Preparation of Surface-Wrinkled Silica-Polystyrene Colloidal Composite Particles

In this work, we report a facile emulsion swelling route to prepare surface-wrinkled silica-polystyrene (SiO2-PS) composite particles. Submicrometer-sized, near-spherical SiO2-PS composite particles were first synthesized by dispersion polymerization of styrene in an ethanol/water mixture, and then, surface-wrinkled SiO2-PS particles were obtained by swelling the SiO2-PS particles with a toluene/water emulsion and subsequent drying. It is emphasized that no surface pretreatment on the SiO2-PS composite particles is required for the formation of the wrinkled surface, and the most striking feature is that the surface-wrinkled particle was not deformed from a single near-spherical SiO2-PS composite particle but from many ones. The influence of various swelling parameters including toluene/particle mass ratio, surfactant concentration, stirring rate, swelling temperature, swelling time, and silica size on the morphology of the composite particles was studied. This method represents a new paradigm for the preparation of concave polymer colloids.

Synthesis of dimpled polymer-silica nanocomposite particles by interfacial swelling-based seeded polymerization

Dimpled polymer-silica nanocomposite particles have the combined advantages of dimpled particles and polymer-silica nanocomposite particles. This study presents a novel approach to prepare these particles by interfacial swelling-based seeded polymerization. Polystyrene-silica (PS-SiO2) nanocomposite particles are first prepared by emulsion polymerization of styrene in the presence of glycerol-functionalized silica sols and then dimpled polymer-SiO2 particles are fabricated by interfacial swelling of butyl acrylate (BA)/toluene and subsequent seeded polymerization of BA with the PS-SiO2 particles as seeds. The effects of different parameters, such as the amount of surfactant used in the PS-SiO2/H2O dispersion, BA/toluene mass ratio, PS-SiO2/H2O mass ratio and stirring rate, on the formation of the dimpled particles are investigated. Optimization of the seeded polymerization conditions allows a relatively high percentage of dimpled particles to be achieved.

What is the role of PEO chains in the assembly of core-corona supraparticles in aqueous dispersions?

Hypothesis The assembly of core-corona supraparticles in aqueous dispersions has been regularly assisted by auxiliary monomers/oligomers which modify the individual particles with, e.g., surface grafting of polyethylene oxide (PEO) chains or other hydrophilic monomers. However, this modification complicates the preparation and purification procedures and increases potential upscaling efforts. Hybrid polymer-silica core-corona supracolloids could be more simply assembled if the PEO chains from surfactants, typically used by default as polymer stabilizers, concomitantly act as assembly promotors. The supracolloids assembly could therefore be more easily achieved without requiring particles functionalization or post-purification steps. Methods The self-assembly of supracolloidal particles prepared with PEO-surfactant stabilized (Triton X-405) and/or PEO-grafted polymer particles is compared to differentiate the roles of the PEO chains in the assembly of core-corona supraparticles. Using time-resolved dynamic light scattering (DLS) and cryogenic transmission electron microscopy(cryo-TEM), the effect of concentration of PEO chains (from surfactant) on the kinetics and dynamics of supracolloids assembly is investigated. Self-consistent field (SCF) lattice theory was used to numerically study the distribution of PEO chains at the interfaces present in the supracolloidal dispersions. Findings The PEO based surfactant can be used as assembly promoter of core-corona hybrid supracolloids due to its amphiphilic nature and via establishing hydrophobic interactions. The concentration of the PEO surfactant, and especially the PEO chains distribution over the different interfaces, crucially affect the supracolloids assembly. A simplified pathway for preparing hybrid supracolloidal particles with a well-controlled corona coverage over polymer cores is presented.

Tunable distribution of silica nanoparticles in water-borne coatings via strawberry supracolloidal dispersions

HYPOTHESIS

Water-borne coatings are rapidly expanding as sustainable alternatives to organic solvent-borne systems. Inorganic colloids are often added to aqueous polymer dispersions to enhance the performance of water-borne coatings. However, these bimodal dispersions have many interfaces which can result in unstable colloids and undesirable phase separation. The covalent bonding between individual colloids, on a polymer-inorganic core-corona supracolloidal assembly, could reduce or suppress instability and phase separation during drying of coatings, advancing its mechanical and optical properties.

