Polymer brush-based nanostructures: from surface self-assembly to surface co-assembly

Surface structures play an important role in the practical applications of materials. The synthesis of polymer brushes on a solid surface has emerged as an effective tool for tuning surface properties. The fabrication of polymer brush-based surface nanostructures has greatly facilitated the development of materials with unique surface properties. In this review article, synthetic methods used in the synthesis of polymer brushes, and self-assembly approaches applied in the fabrication of surface nanostructures including self-assembly of polymer brushes, co-assembly of polymer brushes and "free" block copolymer chains, and polymerization induced surface self-assembly, are reviewed. It is demonstrated that polymer brush-based surface nanostructures, including spherical surface micelles, wormlike surface structures, layered structures and surface vesicles, can be fabricated. Meanwhile, the challenges in the synthesis and applications of the surface nanostructures are discussed. This review is expected to be helpful for understanding the principles, methods and applications of polymer brush-based surface nanostructures.

Applications of nanotechnology in smart textile industry: A critical review

Background

In recent years, nanotechnology has been playing an important role in designing smart fabrics. Nanomaterials have been employed to introduce in a sustainable manner, antimicrobial, ultraviolet resistant, electrically conductive, optical, hydrophobic and flame-retardant properties into textiles and garments. Nanomaterial based smart devices are now also being integrated with the textiles so as to perform various functions such as energy harvesting and storage, sensing, drug release and optics. These advancements have found wide applications in the fashion industry and are being developed for wider use in defence, healthcare and on-body energy harnessing applications.

Aim of review

The objective of this work is to provide an insight into the current trends of using nanotechnology in the modern textile industries and to inspire and anticipate further research in this field. This review provides an overview of the most current advances concerning on-body electronics research and the wonders which could be realized by nanomaterials in modern textiles in terms of total energy reliance on our clothes.

Key scientific concepts of review

The work underlines the various methods and techniques for the functionalization of nanomaterials and their integration into textiles with an emphasis on cost-effectiveness, comfort, wearability, energy conversion efficiency and eco-sustainability. The most recent trends of developing various nanogenerators, supercapacitors and photoelectronic devices on the fabric are highlighted, with special emphasis on the efficiency and wearability of the textile. The potential nanotoxicity associated with the processed textiles due to the tendency of these nanomaterials to leach into the environment along with possible remediation measures are also discussed. Finally, the future outlook regarding progress in the integration of smart nano-devices on textile fabrics is provided.

Modification of Surface Hydrophobicity of PLA/PE and ABS/PE Polymer Blends by ICP Etching and CFx Coating

The flow regime inside the channel of 3D printed microreactors is defined by the surface properties of the channel walls. Polylactide (PLA) and acrylonitrile/butadiene/styrene (ABS) are two polymers that are the most common in additive manufacturing using fused filament fabrication, commonly known as “3D printing”. With the aim of developing new materials for the 3D printing of microreactors whose channel surface hydrophobicity could be modified, PLA and ABS were blended with cheaper and widely used polymers-high-density polyethylene (PE-HD) and low-density polyethylene (PE-LD). Polymer blend surfaces were treated with inductively coupled plasma (ICP) and coated by fluorocarbon-based material (CF_x) plasma deposition treatment in order to modify surface hydrophobicity. It has been shown that the modification of surface morphology of PLA polymer blends can be achieved by ICP etching and CF_x coating, while this was not possible for ABS polymer blends under the conducted treatment conditions. The treated surface of PLA/PE-HD 90/10 showed a contact angle of 121.6° which is 36° higher than the contact angle measured on the untreated surface. Surfaces that have achieved contact angles higher than 120° have an “island like” surface morphology. Samples with higher “islands” showed higher contact angles, that confirmed that the hydrophobicity also depends on the height of the “islands”. Furthermore, it has been found that etching time significantly impacts the contact angle values and surface morphology of the PLA polymer blends, while the CF_x coating time does not have significant impact on the surface properties.

