 1174.4 mA h g^-1 at the current densities of 200 and 1000 mA g^-1 after continuous tests for 120 and 100 cycles, respectively. With the advantages of easy preparation, unique architecture, and high lithium storage performances, the porous core-shelled Si@TiO₂ composites demonstrate the promising application potential as an anode material for LIBs.

Chemical Reduction Synthesis and Electrochemistry of Si-Sn Nanocomposites as High-Capacity Anodes for Li-Ion Batteries

Pure Sn and Si-Sn phases are successfully synthesized by a facile and scalable chemical reduction method. The as-produced Si-Sn nanocomposites exhibit excellent cycling stability, as evidenced by a reversible capacity of 700 mAh/g over 200 cycles, due to the exceptional conductivity and ductility of Sn as well as its buffering effect. More specifically, homogeneous mixing between Si and Sn during the liquid phase reaction helps reduce the maximal stress evolved upon electrochemical cycling by confining the expansion of the electrochemically active metal component. Additionally, the chemical reduction method produces small and uniform particles in the final product that are more favorable to Li⁺ diffusion and tolerant of mechanical stress and strain. Our work demonstrates that the chemical reduction method, free of ultrahigh vacuum and/or temperature, presents a new approach for the development of intermetallic metal anodes through the incorporation of various metal precursors.

Halogen-free GeO2 conversion: electrochemical reduction vs. complexation in (DTBC)2Ge[Py(CN)n] (n = 0…2) complexes

3,5-di-tert-Butylcatecholate (DTBC) germanium complexes (DTBC)₂Ge[Py(CN)_n]₂ (n = 0…2) have been synthesized from GeO₂, DTBC and Py(CN)_n.