METHODS

Aqueous polymer-silica supracolloids with a core-corona strawberry configuration were used to precisely control the silica nanoparticles distribution within the coating. The interaction between polymer and silica particles was fine-tuned to obtain covalently bound or physically adsorbed supracolloids. Coatings were prepared by drying the supracolloidal dispersions at room temperature, and their morphology and mechanical properties were interconnected.

FINDINGS

Covalently bound supracolloids provided transparent coatings with a homogeneous 3D percolating silica nanonetwork. Supracolloids having physical adsorption only, resulted in coatings with a stratified silica layer at interfaces. The well-arranged silica nanonetworks strongly improve the storage moduli and water resistance of the coatings. These supracolloidal dispersions offer a new paradigm for preparing water-borne coatings with enhanced mechanical properties and other functionalities, like structural color.

Silica-Coated Micrometer-Sized Latex Particles

A series of silica-coated micrometer-sized poly(methyl methacrylate) latex particles are prepared using a Stöber silica deposition protocol that employs tetraethyl orthosilicate (TEOS) as a soluble silica precursor. Given the relatively low specific surface area of the latex particles, silica deposition is best conducted at relatively high solids to ensure a sufficiently high surface area. Such conditions aid process intensification. Importantly, physical adsorption of chitosan onto the latex particles prior to silica deposition minimizes secondary nucleation and promotes the formation of silica shells: in the absence of chitosan, well-defined silica overlayers cannot be obtained. Thermogravimetry studies indicate that silica formation is complete within a few hours at 20 °C regardless of the presence or absence of chitosan. Kinetic data obtained using this technique suggest that the adsorbed chitosan chains promote surface deposition of silica onto the latex particles but do not catalyze its formation. Systematic variation of the TEOS/latex mass ratio enables the mean silica shell thickness to be tuned from 45 to 144 nm. Scanning electron microscopy (SEM) studies of silica-coated latex particles after calcination at 400 °C confirm the presence of hollow silica particles, which indicates the formation of relatively smooth (albeit brittle) silica shells under optimized conditions. Aqueous electrophoresis and X-ray photoelectron spectroscopy studies are also consistent with latex particles coated in a uniform silica overlayer. The silica deposition formulation reported herein is expected to be a useful generic strategy for the efficient coating of micrometer-sized particles at relatively high solids.

Assembly of partially covered strawberry supracolloids in dilute and concentrate aqueous dispersions

HYPOTHESIS

Core-corona supracolloids can be assembled in aqueous dispersions by controlling the physical interactions between the corona and core colloidal particles. A raspberry corona configuration with full surface coverage of the core can be reached by inducing strong attractive interactions between the individual particles. A controlled partial surface coverage of the core, i.e. strawberry configuration, is however, more difficult to achieve. Supracolloids with different surface coverage ratio exhibit unique and multifunctional surface properties.

EXPERIMENTS

By counterbalancing the multiple physical interactions playing a role during the assembly, the configuration and stability of the assemblies could be fine-tuned over a wide range of concentrations. Supracolloids consisting of polyethylene glycol (PEO)-grafted polymer particles covered by silica nanoparticles were assembled with different configurations, by adjusting the pH and ionic strength of the dispersion, the PEO grafting density and the particles concentration. The self-assembly process and resulting configurations were monitored via cryogenic transmission electron microscopy (Cryo-TEM) and light scattering.

FINDINGS

The suitable conditions to assemble supracolloids with partial corona coverage have been established. Stable strawberry supracolloids could be prepared, both for diluted (1 wt%) and concentrated (12 wt%) dispersions. These hybrid supracolloids with well-defined configuration are highly relevant to developing advanced water-borne paints and inks, food dispersions, cosmetic and healthcare products.

