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1
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Vancleef A, Maes D, Van Gerven T, Thomassen LC, Braeken L. Flow-through microscopy and image analysis for crystallization processes. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2021.117067] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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2
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Lian SJ, Hu ZX, Lan Z, Wen RF, Ma XH. Optimal Operation of an Oscillatory Flow Crystallizer: Coupling Disturbance and Stability. ACS OMEGA 2021; 6:28912-28922. [PMID: 34746583 PMCID: PMC8567750 DOI: 10.1021/acsomega.1c03890] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/21/2021] [Accepted: 10/13/2021] [Indexed: 06/13/2023]
Abstract
In the process of industrial crystallization, it is always difficult to balance the secondary nucleation rate and metastable zone width (MSZW). Herein, we report an experimental and numerical study for the cooling crystallization of paracetamol in an oscillatory flow crystallizer (OFC), finding the optimal operating conditions for balancing the secondary nucleation rate and MSZW. The results show that the MSZW decreases with the increase of oscillation Reynolds number (Re o). Compared to the traditional stirring system, the OFC has an MSZW three times larger than that of the stirring system under a similar power density of consumption. With the numerical simulation, the OFC can produce a stable space environment and instantaneous strong disturbance, which is conducive to the crystallization process. Above all, a high Re o is favorable to produce a sufficient nucleation rate, which may inevitably constrict the MSZW to a certain degree. Then, the optimization strategy of the operating parameter (Re o) in the OFC is proposed.
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3
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Cruz P, Rocha F, Ferreira A. Crystallization of paracetamol from aqueous solutions in a planar oscillatory flow crystallizer: effect of the oscillation conditions on the nucleation kinetics. CrystEngComm 2021. [DOI: 10.1039/d1ce00922b] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Nucleation kinetic data is reported for a planar oscillatory flow crystallizer.
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Affiliation(s)
- Patrícia Cruz
- LEPABE – Laboratory for Process Engineering, Environment, Biotechnology and Energy, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
| | - Fernando Rocha
- LEPABE – Laboratory for Process Engineering, Environment, Biotechnology and Energy, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
| | - António Ferreira
- LEPABE – Laboratory for Process Engineering, Environment, Biotechnology and Energy, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal
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4
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Doyle BJ, Gutmann B, Bittel M, Hubler T, Macchi A, Roberge DM. Handling of Solids and Flow Characterization in a Baffleless Oscillatory Flow Coil Reactor. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b04496] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Brendon J. Doyle
- Centre for Catalysis Research and Innovation, Department of Chemical and Biological Engineering, University of Ottawa, K1N 6N5 Ottawa, Canada
| | - Bernhard Gutmann
- Chemical Manufacturing Technologies, Lonza AG, CH-3930 Visp, Switzerland
| | - Michael Bittel
- Chemical Manufacturing Technologies, Lonza AG, CH-3930 Visp, Switzerland
| | - Thierry Hubler
- Chemical Manufacturing Technologies, Lonza AG, CH-3930 Visp, Switzerland
| | - Arturo Macchi
- Centre for Catalysis Research and Innovation, Department of Chemical and Biological Engineering, University of Ottawa, K1N 6N5 Ottawa, Canada
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5
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Jimeno G, Lee YC, Ni XW. Smoothed particle hydrodynamics – A new approach for modeling flow in oscillatory baffled reactors. Comput Chem Eng 2019. [DOI: 10.1016/j.compchemeng.2019.02.003] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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6
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Jiang M, Ni XW. Reactive Crystallization of Paracetamol in a Continuous Oscillatory Baffled Reactor. Org Process Res Dev 2019. [DOI: 10.1021/acs.oprd.8b00446] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Meifen Jiang
- EPSRC Centre for Continuous Manufacturing and Crystallization (CMAC), Centre for Oscillatory Baffled Applications (COBRA), School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS, U.K
| | - Xiong-Wei Ni
- EPSRC Centre for Continuous Manufacturing and Crystallization (CMAC), Centre for Oscillatory Baffled Applications (COBRA), School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS, U.K
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7
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Wang T, Lu H, Wang J, Xiao Y, Zhou Y, Bao Y, Hao H. Recent progress of continuous crystallization. J IND ENG CHEM 2017. [DOI: 10.1016/j.jiec.2017.06.009] [Citation(s) in RCA: 78] [Impact Index Per Article: 11.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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8
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Wu Y, Mirza NR, Hu G, Smith KH, Stevens GW, Mumford KA. Precipitating Characteristics of Potassium Bicarbonate Using Concentrated Potassium Carbonate Solvent for Carbon Dioxide Capture. Part 1. Nucleation. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b00699] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yue Wu