Novel epoxy-silica nanoparticles to develop non-enzymatic colorimetric probe for analytical immuno/bioassays

We have developed a novel method to develop epoxy silica nanoparticles (EfSiNP) in a single pot. High surface coverage of epoxy functional groups between 150 and 57000 molecules per particles (∼10¹³-10¹⁶ molecules/mL of 200 nm EfSiNPs) was achieved for different preparation conditions. We then created a red colored probe by conjugating Fuchsin dye to the epoxy functionalities of EfSINPs. Anti-mouse IgG was co-immobilized with Fuchsin and their ratios were optimized for achieving optimum ratios by testing those in functional assays. Dye to antibody ratios were in good negative correlation with a coefficient of -1.00 measured at a confidence level of over 99%. We employed the developed non-enzymatic colorimetric immunonanoprobe for detecting mouse IgG in a direct immunoassay format. We achieved a sensitivity of 427 pg/mL with the assay.

Drop impact dynamics on slippery liquid-infused porous surfaces: influence of oil thickness

Slippery liquid-infused porous surfaces (SLIPS) are porous nanostructures impregnated with a low surface tension lubricant. They have recently shown great promise in various applications that require non-wettable superhydrophobic surfaces. In this paper, we investigate experimentally the influence of the oil thickness on the wetting properties and drop impact dynamics of new SLIPS. By tuning the thickness of the oil layer deposited through spin-coating, we show that a sufficiently thick layer of oil is necessary to avoid dewetting spots on the porous nanostructure and thus increasing the homogeneity of the liquid distribution. Drop impact on these surfaces is investigated with a particular emphasis on the spreading and rebound dynamics when varying the oil thickness and the Weber number.

Large-scale, thick, self-assembled, nacre-mimetic brick-walls as fire barrier coatings on textiles

Highly loaded polymer/clay nanocomposites with layered structures are emerging as robust fire retardant surface coatings. However, time-intensive sequential deposition processes, e.g. layer-by-layer strategies, hinders obtaining large coating thicknesses and complicates an implementation into existing technologies. Here, we demonstrate a single-step, water-borne approach to prepare thick, self-assembling, hybrid fire barrier coatings of sodium carboxymethyl cellulose (CMC)/montmorillonite (MTM) with well-defined, bioinspired brick-wall nanostructure, and showcase their application on textile. The coating thickness on the textile is tailored using different concentrations of CMC/MTM (1-5 wt%) in the coating bath. While lower concentrations impart conformal coatings of fibers, thicker continuous coatings are obtained on the textile surface from highest concentration. Comprehensive fire barrier and fire retardancy tests elucidate the increasing fire barrier and retardancy properties with increasing coating thickness. The materials are free of halogen and heavy metal atoms, and are sourced from sustainable and partly even renewable building blocks. We further introduce an amphiphobic surface modification on the coating to impart oil and water repellency, as well as self-cleaning features. Hence, our study presents a generic, environmentally friendly, scalable, and one-pot coating approach that can be introduced into existing technologies to prepare bioinspired, thick, fire barrier nanocomposite coatings on diverse surfaces.

Encapsulation of Perovskite Nanocrystals into Macroscale Polymer Matrices: Enhanced Stability and Polarization

Lead halide perovskites hold promise for photonic devices, due to their superior optoelectronic properties. However, their use is limited by poor stability and toxicity. We demonstrate enhanced water and light stability of high-surface-area colloidal perovskite nanocrystals by encapsulation of colloidal CsPbBr₃ quantum dots into matched hydrophobic macroscale polymeric matrices. This is achieved by mixing the quantum dots with presynthesized high-molecular-weight polymers. We monitor the photoluminescence quantum yield of the perovskite-polymer nanocomposite films under water-soaking for the first time, finding no change even after >4 months of continuous immersion in water. Furthermore, photostability is greatly enhanced in the macroscale polymer-encapsulated nanocrystal perovskites, which sustain >10¹⁰ absorption events per quantum dot prior to photodegradation, a significant threshold for potential device use. Control of the quantum dot shape in these thin-film polymer composite enables color tunability via strong quantum-confinement in nanoplates and significant room temperature polarized emission from perovskite nanowires. Not only does the high-molecular-weight polymer protect the perovskites from the environment but also no escaped lead was detected in water that was in contact with the encapsulated perovskites for months. Our ligand-passivated perovskite-macroscale polymer composites provide a robust platform for diverse photonic applications.

