Preparation of Carbon-Based Solid Acid Catalyst from High-Sulfur Petroleum Coke with Nitric Acid and Ball Milling, and a Computational Evaluation of Inherent Sulfur Conversion Pathways

A series of petroleum coke (petcoke)-derived solid acid catalysts were prepared via nitric acid treatment with or without ball milling pretreatment. The inherent sulfur in petcoke was converted to sulfonic groups, which were active sites for the esterification of octanoic acid and methanol at 60 °C, with ester yields of 14-43%. More specifically, samples without ball milling treated at 120 °C for 3 h had a total acidity of 4.67 mmol/g, which was 1.6 times that of the samples treated at 80 °C, despite their -SO3H acidities being similar (~0.08 mmol/g). The samples treated for 24 h had higher -SO3H (0.10 mmol/g) and total acidity (5.25 mmol/g) but not increased catalytic activity. Ball milling increased the defects and exposed aromatic hydrogen groups on petcoke, which facilitated further acid oxidation (0.12 mmol -SO3H/g for both materials and total acidity of 5.18 mmol/g and 5.01 mmol/g for BP-N-3/120 and BP-N-8/90, respectively) and an increased ester yield. DFT calculations were used to analyze the pathways of sulfonic acid group formation, and the reaction pathway with NO2• was the most thermodynamically and kinetically favourable. The activities of the prepared catalysts were related to the number of -SO3H acid sites, the total acidity, and the oxygen content, with the latter two factors having a negative impact.

The Effects of Physical-Chemical Evolution of High-Sulfur Petroleum Coke on Hg0 Removal from Coal-Fired Flue Gas and Exploration of Its Micro-Scale Mechanism

As the solid waste by-product from the delayed coking process, high-sulfur petroleum coke (HSPC), which is hardly used for green utilization, becomes a promising raw material for Hg⁰ removal from coal-fired flue gas. The effects of the physical-chemical evolution of HSPC on Hg⁰ removal are discussed. The improved micropores created by pyrolysis and KOH activation could lead to over 50% of Hg⁰ removal efficiency with the loss of inherent sulfur. Additional S-containing and Br-containing additives are usually introduced to enhance active surface functional groups for Hg⁰ oxidation, where the main product are HgS, HgBr, and HgBr₂. The chemical-mechanical activation method can make additives well loaded on the surface for Hg⁰ removal. The DFT method is used to sufficiently explain the micro-scale reaction mechanism of Hg⁰ oxidation on the surface of revised-HSPC. ReaxFF is usually employed for the simulation of the pyrolysis of HSPC. However, the developed mesoporous structure would be a better choice for Hg⁰ removal in that the coupled influence of pore structure and functional groups plays a comprehensive role in both adsorption and oxidation of Hg⁰. Thus, the optimal porous structure should be further explored. On the other hand, both internal and surface sulfur in HSPC should be enhanced to be exposed to saving sulfur additives or obtaining higher Hg⁰ removal capacity. For it, controllable pyrolysis with different pyrolysis parameters and the chemical-mechanical activation method is recommended to both improve pore structure and increase functional groups for Hg⁰ removal. For simulation methods, ReaxFF and DFT theory are expected to explain the micro-scale mechanisms of controllable pyrolysis, the chemical-mechanical activation of HSPC, and further Hg⁰ removal. This review work aims to provide both experimental and simulational guidance to promote the development of industrial application of Hg⁰ adsorbent based on HSPC.

Nitric Acid Functionalization of Petroleum Coke to Access Inherent Sulfur

Sulfonated carbon-based catalysts have been identified as promising solid acid catalysts, and petroleum coke (petcoke), a byproduct of the oil industry, is a potential feedstock for these catalysts. In this study, sulfur-containing (6.5 wt%) petcoke was used as a precursor for these catalysts through direct functionalization (i.e., without an activation step) with nitric acid to access the inherent sulfur. Catalysts were also prepared using sulfuric acid and a mixture of nitric and sulfuric acid (1:3 vol ratio). Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and titration were used to identify and quantify the acid sites. The activities of the prepared catalysts were determined for the esterification of octanoic acid with methanol. Petcoke had few −SO3H groups, and correspondingly no catalytic activity for the reaction. All acid treatments increased the number of −SO3H groups and promoted esterification. Treatment with nitric acid alone resulted in the oxidation of the inherent sulfur in petcoke to produce ~0.7 mmol/g of strong acid sites and a total acidity of 5.3 mmol/g. The acidity (strong acid and total) was lower with sulfuric acid treatment but this sample was more active for the esterification reaction (TOF of 31 h−1 compared to 7 h−1 with nitric acid treatment).

Post-functionalization of dibenzothiophene to functionalized biphenyls via a photoinduced thia-Baeyer-Villiger oxidation

The Baeyer-Villiger reaction is used extensively in organic chemistry. Sila- and bora-variants have also been documented widely, with these processes underpinning, for example, the Fleming-Tamao oxidation and hydroborative alkene hydration, respectively. By contrast, the development of thia-Baeyer-Villiger reactions involving sulfoxides has long been considered unlikely because competitive oxidation to the sulfone occurs exclusively. Here, we disclose a photoinduced thia-Baeyer-Villiger-type oxidations; specifically, we find that exposure of dibenzothiophene (DBT) derivatives to an iron porphyrin catalyst under Ultraviolet irradiation in the presence of t-BuOOH generates sulfinic esters in up to 87% yield. The produced sulfinic esters are transformed to a variety of biphenyl substrates including biphenyl sulfoxides, sulfones and sulfonamides in 1-2 steps. These results provide a mild process for the selective functionalization of sulfur compounds, and offer a biomimetic approach to convert DBT into 2-hydroxybiphenyl under controllable stepwise pathway. Based upon experimental evidences and DFT calculation, a mechanism is proposed.

The development of thia-Baeyer-Villiger reactions has been elusive so far due to competitive oxidation of sulfoxides to sulfones. Here, the authors show a thia-Baeyer-Villiger-type oxidations converting dibenzothiophene derivatives into sulfinic esters with t-BuOOH and an iron catalyst under UV irradiation.

Deep oxidative desulfurization of dibenzothiophene with {Mo132} nanoballs supported on activated carbon as an efficient catalyst at room temperature

{Mo₁₃₂}/AC could be used as an efficient catalyst for deep oxidative removal of refractory sulfur compounds in fossil fuels.

Photo-assisted oxidation of thiols to disulfides using cobalt “Nanorust” under visible light

A pyrolyzed cobalt based heterogeneous catalyst was found to be a more effective catalyst than the heterogenized CoPc@CeO₂ for oxidation of thiols to disulfides under visible light.

Fate of nickel and cobalt sulfophthalocyanines under oxidizing conditions: a spectroscopic investigation

Two water-soluble metal sulfophthalocyanines, namely Ni (II) PcS and Co (II) PcS , were structurally characterized by electrospray ionization mass spectrometry (ESI-MS) and UV-vis and NMR spectroscopy. The dominant ion in ESI-MS was a penta-protonated monomeric Ni (II) complex and a tetra-protonated form with the Co (II) ion being oxidized to Co (III), confirming the facile oxidation of the central cobalt atom of the phthalocyanine ring by a soft ionization method as ESI. Experiments at various ESI voltages were also performed to ascertain the target of the oxidation, whether it was the metal or the phthalocyanine unsaturated system. Addition of small amounts of oxidizing agents, like potassium persulfate, resulted in a definite attenuation of the Q band in the UV-vis spectra, while ESI-MS detected a variety of complexes, containing at least one oxygen atom, which rapidly replaced the initial complexes.