Tailoring Mechanically Robust Poly(m-phenylene isophthalamide) Nanofiber/nets for Ultrathin High-Efficiency Air Filter

Nanofibers in Respiratory Masks: An Alternative to Prevent Pathogen Transmission

Recent global outbreak of COVID-19 has raised serious awareness about our abilities to protect ourselves from hazardous pathogens and volatile organic compounds. Evidence suggests that personal protection equipment such as respiratory masks can radically decrease rates of transmission and infections due to contagious pathogens. To increase filtration efficiency without compromising breathability, application of nanofibers in production of respiratory masks have been proposed. The emergence of nanofibers in the industry has since introduced a next generation of respiratory masks that promises improved filtration efficiency and breathability via nanometric pores and thin fiber thickness. In addition, the surface of nanofibers can be functionalized and enhanced to capture specific particles. In addition to conventional techniques such as melt-blown, respiratory masks by nanofibers have provided an opportunity to prevent pathogen transmission. As the surge in global demand for respiratory masks increases, herein, we reviewed recent advancement of nanofibers as an alternative technique to be used in respiratory mask production.

Smart Mask as Wearable for Post-Pandemic Personal Healthcare

A mask serves as a simple external barrier that protects humans from infectious particles from poor air conditions in the surrounding environment. As an important personal protective equipment (PPE) to protect our respiratory system, masks are able not only to filter pathogens and dust particles but also to sense, reflect or even respond to environmental conditions. This smartness is of particular interest among academia and industries due to its potential in disease detection, health monitoring and caring aspects. In this review, we provide an overlook of the current air filtration strategies used in masks, from structural designs to integrated functional modules that empower the mask's ability to sense and transfer physiological or environmental information to become smart. Specifically, we discussed recent developments in masks designed to detect macroscopic physiological signals from the wearer and mask-based disease diagnoses, such as COVID-19. Further, we propose the concept of next-generation smart masks and the requirements from material selection and function design perspectives that enable masks to interact and play crucial roles in health-caring wearables.

Periodontal Ligament-Mimetic Fibrous Scaffolds Regulate YAP-Associated Fibroblast Behaviors and Promote Regeneration of Periodontal Defect in Relation to the Scaffold Topography

Although multiple regenerative strategies are being developed for periodontal reconstruction, guided periodontal ligament (PDL) regeneration is difficult because of its cellular and fibrous complexities. Here, we manufactured four different types of PDL-mimic fibrous scaffolds on a desired single mat. These scaffolds exhibited a structure of PDL matrix and human PDL fibroblasts (PDLFs) cultured on the scaffolds resembling morphological phenotypes present in native PDLF. The scaffold-seeded PDLF exerted proliferative, osteoblastic, and osteoclastogenic potentials depending on the fiber topographical cues. Fiber surface-regulated behaviors of PDLF were correlated with the expression patterns of yes-associated protein (YAP), CD105, periostin, osteopontin, and vinculin. Transfection with si-RNA confirmed that YAP acted as the master mechanosensing regulator. Of the as-spun scaffolds, aligned or grid-patterned microscale scaffold regulated the YAP-associated behavior of PDLF more effectively than nanomicroscale or random-oriented microscale scaffold. Implantation with hydrogel complex conjugated with microscale-patterned or grid-patterned scaffold, but not other types of scaffolds, recovered the defected PDL with native PDL-mimic cellularization and fiber structure in the reformed PDL. Our results demonstrate that PDL-biomimetic scaffolds regulate topography-related and YAP-mediated behaviors of PDLF in relation to their topographies. Overall, this study may support a clinical approach of the fiber-hydrogel complex in guided PDL regenerative engineering.

Aerosol Filtration Performance of Solution Blown PA6 Webs with Bimodal Fiber Distribution

A bimodal web, where both nanofibers and microfibers are present and distributed randomly across the same web, can deliver high filter efficiency and low pressure drop at the same time since in such a web, filter efficiency is high thanks to small pores created by the presence of nanofibers and the interfiber space created by the presence of microfibers, which is large enough for air to flow through with little resistance. In this work, a bimodal polyamide 6 (PA6) filter web was fabricated via a modified solution blowing (m-SB) technique that produced nanofibers and microfibers simultaneously. Scanning electron microscope (SEM) images of the webs were used to analyze the fiber morphology. Additionally, air permeability, solidity, porosity, filtration performance, and tensile strength of the samples were measured. The bimodal filter web consisted of nanofibers and microfibers with average diameters of 81.5 ± 127 nm and 1.6 ± 0.458 μm, respectively. Its filter efficiency, pressure drop at 95 L min^-1, and tensile strength were 98.891%, 168 Pa, and 0.1 MPa, respectively. Its quality factor (QF) and tensile strength were 0.0268 Pa^-1 and 0.1 MPa, respectively. When compared with commercially available filters, the bimodal web produced had superior filter performance, constituting a suitable alternative for air filter applications.