Gradient Polymer Nanofoams for Encrypted Recording of Chemical Events

We have fabricated gradient-grafted nanofoam films that are able to record the presence of volatile chemical compounds in an offline regime. In essence, the nanofoam film (100-300 nm thick) is anchored to a surface cross-linked polymer network in a metastable extended configuration that can relax back to a certain degree upon exposure to a chemical vapor. The level of the chain relaxation is associated with thermodynamic affinity between the polymer chains and the volatile compounds. In our design, the chemical composition of the nanofoam film is not uniform; therefore, the film possesses a gradually changing local affinity to a vapor along the surface. Upon vapor exposure, the nonuniform changes in local film morphology provide a permanent record or "fingerprint" for the chemical event of interest. This permanent modification in the film structure can be directly detected via changes not only in the film surface profile but also in the film optical characteristics. To this end, we demonstrated that sensing/recording nanofoam films can be prepared and interrogated on the surfaces of optical waveguides, microring optical resonators. It is important that the initial surface profile and structure of the nanofoam film are encrypted by the distinctive conditions that were used to fabricate the film and practically impossible to replicate without prior knowledge.

Nanotechnology in Textiles

Increasing customer demand for durable and functional apparel manufactured in a sustainable manner has created an opportunity for nanomaterials to be integrated into textile substrates. Nanomoieties can induce stain repellence, wrinkle-freeness, static elimination, and electrical conductivity to fibers without compromising their comfort and flexibility. Nanomaterials also offer a wider application potential to create connected garments that can sense and respond to external stimuli via electrical, color, or physiological signals. This review discusses electronic and photonic nanotechnologies that are integrated with textiles and shows their applications in displays, sensing, and drug release within the context of performance, durability, and connectivity. Risk factors including nanotoxicity, nanomaterial release during washing, and environmental impact of nanotextiles based on life cycle assessments have been evaluated. This review also provides an analysis of nanotechnology consolidation in the textiles market to evaluate global trends and patent coverage, supplemented by case studies of commercial products. Perceived limitations of nanotechnology in the textile industry and future directions are identified.

Engineering polydimethylsiloxane with two-dimensional graphene oxide for an extremely durable superhydrophobic fabric coating

A type of nanostructured material comprising reduced graphene oxide (RGO) modified polydimethylsiloxane (PDMS) for fabric coating is described.

Polyurethane-coated silica particles with broad-spectrum antibacterial properties

Antibacterial polyurethane-coated silica particles were synthesized using a “grafting to” approach via surface-to-end-group and surface-to-backbone strategies.

Designing breathable superhydrophobic cotton fabrics

Superhydrophobic cotton fabrics were prepared through radiation induced graft polymerization by applying a series of alkyl methacrylates as the functional monomers.

Tuning surface properties of poly(butylene terephthalate) melt blown fibers by alkaline hydrolysis and fluorination

The wetting properties of poly(butylene terephthalate) (PBT) melt blown fibers were tuned by alkaline hydrolysis and subsequent fluorination. Fiber mats were exposed to a NaOH methanol solution for controlled periods of time at several temperatures, resulting in surface hydrolysis (h-PBT). Subsequent simple solution chemistry was applied to the h-PBT fibers, leading to fluorination of the surface (f-PBT) and the transformation of the wetting properties of the material. Electron microscopy revealed that hydrolysis leads to a textured surface that is retained in the fluorinated product. Sessile drop wetting measurements demonstrated superhydrophilicity for the h-PBT fiber mats and sticky superhydrophobicity with the f-PBT fiber mat.