Physical Adsorption of Graphene Oxide onto Polymer Latexes and Characterization of the Resulting Nanocomposite Particles

Polymer/graphene oxide (GO) nanocomposite particles were prepared via heteroflocculation between 140-220 nm cationic latex nanoparticles and anionic GO nanosheets in either acidic or basic conditions. It is demonstrated that nanocomposite particles can be formed using either poly(2-vinylpyridine)-b-poly(benzyl methacrylate) (P2VP-PBzMA) block copolymer nanoparticles prepared by reversible-addition chain-transfer (RAFT)-mediated polymerization-induced self-assembly (PISA), or poly(ethylene glycol)methacrylate (PEGMA)-stabilized P2VP latexes prepared by traditional emulsion polymerization. These two latexes are different morphologically as the P2VP-PBzMA block copolymer latexes have P2VP steric stabilizer chains in their corona, whereas the PEGMA-stabilized P2VP particles have a P2VP core and a nonionic steric stabilizer. Nevertheless, both the P2VP-PBzMA and PEGMA-stabilized P2VP latexes are cationic at low pH. Thus, the addition of GO to these latexes causes flocculation to occur immediately due to the opposite charges between the anionic GO nanosheets and cationic latexes. Control heteroflocculation experiments were conducted using anionic sterically stabilized poly(potassium 3-sulfopropyl methacrylate)-b-poly(benzyl methacrylate) (PKSPMA-PBzMA) and nonionic poly(benzyl methacrylate) (PBzMA) nanoparticles to demonstrate that polymer/GO nanocomposite particles were not formed. The degree of flocculation and the strength of electrostatic interaction between the cationic polymer latexes and GO were assessed using disc centrifuge photosedimentometry (DCP), transmission electron microscopy (TEM), and UV-visible spectrophotometry. These studies suggest that the optimal conditions for the formation of polymer/GO nanocomposite particles were GO contents between 10% and 20% w/w relative to latex, with the latexes containing P2VP in their corona having a stronger electrostatic attraction to the GO sheets.

Nanocomposite Polymer Colloids Prepared via Emulsion Polymerization and Stabilized Using Polydopamine-Coated Silica Particles

Polymer/inorganic colloidal nanocomposites can be prepared via Pickering emulsion polymerization (PEP); however, this process usually requires the use of surfactants, auxiliary comonomers, and volatile organic compounds. Herein, we report a versatile and efficient method for synthesizing stable monodisperse polymer/silica colloidal nanocomposite particles via PEP. First, silica nanoparticles were modified by depositing a multifunctional polydopamine (PDA) film. The outermost PDA film could enhance the precipitation of oligomeric polymer radicals on the silica surface, which is crucial for the preparation of stable polymer/inorganic colloidal nanocomposites via PEP. Notably, this PDA modification approach can employ different initiator systems, such as cationic initiators and redox initiator couples, and can be applied to various monomers and monomer pairs (St, St/nBA, MMA, MMA/nBA, Vac, Vac/nBA). The influence of the concentration and size of polydopamine-coated silica (SiO₂@PDA) on the colloidal nanocomposite was investigated. Increasing the diameter of SiO₂@PDA and decreasing the concentration of SiO₂@PDA both lead to the formation of larger nanocomposite particles. Considering its wide applicability, the proposed PDA modification approach can be applied to other functional inorganic particles to prepare multifunctional polymer/inorganic nanocomposite particles.

In situ small-angle X-ray scattering studies during the formation of polymer/silica nanocomposite particles in aqueous solution

This study is focused on the formation of polymer/silica nanocomposite particles prepared by the surfactant-free aqueous emulsion polymerization of 2,2,2-trifluoroethyl methacrylate (TFEMA) in the presence of 19 nm glycerol-functionalized aqueous silica nanoparticles using a cationic azo initiator at 60 °C. The TFEMA polymerization kinetics are monitored using 1H NMR spectroscopy, while postmortem TEM analysis confirms that the final nanocomposite particles possess a well-defined core-shell morphology. Time-resolved small-angle X-ray scattering (SAXS) is used in conjunction with a stirrable reaction cell to monitor the evolution of the nanocomposite particle diameter, mean silica shell thickness, mean number of silica nanoparticles within the shell, silica aggregation efficiency and packing density during the TFEMA polymerization. Nucleation occurs after 10-15 min and the nascent particles quickly become swollen with TFEMA monomer, which leads to a relatively fast rate of polymerization. Additional surface area is created as these initial particles grow and anionic silica nanoparticles adsorb at the particle surface to maintain a relatively high surface coverage and hence ensure colloidal stability. At high TFEMA conversion, a contiguous silica shell is formed and essentially no further adsorption of silica nanoparticles occurs. A population balance model is introduced into the SAXS model to account for the gradual incorporation of the silica nanoparticles within the nanocomposite particles. The final PTFEMA/silica nanocomposite particles are obtained at 96% TFEMA conversion after 140 min, have a volume-average diameter of 216 ± 9 nm and contain approximately 274 silica nanoparticles within their outer shells; a silica aggregation efficiency of 75% can be achieved for such formulations.