Preparation and Characterization of Electrospun PAN-CuCl2 Composite Nanofiber Membranes with a Special Net Structure for High-Performance Air Filters

The growing issue of particulate matter (PM) air pollution has given rise to extensive research into the development of high-performance air filters recently. As the core of air filters, various types of electrospun nanofiber membranes have been fabricated and developed. With the novel poly(acrylonitrile) (PAN)-CuCl₂ composite nanofiber membranes as the filter membranes, we demonstrate the high PM removal efficiency exceeding 99% and can last a long service time. The nanoscale morphological characteristics of nanofiber membranes were investigated by scanning electron microscopy, transmission electron microscopy, and mercury intrusion porosimeter. It is found that they appear to have a special net structure at specific CuCl₂ concentrations, which substantially improves PM removal efficiency. We anticipate the PAN-CuCl₂ composite nanofiber membranes will be expected to effectively solve some pressing problems in air filtration.

HEPA filters for airliner cabins: State of the art and future development

The airliner cabin environment is very important to the health of passengers and crew members, and the use of high-efficiency particulate air (HEPA) filters for recirculated air in the environmental control systems (ECS) is essential for the removal of airborne particles such as SARS CoV-2 aerosols. A HEPA filter should be high efficiency, low-pressure drop, high dust-holding capacity (DHC), lightweight, and strong for use in aircraft. We conducted an experimental study on 23 HEPA filters with glass fiber media that are used in different commercial airliner models. The tested filters had a median filtration efficiency of >99.97% for particles with a diameter of 0.3-0.5 μm, a pressure drop of 134-412 Pa at rated airflow rate, and a DHC of 32.2-37.0 g/m² . The use of nanofiber media instead of glass fiber media can reduce the pressure drop by 66.4%-94.3% and significantly increase the quality factor by analysis of literature data. The disadvantages of poor fire resistance and small DHC can be overcome by the use of flame-retardant polymers and fiber structural design. As a new lightweight and environmentally friendly filter material, nanofiber media could be used as air filters in ECS in the future.

A novel particulate matter sampling and cell exposure strategy based on agar membrane for cytotoxicity study

Laboratories use different strategies to sample and extract atmospheric particulate matter (PM), some of which can be very complicated. Due to the absence of a standard protocol, it is difficult to compare the results of PM toxicity assessment across different laboratories. Here, we proposed a novel PM sampling and cell exposure strategy based on agar membrane. The agar membrane, prepared by a simple freeze-drying method, has a relatively flat surface and porous interior. We demonstrated that the agar membrane was a reliable substitute material for PM sampling. Then the PM on the agar membranes was directly extracted with the culture medium by vortex method, and the PM on the polytetrafluoroethylene (PTFE) filters was extracted with water by the traditional ultrasonic method for comparison. The extraction efficiency was evaluated and in vitro cytotoxicity assays were carried out to investigate the toxic effects of PM extracted with two strategies on macrophage cells. The results showed that the PM extracted from agar membranes induced higher cytotoxicity and more differentially expressed proteins. Overall, the novel PM sampling-cell exposure strategy based on the agar membrane is easy to operate, biocompatible and comparable, and has low disturbance, could be an alternative sampling and extraction method for PM toxicity assessment.

2D Polymer Nanonets: Controllable Constructions and Functional Applications

Two-dimensional (2D) polymer nanonets have demonstrated great potential in various application fields due to their integrated advantages of ultrafine diameter, small pore size, high porosity, excellent interconnectivity, and large specific surface area. Here, a comprehensive overview of the controlled constructions of the polymer nanonets derived from electrospinning/netting, direct electronetting, self-assembly of cellulose nanofibers, and nonsolvent-induced phase separation is provided. Then, the widely researched multifunctional applications of polymer nanonets in filtration, sensor, tissue engineering, and electricity are also given. Finally, the challenges and possible directions for further developing the polymer nanonets are also intensively highlighted. This article is protected by copyright. All rights reserved.