Washable and wear-resistant superhydrophobic surfaces with self-cleaning property by chemical etching of fibers and hydrophobization

Superhydrophobic poly(ethylene terephthalate) (PET) textile surfaces with a self-cleaning property were fabricated by treating the microscale fibers with alkali followed by coating with polydimethylsiloxane (PDMS). Scanning electron microscopy analysis showed that alkali treatment etched the PET and resulted in nanoscale pits on the fiber surfaces, making the textiles have hierarchical structures. Coating of PDMS on the etched fibers affected little the roughening structures while lowered the surface energy of the fibers, thus making the textiles show slippery superhydrophobicity with a self-cleaning effect. Wettability tests showed that the superhydrophobic textiles were robust to acid/alkaline etching, UV irradiation, and long-time laundering. Importantly, the textiles maintained superhydrophobicity even when the textiles are ruptured by severe abrasion. Also colorful images could be imparted to the superhydrophobic textiles by a conventional transfer printing without affecting the superhydrophobicity.

Temperature controlled shape change of grafted nanofoams

We demonstrated that nanoscale-level actuation can be, in principle, achieved with grafted polymer nanofoams by forces associated with conformational changes of stretched macromolecular chains. The nanofoams are fabricated via a two-step procedure. First, the "grafting to" technique is used to obtain a 20-200 nm anchored and cross-linked poly(glycidyl methacrylate) film. Second, the film is swollen in solvent and freeze dried until the solvent is sublimated. The grafted nanofoam possesses the behavior of a shape-memory material, exhibiting gradual mechanical contraction at the nanometer scale as temperature is increased. Both the thickness and shape-recovery ratio of the nanofoam have a close to linear dependency on temperature. We also demonstrated that by modification of the poly(glycidyl methacrylate) nanofoam with grafting low molecular weight polymers, one can tune an absolute nanoscale mechanical response of the porous polymer film.

Self-healing of the superhydrophobicity by ironing for the abrasion durable superhydrophobic cotton fabrics

Self-healing of the superhydrophobic cotton fabric (SCF) obtained by the radiation-induced graft polymerization of lauryl methacrylate (LMA) and n-hexyl methacrylate (HMA), can be achieved by ironing. Through the steam ironing process, the superhydrophobicity of the SCFs will be regenerated even after the yarns are ruptured during the abrasion test under a load pressure of 44.8 kPa. SCFs made from LMA grafted cotton fabric can ultimately withstand at least 24,000 cycles of abrasion with periodic steam ironing. The FT-IR microscope results show that the migration of the polymethacrylates graft chains from the interior to the surface is responsible for the self-healing effect.

Toward fabric-based flexible microfluidic devices: pointed surface modification for pH sensitive liquid transport

Microfluidic fiber channels with switchable water transport are fabricated in flexible textile PET/PP materials using a preprogrammed yarn-based fabric and a yarn-selective surface modification method. The developed robust and scalable fabrication method is based on the selective functionalization of the PET yarns with an epoxide-containing polymer that is then followed by grafting patterns of different pH-sensitive polymers PAA [poly(acrylic acid) ] and P2VP [poly(2-vinyl pyridine)]. The selective functionalization of the fabric yields an array of amphiphilic channels that are constrained by hydrophobic PP boundaries. Aqueous solutions are transported in the amphiphilic channels by capillary forces where the direction of the liquid transport is defined by pH-response of the grafted polymers. The channels are fed with liquid through hydrophilic, pH insensitive PEG [polyethylene glycol] ports. The combination of the PAA and P2VP patterns in the amphiphilic channels is used to create pH-sensitive elements that redirect aqueous liquids toward PAA channels at pH > 4 and toward both PAA and P2VP channels at pH < 4. The system of pH-selective channels in the developed textile based microfluidic chip could find analytical applications and can be used for smart cloth.