Laponite®-based colloidal nanocomposites prepared by RAFT-mediated surfactant-free emulsion polymerization: the role of non-ionic and anionic macroRAFT polymers in stability and morphology control

The synthesis of Laponite®-based nanocomposite latexes by reversible addition-fragmentation chain transfer (RAFT)-mediated surfactant-free emulsion polymerization using different macroRAFT agents is described.

An overview of polymeric nano-biocomposites as targeted and controlled-release devices

In recent years, controlled drug delivery has become an important area of research. Nano-biocomposites can fulfil the necessary requirements of a targeted drug delivery device. This review describes use of polymeric nano-biocomposites in controlled drug delivery devices. Selection of suitable biopolymer and methods of preparation are discussed.

Synthetic strategies for raspberry-like polymer composite particles

The strategies used for the preparation of raspberry-like polymer composite particles are summarized comprehensively.

Facile synthesis of novel reduced graphene oxide@polystyrene nanospheres for sensitive label-free electrochemical immunoassay

Nanosized reduced graphene oxide@polystyrene nanospheres were first synthesized and further exploited for highly sensitive label-free electrochemical immunoassay applications.

Recent advances in colloidal nanocomposite designviaheterogeneous polymerization techniques

Recent advances in colloidal nanocomposite design by heterogeneous polymerization are reviewed, with a specific focus on encapsulation and particle-based stabilization for specific materials applications.

Synthesis and Electroresponse Activity of Porous Polypyrrole/Silica-Titania Core/Shell Nanoparticles

Inverted conducting polymer/metal oxide core/shell structured pPPy/SiO₂-TiO₂ nanoparticles were prepared as electrorheological (ER) materials using sequential experimental methods. The core was synthesized via the low-temperature self-assembly of PPy and SiO₂ materials, and the outer TiO₂ shell was easily coated onto the core part using a sol-gel method and a titanium isopropoxide precursor. Sonication-mediated etching and redeposition were employed to etch out SiO₂ portions from the core part to blend with TiO₂ shells. Each step in nanoparticle synthesis involved morphological and physical changes to the surface area and porosity, with subsequent changes in the intrinsic properties of the materials. Specifically, the electrical conductivity and dielectric properties were successfully altered. The final pPPy/SiO₂-TiO₂ nanoparticle configuration was optimized for ER applications, offering low electrical conductivity, high dielectric properties, and increased dispersion stability. pPPy/SiO₂-TiO₂ nanoparticles exhibited 24.7- and 2.7-fold enhancements in ER performance compared to that of PPy-SiO₂ and PPy-SiO₂/TiO₂ precursor nanoparticles, respectively. The versatile method proposed in this study for the synthesis of inverted conducting polymer/metal oxide core/shell nanoparticles shows great potential for the development of custom-designed ER materials.

Preparation of Dimpled Polystyrene-Silica Colloidal Nanocomposite Particles

Preparation of polymer-silica colloidal nanocomposite particles with concave shape is challenging and seldom reported. This paper presents a novel and facile method to prepare dimpled polymer-silica nanocomposite particles with a thin silica shell through the judicious combination of alcoholic dispersion polymerization and the decane evaporation method. Submicrometer-sized polystyrene-silica (PS-SiO₂) nanocomposite particles were first prepared by dispersion polymerization of styrene in methanol in the presence of a methanolic silica sol, and then dimpled PS-SiO₂ particles were prepared by heating the near-spherical PS-SiO₂ particles dispersed in methanol/water media in the presence of decane and subsequent cooling. The effects of different heat treatment parameters, such as methanol/water ratio, stirring temperature, and stirring rate on the formation of the nanocomposite particles were investigated. Optimization of the heating conditions allowed ∼100% of dimpled particles to be achieved with one dimple on each particle. Moreover, calcination of the dimpled PS-SiO₂ nanocomposite particles led to the formation of hollow dimpled particles with a thin silica shell. This method is expected to enrich the shapes of polymer-silica nanocomposite particles.