- Department of Chemical and
Biomolecular Engineering, The University of Melbourne, Victoria, Australia
- Peter Cook Centre for CCS
Research, The University of Melbourne, Victoria, Australia
| | - Nouman R. Mirza
- Department of Chemical and
Biomolecular Engineering, The University of Melbourne, Victoria, Australia
- Peter Cook Centre for CCS
Research, The University of Melbourne, Victoria, Australia
| | - Guoping Hu
- Department of Chemical and
Biomolecular Engineering, The University of Melbourne, Victoria, Australia
- Peter Cook Centre for CCS
Research, The University of Melbourne, Victoria, Australia
| | - Kathryn H. Smith
- Department of Chemical and
Biomolecular Engineering, The University of Melbourne, Victoria, Australia
- Peter Cook Centre for CCS
Research, The University of Melbourne, Victoria, Australia
| | - Geoffery W. Stevens
- Department of Chemical and
Biomolecular Engineering, The University of Melbourne, Victoria, Australia
- Peter Cook Centre for CCS
Research, The University of Melbourne, Victoria, Australia
| | - Kathryn A. Mumford
- Department of Chemical and
Biomolecular Engineering, The University of Melbourne, Victoria, Australia
- Peter Cook Centre for CCS
Research, The University of Melbourne, Victoria, Australia
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9
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Hazi Mastan T, Lenka M, Sarkar D. Nucleation kinetics from metastable zone widths for sonocrystallization of l-phenylalanine. ULTRASONICS SONOCHEMISTRY 2017; 36:497-506. [PMID: 28069237 DOI: 10.1016/j.ultsonch.2016.12.017] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/12/2016] [Revised: 11/29/2016] [Accepted: 12/11/2016] [Indexed: 06/06/2023]
Abstract
This study investigates the effect of ultrasound on metastable zone width (MSZW) during crystallization of l-phenylalanine from aqueous solution. The solubility of l-phenylalanine in water was measured gravimetrically in the temperature range of 293.15-333.15K. The MSZW was measured by conventional polythermal method for four different cooling rates at five different saturation temperatures in absence and presence of ultrasound. The MSZW increased with increase in cooling rates and decreased with increase in saturation temperature. The application of ultrasound considerably reduced the MSZW for all the experiments. The obtained MSZW data are analysed using four different approaches to calculate various nucleation parameters. In presence of ultrasound, the apparent nucleation order decreased and nucleation rate constant increased significantly.
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Affiliation(s)
- T Hazi Mastan
- Department of Chemical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
| | - Maheswata Lenka
- Department of Chemical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India
| | - Debasis Sarkar
- Department of Chemical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302, India.
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10
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Borsos Á, Szilágyi B, Agachi PŞ, Nagy ZK. Real-Time Image Processing Based Online Feedback Control System for Cooling Batch Crystallization. Org Process Res Dev 2017. [DOI: 10.1021/acs.oprd.6b00242] [Citation(s) in RCA: 37] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Ákos Borsos
- Department
of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, United Kingdom
| | - Botond Szilágyi
- Department
of Chemical Engineering, Babeş-Bolyai University, Arany János Street 11, Cluj Napoca, 400084 Romania
| | - Paul Şerban Agachi
- Department
of Chemical Engineering, Babeş-Bolyai University, Arany János Street 11, Cluj Napoca, 400084 Romania
- College
of Engineering and Technology, Botswana International University of Science and Technology (BIUST), P. Bag 16, Palapye, Botswana
| | - Zoltán K. Nagy
- Department
of Chemical Engineering, Loughborough University, Loughborough, LE11 3TU, United Kingdom
- School
of Chemical Engineering, Purdue University, West Lafayette, Indiana 47907, United States
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11
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Cruz P, Rocha F, Ferreira A. Effect of operating conditions on batch and continuous paracetamol crystallization in an oscillatory flow mesoreactor. CrystEngComm 2016. [DOI: 10.1039/c6ce01648k] [Citation(s) in RCA: 21] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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12
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Briggs NEB, Schacht U, Raval V, McGlone T, Sefcik J, Florence AJ. Seeded Crystallization of β-l-Glutamic Acid in a Continuous Oscillatory Baffled Crystallizer. Org Process Res Dev 2015. [DOI: 10.1021/acs.oprd.5b00206] [Citation(s) in RCA: 54] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Naomi E. B. Briggs
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow, G1 1RD, United Kingdom
| | - Ulrich Schacht
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Department of Chemical and Process Engineering, University of Strathclyde, 75 Montrose Street, Glasgow G1 1XJ, United Kingdom
| | - Vishal Raval
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow, G1 1RD, United Kingdom
| | - Thomas McGlone
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow, G1 1RD, United Kingdom
| | - Jan Sefcik
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Department of Chemical and Process Engineering, University of Strathclyde, 75 Montrose Street, Glasgow G1 1XJ, United Kingdom
| | - Alastair J. Florence
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow, G1 1RD, United Kingdom