Functionalized non-woven surfaces for combating the spread of the COVID-19 pandemic

The worldwide outbreak of SARS-CoV-2 infection has necessitated mandatory use of face masks, personal protective equipment and intake of a healthy diet for immunity boosting. As per WHO's recommendation, continuous use of masks has been proven effective in decreasing the SARS-CoV-2 infection rate. The present study reports on the bacterial filtration efficacy (BFE) of a novel 4-ply functionalized non-woven face mask. We synthesized a polypropylene-based fabric with inner layers of melt-blown fine fibres coated with polylactic acid and immune-boosting herbal phytochemicals. Experimental studies on the synthesized face mask demonstrated a BFE of greater than 99% against Staphylococcus aureus (a bacterium species frequently found in mammalian respiratory tract). A thorough computational analysis using LibDock algorithm demonstrated an effective docking performance of herbal phytochemicals against harmful virus structures. More importantly, the face mask also showed sufficient and stable breathability as per regulatory standards. A breathing resistance of 30 Pa at an aerosol flow rate of 30 l h⁻¹ was reported under standard temperature and pressure conditions, indicating a high potential for real-world applications.

Biodegradable and high-performance multiscale structured nanofiber membrane as mask filter media via poly(lactic acid) electrospinning

The usage of single-use face masks (SFMs) has increased since the outbreak of the coronavirus pandemic. However, non-degradability and mismanagement of SFMs have raised serious environmental concerns. Moreover, both melt-blown and nanofiber-based mask filters inevitably suffer from poor filtration performance, like a continuous decrease in the removal efficiency for particulate matter (PM) and weak breathability. Herein, we report a new method to create biodegradable and reusable fibrous mask filters. The filter consists of a true nanoscale bio-based poly(lactic acid) (PLA) fiber (an average size of 37 ± 4 nm) that is fabricated via electrospinning of an extremely dilute solution. Furthermore, we designed a multiscale structure with integrated features, such as low basis weight (0.91 g m⁻²), small pore size (0.73 μm), and high porosity (91.72%), formed by electrospinning deposition of true nanoscale fibers on large pore of 3D scaffold nanofiber membranes. The resultant mask filter exhibited a high filtration efficiency (PM_0.3–99.996%) and low pressure drop (104 Pa) superior to the commercial N95 filter. Importantly, this filter has a durable filtering efficiency for PM and natural biodegradability based on PLA. Therefore, this study offers an innovative strategy for the preparation of PLA nanofibers and provides a new design for high-performance nanofiber filters.

Ultrahigh Molecular Weight Polyethylene Lamellar-Thin Framework on Square Meter Scale

A new member of low-dimensional structures with a high aspect ratio (LDHA) is introduced. For the first time, commodity polymer is processed into LDHA, which has long been stagnated by the lack of suitable processing techniques. The key to solve the current bottleneck is to overcome the trade-off between kinetic processability and thermodynamic stability. These two factors are both highly determined by intermolecular interaction level (IIL). Thus with a wide tuning range of IIL, ultrahigh molecular weight polyethylene (UHMWPE) is selected and investigated to break through the trade-off. Polymeric LDHA preparation needs both thinning and stiffening. By focusing on one then the other sequentially, they are realized simultaneously. Thus the over sixty-year-old material is finally thinned down by seven orders of magnitude into a 65.5 nm thick and 0.64 m² large lamellar-thin framework (LTF). LTF exhibits a series of exceptional properties such as over-95% transparency, and seven times higher specific strength referred to steel. For the first time, cryogenic electron microscopy (Cryo-EM) is utilized to observe commodity polymers directly. This new LDHA material is promising to expand the scale boundaries of both fundamental research and practical applications, not only for UHMWPE, but also for more commodity polymers to come.

Effect of Process Control Parameters on the Filtration Performance of PAN-CTAB Nanofiber/Nanonet Web Combined with Meltblown Nonwoven

Nanofibers have potential applications as filters for particles with diameters <10 μm owing to their large specific surface area, macropores, and controllable geometry or diameter. The filtration efficiency can be increased by creating nanonets (<50 nm) whose diameter is smaller than that of nanofibers. This study investigates the effect of process conditions on the generation of nanonet structures from a polyacrylonitrile (PAN) solution containing cation surfactants; in addition, the filtration performance is analyzed. The applied electrospinning voltage and the electrostatic treatment of meltblown polypropylene (used as a substrate) are the most influential process parameters of nanonet formation. Electrospun polyacrylonitrile-cetylmethylammonium bromide (PAN-CTAB) showed a nanofiber/nanonet structure and improved thermal and mechanical properties compared with those of the electrospun PAN. The pore size distribution and filter efficiency of the PAN nanofiber web and PAN-CTAB nanofiber/nanonet web with meltblown were measured. The resulting PAN-CTAB nanofiber/nanonet air filter showed a high filtration efficiency of 99% and a low pressure drop of 7.7 mmH2O at an air flow rate of 80 L/min. The process control methods for the nanonet structures studied herein provide a new approach for developing functional materials for air-filtration applications.