Morphology-Controlled Coating of Colloidal Particles with Silica: Influence of Particle Surface Functionalization

We present a general, convenient, and efficient synthetic concept for the coating of colloidal particles with a silica (SiO₂) shell of well-defined and precisely controlled morphology and porosity. Monodisperse submicroscopic polystyrene (PS) particles were synthesized via two-stage emulsifier-free emulsion polymerization and subsequent swelling polymerization, enabling selective particle surface modification by the incorporation of ionic (methacrylic acid, MAA) or nonionic (hydroxyethyl methacrylate, HEMA or methacrylamide, MAAm) comonomers, which could be proven by zeta potential measurements as well as by determining the three-phase contact angle of the colloidal particles adsorbed at the air-water and n-decane-water interface. The functionalized particles could be directly coated with silica shells of variable thickness, porosity, and controlled surface roughness in a seeded sol-gel process from tetraethoxysilane (TEOS), leading to hybrid PS@silica particles with morphologies ranging from core-shell (CS) to raspberry-type architectures. The experimental results demonstrated that the silica coating could be precisely tailored by the type of surface functionalization, which strongly influences the surface properties of the colloidal particles and thus the morphology of the final silica shell. Furthermore, the PS cores could be easily removed by thermal treatment, yielding extremely uniform hollow silica particles, while maintaining their initial shell architecture. These particles are highly stable against irreversible aggregation and could be readily dried, purified, and redispersed in various solvents. Herein we show a first example of coating semiconducting CdSe/ZnS nanocrystals with smooth and spherical silica shells by applying the presented method that are expected to be suitable systems for applications as markers in biology and life science by using fluorescence microscopy methods, which are also briefly discussed.

Adsorption of Silica Nanoparticles onto Poly(N-vinylpyrrolidone)-Functionalized Polystyrene Latex

This paper presents a more general method to prepare silica-coated polystyrene (PS) particles with minimal excess silica by adsorption, highlighting the role of poly(N-vinylpyrrolidone) (PVP). The method is based on the addition of small silica nanoparticles onto submicrometer-sized near-monodisperse polymer latex particles under the conditions of monolayer silica coverage of the latex surface. Either a cationic or an anionic initiator could be used in the PVP-involved emulsion polymerization to prepare PS particles, and the adsorption was conducted successfully either under acidic or basic conditions. Neither a cationic initiator nor a basic condition is a prerequisite for the adsorption process, which should be related to the much stronger interaction between PVP and the silica surface. This method is expected to substantially extend the adsorption conditions of polymer-silica colloidal nanocomposite syntheses.

Waterborne epoxy-modified polyurethane-acrylate dispersions with nano-sized core-shell structure particles: synthesis, characterization, and their coating film properties

Waterborne epoxy-modified polyurethane-acrylate (EPUA) dispersions with nano-sized core-shell structure particles, with polyacrylate (PA) as core and epoxy-modified polyurethane (EPU) as shell, were successfully prepared via a two-step procedure. The waterborne EPU dispersions were first synthesized to serve as seeds, and then the butyl acrylate (BA) and methyl methacrylate (MMA) monomers were introduced into EPU particles to form polymeric core by radical polymerization under the assistance of ultrasonic treatment. Fourier transform infrared (FT-IR) spectroscopy revealed that the epoxy and PA components were successfully incorporated onto the chain of the PU and EPU to form EPU and EPUA, respectively. The transmission electron microscopy (TEM) photograph demonstrated that the EPUA particles have the core-shell structure. The as-prepared EPUA coating films exhibited good thermo-stability and mechanical properties, as revealed by thermogravimetric analysis (TGA) and tensile testing, respectively. The results of potentiodynamic polarization curves and immersion corrosion testing in 5 wt% NaCl aqueous solution both demonstrated that the anticorrosive properties of EPUA mainly depended on the mass content of PA, with the optimized value of 30 wt%.