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13
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McGlone T, Briggs NEB, Clark CA, Brown CJ, Sefcik J, Florence AJ. Oscillatory Flow Reactors (OFRs) for Continuous Manufacturing and Crystallization. Org Process Res Dev 2015. [DOI: 10.1021/acs.oprd.5b00225] [Citation(s) in RCA: 134] [Impact Index Per Article: 14.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Thomas McGlone
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Naomi E. B. Briggs
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Catriona A. Clark
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Cameron J. Brown
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
| | - Jan Sefcik
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Department of Chemical and Process Engineering, University of Strathclyde, 75 Montrose Street, Glasgow G1 1XJ, United Kingdom
| | - Alastair J. Florence
- EPSRC
Centre for Innovative Manufacturing in Continuous Manufacturing and
Crystallization c/o Strathclyde Institute of Pharmacy and Biomedical
Sciences, University of Strathclyde, Technology and Innovation Centre, 99 George Street, Glasgow G1 1RD, United Kingdom
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14
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Yang H. Relation between metastable zone width and induction time of butyl paraben in ethanol. CrystEngComm 2015. [DOI: 10.1039/c4ce01625d] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A relation between induction time and metastable zone width has been developed based on Classical Nucleation Theory, by which relation metastable zone width has been extrapolated from the induction time results and compared with experimental values. Influences of several thermodynamic and kinetic parameters on metastable zone width have been estimated.
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Affiliation(s)
- Huaiyu Yang
- Strathclyde Institute of Pharmacy and Pharmaceutical Sciences
- University of Strathclyde
- Glasgow, UK
- Department of Chemical Engineering and Technology
- Royal Institute of Technology (KTH)
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15
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Brown CJ, Lee YC, Nagy ZK, Ni X. Evaluation of crystallization kinetics of adipic acid in an oscillatory baffled crystallizer. CrystEngComm 2014. [DOI: 10.1039/c4ce00192c] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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16
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Shiau LD, Lu TS. A model for determination of the interfacial energy from the induction time or metastable zone width data based on turbidity measurements. CrystEngComm 2014. [DOI: 10.1039/c4ce01245c] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A model is developed to recover the interfacial energy from the induction time and the metastable zone width data.
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Affiliation(s)
- Lie-Ding Shiau
- Department of Chemical and Materials Engineering
- Chang Gung University
- Taoyuan 33302, ROC
| | - Tsan-Sheng Lu
- Department of Chemical and Materials Engineering
- Chang Gung University
- Taoyuan 33302, ROC
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17
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Nagy ZK, Fevotte G, Kramer H, Simon LL. Recent advances in the monitoring, modelling and control of crystallization systems. Chem Eng Res Des 2013. [DOI: 10.1016/j.cherd.2013.07.018] [Citation(s) in RCA: 211] [Impact Index Per Article: 19.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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18
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Castro F, Ferreira A, Rocha F, Vicente A, Teixeira JA. Precipitation of hydroxyapatite at 37 °C in a meso oscillatory flow reactor operated in batch at constant power density. AIChE J 2013. [DOI: 10.1002/aic.14193] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Filipa Castro
- Institute for Biotechnology and Bioengineering (IBB), Centre for Biological Engineering, Dept. of Biological Engineering, University of Minho, Campus de Gualtar; Braga 4710-057 Portugal
| | - António Ferreira
- Institute for Biotechnology and Bioengineering (IBB), Centre for Biological Engineering, University of Minho, Campus de Gualtar; Braga 4710-057 Portugal
- LEPAE-Laboratory for Process, Environmental and Energy Engineering, Dept. of Chemical Engineering, Faculty of Engineering of the University of Porto; Rua Roberto Frias, s/n Porto 4200-465 Portugal
| | - Fernando Rocha
- LEPAE-Laboratory for Process, Environmental and Energy Engineering, Faculty of Engineering of the University of Porto; Rua Roberto Frias, s/n Porto 4200-465 Portugal
| | - António Vicente
- Institute for Biotechnology and Bioengineering (IBB), Centre for Biological Engineering, University of Minho, Campus de Gualtar; Braga 4710-057 Portugal
| | - José António Teixeira
- Institute for Biotechnology and Bioengineering (IBB), Centre for Biological Engineering, University of Minho, Campus de Gualtar; Braga 4710-057 Portugal
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19
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Simon L, Merz T, Dubuis S, Lieb A, Hungerbuhler K. In-situ monitoring of pharmaceutical and specialty chemicals crystallization processes using endoscopy–stroboscopy and multivariate image analysis. Chem Eng Res Des 2012. [DOI: 10.1016/j.cherd.2012.03.023] [Citation(s) in RCA: 37] [Impact Index Per Article: 3.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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