Building bimodal structures by a wettability difference-driven strategy for high-performance protein air-filters

Building bimodal structures for air-filters is promising to reduce the airflow resistance without sacrificing the filtration efficiency. To do so, multi-jet electrospinning is among the most broadly used methods, yet the interplay between single fibers in electrospinning, which is significant to their morphologies, is overlooked. In this study, we report a wettability difference-driven strategy to fabricate a bimodal protein fabric with superior filtration performance. We surprisingly find that only by co-spinning of two proteins, zein and gelatin, with different wettability between them, a drastic change of fiber diameters is spontaneously achieved. The generated protein-blend fabric possesses bimodally distributed diameters of 270 nm for gelatin fibers and of 1.12 µm for zein fibers; both pure protein fabrics via single-jet electrospinning have diameters unimodally distributed in the range of 500-700 nm. The bimodal protein-blend fabric delivers exceptional removal efficiencies of 99.67% for PM_2.5 and 98.80% for PM_0.3, yielding an ultra-low airflow resistance of 38 Pa. The PM_2.5 removal efficiency retains to be 96.04% after filtering 1000 L polluted air, indicating a good long-term performance. This study brings about a new insight into fabrication of bimodal structures using multi-jet electrospinning method and promotes the development of natural products for broad applications.

Needleless electrospun phytochemicals encapsulated nanofibre based 3-ply biodegradable mask for combating COVID-19 pandemic

The emergence of COVID-19 pandemic has severely affected human health and world economies. According to WHO guidelines, continuous use of face mask is mandatory for personal protection for restricting the spread of bacteria and virus. Here, we report a 3-ply cotton-PLA-cotton layered biodegradable face-mask containing encapsulated phytochemicals in the inner-filtration layer. The nano-fibrous PLA filtration layer was fabricated using needleless electrospinning of PLA & phytochemical-based herbal-extracts. This 3-layred face mask exhibits enhanced air permeability with a differential pressure of 35.78 Pa/cm² and superior bacterial filtration efficiency of 97.9% compared to conventional face masks. Close-packed mesh structure of the nano-fibrous mat results in effective adsorption of particulate matter, aerosol particles, and bacterial targets deep inside the filtration layer. The outer hydrophobic layer of mask exhibited effective blood splash resistance up to a distance of 30 cm, ensuring its utilization for medical practices. Computational analysis of constituent phytochemicals using the LibDock algorithm predicted inhibitory activity of chemicals against the protein structured bacterial sites. The computational analysis projected superior performance of phytochemicals considering the presence of stearic acid, oleic acid, linoleic acid, and Arachidic acid exhibiting structural complementarity to inhibit targeted bacterial interface. Natural cotton fibers and PLA bio-polymer demonstrated promising biodegradable characteristics in the presence of in-house cow-dung based biodegradation slurry. Addition of jaggery to the slurry elevated the biodegradation performance, resulting in increment of change of weight from 07% to 12%. The improved performance was attributed to the increased sucrose content in biodegradation slurry, elevating the bacterial growth in the slurry. An innovative face mask has shown promising results for utilization in day-to-day life and medical frontline workers, considering the post-pandemic environmental impacts.

Electrospinning of Nanofibrous Membrane and Its Applications in Air Filtration: A Review

Air pollution caused by particulate matter and toxic gases is violating individual’s health and safety. Nanofibrous membrane, being a reliable filter medium for particulate matter, has been extensively studied and applied in the field of air purification. Among the different fabrication approaches of nanofibrous membrane, electrospinning is considered as the most favorable and effective due to its advantages of controllable process, high production efficiency, and low cost. The electrospun membranes, made of different materials and unique structures, exhibit good PM2.5 filtration performance and multi-functions, and are used as masks and filters against PM2.5. This review presents a brief overview of electrospinning techniques, different structures of electrospun nanofibrous membranes, unique characteristics and functions of the fabricated membranes, and summarization of the outdoor and indoor applications in PM filtration.

Multistructured Electrospun Nanofibers for Air Filtration: A Review

Air filtration materials (AFMs) have gradually become a research hotspot on account of the increasing attention paid to the global air quality problem. However, most AFMs cannot balance the contradiction between high filtration efficiency and low pressure drop. Electrospinning nanofibers have a large surface area to volume ratio, an adjustable porous structure, and a simple preparation process that make them an appropriate candidate for filtration materials. Therefore, electrospun nanofibers have attracted increased attention in air filtration applications. In this paper, first, the preparation methods of high-performance electrospun air filtration membranes (EAFMs) and the typical surface structures and filtration principles of electrospun fibers for air filtration are reviewed. Second, the research progress of EAFMs with multistructures, including nanoprotrusion, wrinkled, porous, branched, hollow, core-shell, ribbon, beaded, nets structure, and the application of these nanofibers in air filtration are summarized. Finally, challenges with the fabrication of EAFMs, limitations of their use, and trends for future developments are presented.