Nanocomposite latexes containing layered double hydroxides via RAFT-assisted encapsulating emulsion polymerization

Successful encapsulation of LDH nanoplatelets into latex particles.

One-pot formation of monodisperse polymer@SiO2 core–shell nanoparticles via surfactant-free emulsion polymerization using an adaptive silica precursor polymer

Monodisperse PMMA@SiO₂ core–shell nanoparticles are formed via a new type of surfactant-free emulsion polymerization using polyethoxysiloxane as a silica precursor.

“House-of-cards” structures in silicone rubber composites for superb anti-collapsing performance at medium high temperature

We have introduced a novel polymer nanocomposite with superb anti-collapsing performance after polymer decomposition.

Hybrid organic-inorganic colloidal composite 'sponges' via internal crosslinking

An effective method for the generation of hybrid organic-inorganic nanocomposite microparticles featuring controlled size and high structural stability is presented. In this process, an oil-in-water Pickering emulsion is formed using hydrophilic amine-functionalized silica nanoparticles. Covalent modification using a hydrophobic maleic anhydride copolymer then alters nanoparticle wettability during crosslinking, causing a core-shell to nanocomposite structural reorganization of the assemblies. The resulting porous nanocomposites maintain discrete microparticle structures and retain payloads in their oil phase even when incubated in competitive solvents such as ethanol.

One-step fabrication of 3-methacryloxypropyltrimethoxysilane modified silica and investigation of fluorinated polyacrylate/silica nanocomposite films

One-step synthesis of MPS-functionalized silica and preparation of film forming fluorinated polyacrylate/silica nanocomposite particles.

Biocompatible SiO2in the Fabrication of Stimuli-Responsive Hybrid Composites and Their Application Potential

Organic/inorganic hybrid composite materials have been extensively studied as they combine the properties of inorganic material and organic polymer. Among the inorganic material biocompatible silica (SiO2) is an interesting candidate for application in biotechnology because such material is wide spread in nature as well as in medicine. During the last few decades, stimuli-responsive polymers are drawing much attention from the researchers for application versatility such as target-specific delivery of drug and corrosion inhibitors. Considering the biocompatibility and many such important properties as high cargo loading capacity, long blood circulation lifetime, enhanced permeability and retention, mechanical strength, and easy processability, combination of SiO2particles with stimuli-responsive polymers is gaining attention over the last decade. This review article will report the progress made towards the development and application of stimuli-responsive hybrid composites based on SiO2.

Physical adsorption of anisotropic titania nanoparticles onto poly(2-vinylpyridine) latex and characterisation of the resulting nanocomposite particles

Four poly(2-vinylpyridine) latexes with intensity-average mean diameters ranging between 246 and 955nm were prepared by aqueous emulsion polymerisation. These latexes were characterised by transmission electron microscopy, field emission scanning electron microscopy, dynamic light scattering, aqueous electrophoresis, disc centrifuge photosedimentometry and thermogravimetry. The adsorption of rice grain-shaped nano-sized titania particles onto the surface of these latex particles from aqueous solution was investigated. It was found that the titania particles adsorb strongly at pH 10 and the optimal loading and packing density of titania was investigated for each latex. The resulting core-shell P2VP-titania nanocomposite particles were characterised in terms of their titania contents, surface coverages and colloidal stabilities. UV-Vis spectra were recorded for the titania nanoparticles, the original P2VP latexes and the poly(2-vinylpyridine)-titania nanocomposite particles. It was found that, for the larger nanocomposite particles, UV-Vis absorption was dominated by the latex core, whereas the smaller P2VP-titania nanocomposite particles exhibited UV attenuation to longer wavelengths compared to both the bare latex and the titania particles. The poly(2-vinylpyridine) cores were selectively removed by calcination of the nanocomposite particles and the resulting hollow titania structures were investigated by transmission electron microscopy.

Efficient synthesis of poly(2-hydroxypropyl methacrylate)-silica colloidal nanocomposite particles via aqueous dispersion polymerization

Colloidally stable poly(2-hydroxypropyl methacrylate)-silica nanocomposite particles can be efficiently prepared by aqueous dispersion polymerization at 60 °C using a binary mixture of an ultrafine aqueous silica sol and poly(N-vinylpyrrolidone) [PVP] as the stabilizer system.