Photoreactive azido-containing silica nanoparticle/polycation multilayers: durable superhydrophobic coating on cotton fabrics

In this study, we report the functionalization of silica nanoparticles with highly photoreactive phenyl azido groups and their utility as a negatively charged building block for layer-by-layer (LbL) electrostatic assembly to produce a stable silica nanoparticle coating. Azido-terminated silica nanoparticles were prepared by the functionalization of bare silica nanoparticles with 3-aminopropyltrimethoxysilane followed by the reaction with 4-azidobenzoic acid. The azido functionalization was confirmed by FTIR and XPS. Poly(allylamine hydrochloride) was also grafted with phenyl azido groups and used as photoreactive polycations for LbL assembly. For the photoreactive silica nanoparticle/polycation multilayers, UV irradiation can induce the covalent cross-linking within the multilayers as well as the anchoring of the multilayer film onto the organic substrate, through azido photochemical reactions including C-H insertion/abstraction reactions with surrounding molecules and dimerization of azido groups. Our results show that the stability of the silica nanoparticle/polycation multilayer film was greatly improved after UV irradiation. Combined with a fluoroalkylsilane post-treatment, the photoreactive LbL multilayers were used as a coating for superhydrophobic modification of cotton fabrics. Herein the LbL assembly method enables us to tailor the number of the coated silica nanoparticles through the assembly cycles. The superhydrophobicity of cotton fabrics was durable against acids, bases, and organic solvents, as well as repeated machine wash. Because of the unique azido photochemistry, the approach used here to anchor silica nanoparticles is applicable to almost any organic substrate.

Water-repellent textile via decorating fibers with amphiphilic Janus particles

We investigated morphology and wetting properties of textiles modified by chemically immobilized amphiphilic micrometer and submicrometer large Janus particles. The Janus particles bind by their reactive side to the textile surface, while their hydrophobic side faces the environment. It was found that the character of immobilization of the Janus particles on textile depends on their size: larger particles bind between fibers, while smaller ones bind to the fiber surface. In both cases, immobilization of Janus particles results in the hydrophobization of the hydrophilic textile surface. Finally, we demonstrated that submicrometer large Janus particles are very efficient for the design of water-repellent textiles.

Synthesis of robust raspberry-like particles using polymer brushes

Synthesis of chemically and mechanically robust raspberry-like particles as well as wetting properties of coatings based on them is reported. The raspberry-like particles were prepared by immobilization of silica nanoparticles on the surface of silica microparticles coated by poly(glycidyl methacrylate) brush layer. The raspberry-like particles retain their structure after ultrasonication and exposure to organic solvents that allows their use as substrates for immobilization on polymers. Fabrication ultrahydrophobic surfaces using raspberry-like particles with immobilized poly(pentafluorostyrene) was also demonstrated.

Large-area fabrication of superhydrophobic surfaces for practical applications: an overview

This review summarizes the key topics in the field of large-area fabrication of superhydrophobic surfaces, concentrating on substrates that have been used in commercial applications. Practical approaches to superhydrophobic surface construction and hydrophobization are discussed. Applications of superhydrophobic surfaces are described and future trends in superhydrophobic surfaces are predicted.

Functionalization of fibers using azlactone-containing polymers: layer-by-layer fabrication of reactive thin films on the surfaces of hair and cellulose-based materials

We report an approach to the functionalization of fibers and fiber-based materials that is based on the deposition of reactive azlactone-functionalized polymers and the "reactive" layer-by-layer assembly of azlactone-containing thin films. We demonstrate (i) that the azlactone-functionalized polymer poly(2-vinyl-4,4-dimethylazlactone) (PVDMA) can be used to modify the surfaces of a model protein-based fiber (horsehair) and cellulose-based materials (e.g., cotton and paper), and (ii) that fibers functionalized in this manner can be used to support the fabrication of covalently cross-linked and reactive polymer multilayers assembled using PVDMA and poly(ethyleneimine) (PEI). The growth, chemical reactivity, and uniformity of films deposited on these substrates were characterized using fluorescence microscopy, confocal microscopy, and scanning electron microscopy (SEM). In addition to the direct functionalization of fibers, we demonstrate that the residual azlactone functionality in PVDMA-treated or film-coated fibers can be exploited to chemically modify the surface chemistry and physicochemical properties of fiber-based materials postfabrication using amine functionalized molecules. For example, we demonstrate that this approach permits control over the surface properties of paper (e.g., absorption of water) by simple postfabrication treatment of film-coated paper with the hydrophobic amine n-decylamine. The azlactone functionality present in these materials provides a platform for the modification of polymer-treated and film-coated fibers with a broad range of other chemical and biological species (e.g., enzymes, peptides, catalysts, etc.). The results of this investigation thus provide a basis for the functionalization of fibers and fiber-based materials (e.g., textile fabrics or nonwoven mats) of potential utility in a broad range of consumer, industrial, and biomedical contexts.