Controllable morphology of electrospun nanofiber membranes with tunable groove structure and the enhanced filtration performance for ultrafine particulates

As researchers are striving to develop high-performance filtration membranes with hierarchical micro/nano structures, the challenges and costs of processing often limit creative innovation. Here, we propose a polyethersulfone/polyacrylonitrile (PES/PAN) nanofiber membrane with groove structure by electrospinning and facile post-processing. The resulted membrane can form a groove structure on the surface of the fiber after being soaked in chloroform, thereby increasing the collision probability and extending the residence time for ultrafine particulates and improving the filtration efficiency. The groove structure can be attributed to the solubility of PES constituent in chloroform, while PAN constituent will not be dissolved, thus forming a high-performance nanofiber membrane with high filtration efficiency (ca. 99.54%) and withstand pressure drop (ca. 133.9 Pa) for dioctyl phthalate aerosol particles with diameter of 0.3μm. The results show that this convenient and low-cost fabrication technology can be used to prepare high-performance nanofiber membrane based air filters that have broad application prospects in respiratory protective equipment.

Lab-scale design of two layers wood cellulose filter media to maximize life span for intake air filtration

The requirement of continuous and stringent growth on filtration performance, including longer life span, higher overall efficiency, lower initial pressure drop and more cost effective, has still drove filter media manufactures to research and develop. One of the possible way to achieve these challenges, was to utilize a dual-channel head-box with two sets of pulp conveying system, which can produce filter media with bulky and gradient properties. In this study, three kinds of commercial cellulose were chosen to make two layers filtration media, analyzed the effect of fiber blend on physical properties and filtration performance. By fine-tune the slurry ratio of top layer, we made one single layer and two layers composition filter media, the thickness and air permeability of composition media were higher than single layer media. According to ISO 5011, filtration performance test has been done to compare single layer media with composition media, this composition gradient profiles that provided the life span 37.0% improvement to the terminal pressure drop during dust injecting, and the dust hold capacity improved 34.7%, the main contributor of dust hold capacity was decided by top layer, however, the overall efficiency was depended on wire side layer.

Nanonet-nano fiber electrospun mesh of PCL-chitosan for controlled and extended release of diclofenac sodium

Electrospun nanofiber (EN) technology has been used in the past to generate electrostatically charged multilayer-nanofibers. This platform offers versatile applications including in tissue engineering, drug delivery, wound dressings, and high-efficiency particulate air filters. In this study, we synthesized for the first time nanonet-nanofiber electrospun meshes (NNEMs) of polycaprolactone (PCL)-chitosan (CH) using EN technology. The fabricated NNEMs were utilized for high payload delivery and controlled release of a water-soluble drug. Diclofenac Sodium (DS), a hydrophilic anti-inflammatory drug, was selected as a model drug because of its high aqueous solubility and poor compatibility with insoluble polymers. Various compositions of DS drug-loaded NNEMs (DS-NNEMs) were synthesized. The physicochemical properties such as structure, morphology, and aqueous stability and the chemical properties of DS-NNEMs were evaluated. High drug entrapment efficiency and concentration-dependent drug release patterns were investigated for up to 14 days. Furthermore, the biocompatibility of the DS-NNEMs was tested with NIH 3T3 cells. The physicochemical characterization results showed that the DS drug is a key contributing factor in the generation of nanonet-nanofiber networks during electrospinning. DS-NNEMs also enhanced 3T3 cell adhesion, viability, and proliferation in the nanonet-nano fiber network through the controlled release of DS. The presented EN technology-based biodegradable NNEM material is not only limited for the controlled release of hydrophilic anti-inflammatory drugs, but also can be a suitable platform for loading and release of antiviral drugs.

Magnetoelectric Membrane Filters of Poly(vinylidene fluoride)/Cobalt Ferrite Oxide for Effective Capturing of Particulate Matter

In the last decade, particulate matter (PM) has gradually become a serious public health issue due to its harmful impact on the human body. In this study, we report a novel filtration system for high PM capturing, based on the magnetoelectric (ME) effect that induces an effective surface charge in membrane filters. To elucidate the ME effect on PM capturing, we prepared electrospun poly(vinylidene fluoride)(PVDF)/CoFe2O4(CFO) membranes and investigated their PM capturing efficiency. After electrical poling under a high electric field of 10 kV/mm, PM-capturing efficiencies of the poled-PVDF/CFO membrane filters were improved with carbon/fluorine(C/F) molar ratios of C/F = 4.81 under Hdc = 0 and C/F = 7.01 under Hdc = 700 Oe, respectively. The result illustrates that electrical poling and a dc magnetic field could, respectively, enhance the surface charge of the membrane filters through (i) a strong beta-phase alignment in PVDF (poling effect) and (ii) an efficient shape change of PVDF/CFO membranes (magnetostriction effect). The diffusion rate of a water droplet on the PVDF/CFO membrane surface is reduced from 0.23 to 0.05 cm2/s by covering the membrane surface with PM. Consequently, the PM capturing efficiency is dramatically improved up to 175% from ME membranes with the poling process and applying a magnetic field. Furthermore, the PM was successfully captured on the prototype real mask derived from the magnetoelectric effect induced by a permanent magnet with a diameter of 2 cm without any external power.

