Can We Form Mesoporous Zeolites by Steam Assisted Crystallization of MCM-41?

The possibility of crystallizing silicalite-1 (MFI) from the pore walls of as-synthesized MCM-41 via steam-assisted crystallization (SAC) was thoroughly investigated. A kinetic study was conducted through the impregnation of as-synthesized MCM-41 with the structure-directing agent tetrapropyl-ammonium hydroxide (TPAOH). Materials obtained after different SAC treatment times (1−288 h) were characterized by XRD, nitrogen physisorption at 77 K, TGA/DTA, and SEM. The achieved results allowed us to conclude that during SAC treatment, rapid destruction of the hexagonal mesophase occurs with the enlargement of mesopores, probably by their coalescence, until achieving non-porous amorphous silica. Only thereafter is the crystallization of the MFI phase evidenced through the development of micron-sized (>10 µm) MFI structured crystals. This study suggests the probable practical impossibility of even partial crystallization of the pore walls of mesoporous materials by SAC.

Alkaline steaming-assisted conversion: a new strategy for the synthesis of pure NiFe2O4 and CoFe2O4 spinel ferrite nanoparticles

A new strategy, the ‘alkaline steaming-assisted conversion route,’ has been developed to synthesize pure NiFe2O4 and CoFe2O4 nanoparticles by using ethylenediamine, together with ammonia, collectively as the alkaline steaming vapor.

Racing Crystallization Mechanism for Economical Design of Single-Crystal Hollow ZSM-5 with the Broken Limit of Si/Al Ratio and Improved Mass Transfer

Development of economic strategy to synthesize hollow zeolite with widely tunable Si/Al ratios providing variable acidity is of great significance in industry. Here, a one-step and low-cost strategy without mesoporogen was successfully developed to synthesize single-crystal hollow ZSM-5 containing mesopores/macropores, with variable Si/Al ratios of about 14-∞ and 114-∞ at critical TPA⁺/SiO₂ ratios of 0.05-0.1 and 0.05, respectively. This is the first time the usage of a large amount of TPAOH was avoided while breaking the traditional limitation of Si/Al ratio (25-50). The component of synthesis system and crystallization temperature acting as the vital roles in hollow structure has been confirmed by a series of characterization. Moreover, according to the investigation of the evolution process, a novel racing crystallization mechanism based on the competition relationship between surface crystallization and the internal dissolution rate was proposed for the first time. The racing crystallization mechanism and internal nonprotective aluminum become the crucial factors for synthesis. The prepared hollow ZSM-5 zeolites exhibit superior catalytic performance in the different acidity-catalyzed condensation involving large molecules between benzaldehyde and n-butyl alcohol as well as 2-hydroxyacetophenone, which is mainly attributed to the property acidity, more accessible active Al sites on the surface, and shorter diffusion path. By calculating, the effectiveness factor (η) of hollow zeolite is close to 1, further confirming its better mass transfer ability. The strategy has also been successfully extended to the synthesis of high-amount Fe-doped, Ga-doped, and B-doped hollow silicate-1.

Controlling the Morphology and Titanium Coordination States of TS-1 Zeolites by Crystal Growth Modifier

Developing an effective strategy to synthesize perfect titanosilicate TS-1 zeolite crystals with desirable morphologies, enriched isolated framework Ti species, and thus enhanced catalytic oxidation properties is a pervasive challenge in zeolite crystal engineering. We here used an amino acid l-carnitine as a crystal growth modifier and ethanol as a cosolvent to regulate the morphologies and the Ti coordination states of TS-1 zeolites. During the hydrothermal crystallization process, the introduced l-carnitine can not only tailor the anisotropic growth rates of zeolite crystals but also induce the formation of uniformly distributed framework Ti species through building a suitable chemical interaction with the Ti precursor species. Condition optimizations could afford the generation of perfect hexagonal plate TS-1 crystals and elongated platelet TS-1 crystals enriched in tetrahedral framework Ti sites (TiO₄) or mononuclear octahedrally coordinated Ti species (TiO₆). Both samples showed significant improvement in catalytic activity for the H₂O₂-mediated epoxidation of alkenes. In particular, the elongated platelet TS-1 enriched in "TiO₆" species afforded the highest activity in 1-hexene epoxidation, with a turnover frequency (TOF) of up to 131 h^-1, which is approximately twice as high as that of the conventional TS-1 zeolite (TOF: 65 h^-1) and even higher than those of the literature-reported TiO₆-containting TS-1 catalysts derived from the hydrothermal post-treatment of TS-1 zeolites. This work demonstrates that the morphologies and the titanium coordination states of TS-1 zeolites can be effectively tuned by directly introducing suitable crystal growth modifiers, thus providing new opportunities for developing highly efficient titanosilicate zeolite catalysts for important catalytic applications.

Advances in the Green Synthesis of Microporous and Hierarchical Zeolites: A Short Review

Hierarchical zeolites have been extensively studied due to their enhancement of intra-crystalline diffusion, which leads to the improved catalytic activity and resistance to coking-deactivation. Traditional synthesis strategies of hierarchical zeolites via post-treatment or directing synthesis with the aid of mesoporous template are often characterized by high energy consumption and substantial use of expensive and environmentally unfriendly organic templates. In the recent decade, new green synthesis protocols have been developed for the effective synthesis of conventional and hierarchical zeolites. In this review, the latest advancements on the green synthesis of hierarchical zeolites are summarized and discussed in detail.

Synthesis of Engineered Zeolitic Materials: From Classical Zeolites to Hierarchical Core-Shell Materials

The term "engineered zeolitic materials" refers to a class of materials with a rationally designed pore system and active-sites distribution. They are primarily made of crystalline microporous zeolites as the main building blocks, which can be accompanied by other secondary components to form composite materials. These materials are of potential importance in many industrial fields like catalysis or selective adsorption. Herein, critical aspects related to the synthesis and modification of such materials are discussed. The first section provides a short introduction on classical zeolite structures and properties, and their conventional synthesis methods. Then, the motivating rationale behind the growing demand for structural alteration of these zeolitic materials is discussed, with an emphasis on the ongoing struggles regarding mass-transfer issues. The state-of-the-art techniques that are currently available for overcoming these hurdles are reviewed. Following this, the focus is set on core-shell composites as one of the promising pathways toward the creation of a new generation of highly versatile and efficient engineered zeolitic substances. The synthesis approaches developed thus far to make zeolitic core-shell materials and their analogues, yolk-shell, and hollow materials, are also examined and summarized. Finally, the last section concisely reviews the performance of novel core-shell, yolk-shell, and hollow zeolitic materials for some important industrial applications.

Hierarchy concepts: classification and preparation strategies for zeolite containing materials with hierarchical porosity

Starting from a basic classification of “hierarchical porosity” this review gives a broad overview of preparation routes towards hierarchically porous all-zeolite and zeolite containing composite materials.

A hierarchical bulky ZSM-5 zeolite synthesized via glycerol-mediated crystallization using a mesoporous steam-treated dry gel as the precursor

The mesoporous precursor obtained by steaming the dry gel can be transformed into a hierarchical ZSM-5 zeolite by using glycerol as crystallization medium.

Controlling the microstructure of MFI zeolites with Mg(OH)2 nanocrystals to improve their catalytic performances

The microstructure of TS-1 and S-1 were affected by Mg(OH)₂ NCs and their catalytic performance has been improved.