Fabricating superhydrophilic wool fabrics

A simple method for fabricating environmentally stable superhydrophilic wool fabrics is reported here. An ultrathin silica layer coated on the wool altered both the surface roughness and the surface energy of the fiber and endowed the wool fabrics with excellent water absorption. The process of coating silica sols was dependent on an acid solution of low pH, which influenced the electrostatic interactions between nanoparticles and wool fibers. The morphology and composition of silica-sol-coated wool fabrics were characterized by a combination of SEM, TEM, EDX, FTIR, and XPS measurements. The possible mechanism and size effect of silica nanoparticles on the hydrophilic property of wool fabric were discussed. The washing fastness of the superhydrophilic wool fabrics in perchlorethylene and water was also evaluated. This study shows that wool fabrics modified by optical transparence, chemical stability, and nontoxic silica sols are promising in constructing smart textiles.

Superhydrophobic and self-cleaning bio-fiber surfaces via ATRP and subsequent postfunctionalization

Superhydrophobic and self-cleaning cellulose surfaces have been obtained via surface-confined grafting of glycidyl methacrylate using atom transfer radical polymerization combined with postmodification reactions. Both linear and branched graft-on-graft architectures were used for the postmodification reactions to obtain highly hydrophobic bio-fiber surfaces by functionalization of the grafts with either poly(dimethylsiloxane), perfluorinated chains, or alkyl chains, respectively. Postfunctionalization using alkyl chains yielded results similar to those of surfaces modified by perfluorination, in terms of superhydrophobicity, self-cleaning properties, and the stability of these properties over time. In addition, highly oleophobic surfaces have been obtained when modification with perfluorinated chains was performed.

Wetting on fractal superhydrophobic surfaces from "core-shell" particles: a comparison of theory and experiment

We report an experimental and theoretical investigation of the wetting behavior of different model polar and nonpolar liquids and their mixtures on superhydrophobic fractal surfaces made of polymer- or silane-coated "core-shell" particles. We compared the experimental results with the theoretical predictions made according to the theories of Onda-Shibuichi (describes wetting on fractal surfaces) and Cassie-Baxter (describes wetting on generic rough composite surfaces). We found that the experimental findings deviate from the behavior predicted by the Onda-Shibuichi model. On the other hand, the wetting properties were found to be close to the predictions made by the Cassie-Baxter model in the hydrophobic region (the intrinsic contact angle on the flat surface is larger than 90 degrees). However, the wetting behavior in the hydrophilic region (the intrinsic contact angle is less than 90 degrees) could not be described by the Onda-Shibuichi or Cassie-Baxter model. The observed inconsistency between the experimental results and theoretical predictions was explained by the formation of metastable states of a liquid droplet on a fabricated fractal surface according to the theory developed by Johnson and Dettre for generic rough surfaces. The entrapments of the liquid droplets in metastable states resulted in superhydrophobic behavior on fractal surfaces as well, made from nonfluorinated material such as polystyrene with a surface free energy of about 30 mJ/m2. This finding is very promising for real industrial applications where fluorinated compounds are willing to be reduced. It can be concluded that employing a texture with fractal geometry is necessary for the design of superhydrophobic coatings. Thereby, extremely lowering the surface free energy of materials by fluorination is not an obligatory factor for the generation of liquid-repellent superhydrophobic materials. We believe that the results we presented in the paper give new insight into the understanding of wetting not only on general superhydrophobic rough surfaces but also on fractal surfaces.