A Bimodal Protein Fabric Enabled via In Situ Diffusion for High-Performance Air Filtration

Design and fabrication of bimodal structures are essential for successful development of advanced air filters with ultralow airflow resistance. To realize this goal, simplified processing procedures are necessary for meeting the practical needs. Here, a bimodal protein fabric with high-performance air filtration, and effectively lowered airflow resistance is reported. The various functional groups of proteins provide versatile interactions with pollutants. By utilizing a novel and cost-effective "cross-axial" configuration with an optimized condition (75° of contacting angle between solution nozzle and cospinning solvent nozzle), the diffusion in Taylor cone is in situ controlled, which results in the successful production of bimodal protein fabric. The bimodal protein fabric (16.7 g/m² areal density) is demonstrated to show excellent filtration performance for removing particulate matter (PM) pollutants and only causes 17.1 Pa air pressure drop. The study of multilayered protein fabric air filters shows a further improvement in filtration performance of removing 97% of PM_0.3 and 99% of PM_2.5 with a low airflow resistance (34.9 Pa). More importantly, the four-layered bimodal protein fabric shows an exceptional long-term performance and maintains a high removal efficiency in the humid environment. This study presents an effective and viable strategy for fabricating bimodal fibrous materials for advanced air filtration.

Advanced Design of Fiber-Based Particulate Filters: Materials, Morphology, and Construction of Fibrous Assembly

With increasing air pollution and sporadic outbreaks of epidemics, there is ramping attention on the filtration devices. The main constituents of airborne pollutants are particulate matters of solid particles, liquid aerosol, bioaerosol/bio-droplets, and gas/vapor. With the growing demand for high-performance filters, novel materials and functionalities are being developed applying advanced technologies. In this paper, recent developments of fiber-based particulate filters are reviewed, with a focus on the important performance parameters and material properties. Trends in technology and research activities are briefly reviewed, and the evaluative measures of filtration performance are reported. Recent studies on the advanced filter materials are reviewed in the aspect of polymers and the fabrication process of fibrous assembly. The characterization method including 3D modeling and simulation is also briefly introduced. Multifunctional filters such as antimicrobial filter and gas and particulate filters are briefly introduced, and efforts for developing environmentally sustainable filters are noted.

Lung injury caused by exposure to the gaseous fraction of exhaust from biomass combustion (cashew nut shells): a mice model

Currently, to reduce the use of nonrenewable energy sources in energy matrices, some industries have already incorporated biomass as a source of energy for their processes. Additionally, filters are used in an attempt to retain the particulate matter present in exhaust gases. In this work, the emission gases of a cashew nut shell (CNS) combustion reactor and the deleterious effects on the respiratory system of mice exposed to gaseous fraction present in CNS emissions (GF-CNS) are analyzed. The system for CNS combustion is composed of a cylindrical stainless steel burner, and exhaust gases generated by CNS combustion were directed through a chimney to a system containing two glass fiber filters to retain all the PM present in the CNS exhaust and, posteriorly, were directed to a mice exposure chamber. The results show changes in the variables of respiratory system mechanics (G, H, C_ST, IC, and PV loop area) in oxidative stress (SOD, CAT, and NO₂^-), as well as in the histopathological analysis and lung morphometry (alveolar collapse, PMN cells, mean alveolar diameter, and BCI). Through our results, it has been demonstrated that even with the use of filters by industries for particulate material retention, special attention should still be given to the gaseous fraction that is released into the environment.

Solution blow spinning of polymer/nanocomposite micro-/nanofibers with tunable diameters and morphologies using a gas dynamic virtual nozzle

Uniform endless fibers are ubiquitous and their applications range from functional textiles over biomedical engineering to high-performance filtering and drug delivery systems. Here, we report a new method for the direct, reproducible fabrication of uniform polymer and composite micro-/nanofibers using a microfluidic gas flow focusing nozzle (Gas Dynamic Virtual Nozzle (GDVN)) relinquishing the need for external fiber pulling mechanisms. Compared to other methods, this technique is inexpensive, user-friendly and permits precise fiber diameter control (~250 nm to ~15 µm), high production rate (m/s-range) and direct fiber deposition without clogging due to stable, gas-focused jetting. Control over shape (flat or round) and surface patterning are achieved by simply tuning the air pressure and polymer concentration. The main thinning process happens after the polymer exits the device and is, therefore, mostly independent of the nozzle's internal geometry. Nevertheless, the lithography-based device design is versatile, allowing for precise flow-field control for operation stability as well as particle alignment control. As an example, we demonstrate the successful production of endless hematite nanocomposite fibers which highlights this technology's exciting possibilities that can lead to the fabrication of multifunctional/stimuli-responsive fibers with thermal and electrical conductivity, magnetic properties and enhanced mechanical stability.

The preparation of bifunctional electrospun air filtration membranes by introducing attapulgite for the efficient capturing of ultrafine PMs and hazardous heavy metal ions

The comprehensive sources of particulate matter (PM) require air purification materials to possess both high filtration efficiencies and low air resistances in an effort to provide healthcare. However, the assembly of multiple-layered filters with different functions leads to high pressure drop and high operating cost. Therefore, a multifunctional air filter that can provide excellent air filtration capacity and healthcare is highly desired. Here, a novel bifunctional polyacrylonitrile/attapulgite hierarchical-structured filter with low air resistance and high adsorption capacity was designed and fabricated by embedding attapulgite nanorods during a facile electrospinning process. The hierarchical polyacrylonitrile/attapulgite membranes showed only a ∼64 Pa resistance for 0.1 μm PM. Another benefit of using the attapulgite nanorods is an adsorption effect for hazardous heavy metal ions that accompany airborne ultrafine PMs. Thereby this hierarchical membrane simultaneously exhibits an enhanced filtration performance and hazardous protection ability. Furthermore, due to the electret effect of the attapulgite nanorods, the surface potential of the membrane remains at above 2.2 kV after 600 min of continuous use, which could improve the air filtration efficiency and ensure the long-term service life of the filters. This work may provide a new approach for the design and development of multifunctional air filters for simultaneously capturing ultrafine PMs and any other accompanying hazardous chemicals.

Rechargeable polyamide-based N-halamine nanofibrous membranes for renewable, high-efficiency, and antibacterial respirators

Emerging infectious diseases (EIDs) have been acknowledged as a major public health concern worldwide. Unfortunately, most protective respirators used to prevent EID transmission suffer from the disadvantage of lacking antimicrobial activity, leading to an increased risk of cross-contamination and post-infection. Herein, we report a novel and facile strategy to fabricate rechargeable and biocidal air filtration materials by creating advanced N-halamine structures based on electrospun polyamide (PA) nanofibers. Our approach can endow the resultant nanofibrous membranes with powerful biocidal activity (6 log CFU reduction against E. coli), an ultrahigh fine particle capture efficiency of 99.999% (N100 level for masks), and can allow the antibacterial efficacy and air filtration performance to be renewed in a one-step chlorination process, which has never been reported before. More importantly, for the first time, we revealed the synergistic effect involving the intrinsic structure of polymers and the assembling structure of nanofibers on the chlorination capacity. The successful fabrication of such a fascinating membrane can provide new insights into the development of nanofibrous materials in a multifunctional, durable, and renewable form.

Anionic Surfactant-Triggered Steiner Geometrical Poly(vinylidene fluoride) Nanofiber/Nanonet Air Filter for Efficient Particulate Matter Removal

The emergence of Steiner minimal tree is of fundamental importance, and designing such geometric structure and developing its application have practical effect in material engineering and biomedicine. We used a cutting-edge nanotechnology, electrospinning/netting, to generate a Steiner geometrical poly(vinylidene fluoride) (PVDF) nanofiber/nanonet filter for removing airborne particulate matter (PM). Manipulation of surface morphologies by precise control of charged situation enabled the creation of two-dimensional nanonets with Steiner geometry. A significant crystalline phase transition of PVDF from α-phase to β-phase was triggered by the dipole orientation and the intermolecular interactions derived from the electrostatic potential analysis. Particularly, the synergy of electrical interaction (ion-dipole and dipole-dipole) and hydrophobic interaction facilitated the formation of Steiner geometric structure during the evolution process of nanonets. The resultant PVDF nanofiber/nanonet air filter exhibited high filtration efficiency of 99.985% and low pressure drop of 66.7 Pa under the airflow velocity of 32 L/min for PM_0.26 removal by the safest physical sieving mechanism. Furthermore, such filter possessed robust structure integrity for reusability, comparable optical transmittance, superior thermal stability, and prominent purification capacity for smoke PM_2.5. The successful construction of such fascinating Steiner geometrical PVDF nanonets will provide new insights into the design and exploitation of novel filter media for air cleaning and haze treatment.

Preparation and properties of PTFE hollow fiber membranes for the removal of ultrafine particles in PM2.5 with repetitive usage capability

This study reveals the first attempt to apply PTFE hollow fiber membranes for removing ultrafine particles in PM_2.5. The asymmetric polytetrafluoroethylene (PTFE) hydrophobic hollow fiber membranes were prepared through a cold pressing method including paste extrusion, stretching and heating. The reduction ratio, stretching ratio and heating temperature have influences on the morphology, structure, porosity, shrinkage ratio, tensile strength and permeability of the PTFE hollow fiber membranes. The morphological properties of the PTFE hollow fiber membrane were studied using field emission scanning electron microscopy (FESEM). The increase of stretching ratio can improve the pore size and porosity of the hollow membrane, but be negative for the mechanical properties. By changing the reduction ratio we can obtain different inner diameter PTFE hollow fiber membranes. Finally, the PTFE hollow fiber membranes were tested for their performances in the removal of ultrafine particles in PM_2.5. The PTFE hollow fiber membranes had the microstructure of nodes interconnected by fibrils, designed to possess the synergistic advantages of porous filters and fibrous filters with a sieve-like outer surface and a fibrous-like porous substrate. Under dead-end filtration, the filtration efficiency is related to the wall thickness, pore size and porosity of the membranes. The air filtration achieved was higher than 99.99% for PM_2.5 and 90% for PM_0.3, indicating that all the prepared PTFE hollow fiber membranes exhibited satisfactory removal of ultrafine particles performances. Because of the hydrophobicity, PTFE hollow fiber membranes have self-cleaning ability and a large dust-holding capacity of >120 g m⁻², slowing down membrane fouling. The fouled filter media after washing retained a high filtration efficiency without obvious deterioration. The hydrophobic PTFE hollow fiber membranes developed in this work exhibited potential applications in air filtration.

This study reveals the first attempt to apply PTFE hollow fiber membranes for removing ultrafine particles in PM_2.5.

Free-Standing Polyurethane Nanofiber/Nets Air Filters for Effective PM Capture

The filtration performance and light transmittance of nanofiber air filters are restricted by their thick fiber diameter, large pore size, and substrate dependence, which can be solved by constructing substrate-free fibrous membranes with true nanoscale diameters and ultrathin thicknesses, however, it has proven to be extremely challenging. Herein, a roust approach is presented to create free-standing polyurethane (PU) nanofiber/nets air filters composed of bonded nanofibers and 2D nanonets for particular matter (PM) capture via combining electrospinning/netting technique and facile peel off process from designed substrates. This strategy causes widely distributed Steiner-tree structured nanonets with diameters of ≈20 nm and bonded scaffold nanofibers to assemble into ultrathin membranes with small pore size, high porosity, and robust mechanical strength on a large scale based on ionic liquid inspiration and surface structure optimization of receiver substrates. As a consequence, the resulting free-standing PU nanofiber/nets filters exhibit high PM_1-0.5 removal efficiency of >99.00% and PM_2.5-1 removal efficiency of >99.73%, maintaining high light transmittance of ≈70% and low pressure drop of 28 Pa; even achieve >99.97% removal efficiency with ≈40% transmittance for PM_0.3 filtration, and robust purification capacity for real smoke PM_2.5 , making them promising high-efficiency and transparent filtration materials for various filtration and separation applications.

Novel Hollow Fiber Air Filters for the Removal of Ultrafine Particles in PM2.5 with Repetitive Usage Capability

Severe air pollution has become a global concern, and there is a pressing need to develop effective and efficient air filters for removing airborne particulate matters (PMs). In this work, a highly permeable poly(ether sulfone) (PES) based hollow fiber membrane was developed via a one-step dry-jet wet spinning. For the first time, a hollow fiber membrane was used in removing the ultrafine particles (PMs with aerodynamic equivalent diameters of less than 100 nm) in PM_2.5. The novel air filter was designed to possess the synergistic advantages of porous filters and fibrous filters with a sievelike outer surface and a fibrouslike porous substrate. A filtration efficiency of higher than 99.995% could be easily achieved when the self-support hollow fiber was challenged with less than 300 nm particulates. Without losses of the structural advantages, we have demonstrated that the permeation properties of the hollow fiber membrane can be facilely tailored via manipulation of the dope and bore fluid formulations. Various cleaning strategies were explored to regenerate the membrane performance after fouling. Both water rinse and backwash showed effectiveness to restore the membrane permeance for repetitive usage.