Zeolite Properties, Methods of Synthesis, and Selected Applications

Zeolites, a group of minerals with unique properties, have been known for more than 250 years. However, it was the development of methods for hydrothermal synthesis of zeolites and their large-scale industrial applications (oil processing, agriculture, production of detergents and building materials, water treatment processes, etc.) that made them one of the most important materials of the 20th century, with great practical and research significance. The orderly, homogeneous crystalline and porous structure of zeolites, their susceptibility to various modifications, and their useful physicochemical properties contribute to the continuous expansion of their practical applications in both large-volume processes (ion exchange, adsorption, separation of mixture components, catalysis) and specialized ones (sensors). The following review of the knowledge available in the literature on zeolites aims to present the most important information on the properties, synthesis methods, and selected applications of this group of aluminosilicates. Special attention is given to the use of zeolites in agriculture and environmental protection.

Advancements in Basic Zeolites for Biodiesel Production via Transesterification

The excessive utilization of petroleum diesel has led to the depletion of fossil resources and severe environmental pollution. Biodiesel produced from renewable triglycerides (TGs) or waste lipids is a low-emission fuel substitute for diesel. Biodiesel is mainly produced by transesterification reactions over homogeneous base catalysts with excellent activity and low cost. In comparison, solid base catalysts are more attractive due to their lower environmental impact and simpler production and purification processes. It remains a challenge to further improve the stability and activity of solid base catalysts. Because of the high surface area, superior stability, and tunable basicity, basic zeolites, especially two-dimensional zeolites, have emerged as promising solid basic catalysts for the transesterification of TGs. In this review, we present recent advancements in the synthesis, characterization, and catalytic performance of basic zeolites for the transesterification of TGs. Challenges and development prospects of basic zeolites for biodiesel production via transesterification are also pointed out. We expect that this review will inspire the more efficient and rational design of zeolites for sustainable fuel production.

Property-activity relations of multifunctional reactive ensembles in cation-exchanged zeolites: a case study of methane activation on Zn2+-modified zeolite BEA

The reactivity theories and characterization studies for metal-containing zeolites are often focused on probing the metal sites. We present a detailed computational study of the reactivity of Zn-modified BEA zeolite towards C-H bond activation of the methane molecule as a model system that highlights the importance of representing the active site as the whole reactive ensemble integrating the extra-framework Zn_EF²⁺ cations, framework oxygens (O_F^2-), and the confined space of the zeolite pores. We demonstrate that for our model system the relationship between the Lewis acidity, defined by the probe molecule adsorption energy, and the activation energy for methane C-H bond cleavage performs with a determination coefficient R² = 0.55. This suggests that the acid properties of the localized extra-framework cations can be used only for a rough assessment of the reactivity of the cations in the metal-containing zeolites. In turn, studying the relationship between the activation energy and pyrrole adsorption energy revealed a correlation, with R² = 0.80. This observation was accounted for by the similarity between the local geometries of the pyrrole adsorption complexes and the transition states for methane C-H bond cleavage. The inclusion of a simple descriptor for zeolite local confinement allows transferability of the obtained property-activity relations to other zeolite topologies. Our results demonstrate that the representation of the metal cationic species as a synergistically cooperating active site ensembles allows reliable detection of the relationship between the acid properties and reactivity of the metal cation in zeolite materials.

A Brief Overview on the Anticorrosion Performances of Sol-Gel Zeolite Coatings

Research activity concerning nanoporous zeolites has grown considerably in recent decades. The structural porosity of zeolites provides versatile functional properties such as molecular selectivity, ion and molecule storage capacity, high surface area, and pore volume which combined with excellent thermal and chemical stability can extend its application fields in several industrial sectors. In such a context, anti-corrosion zeolite coatings are an emerging technology able to offer a reliable high performing and environmental friendly alternative to conventional chromate-based protective coatings. In this article, a focused overview on anti-corrosion performances of sol-gel composite zeolite coatings is provided. The topic of this review is addressed to assess the barrier and self-healing properties of composite zeolite coating. Based on results available in the literature, a property–structure relationship of this class of composites is proposed summarizing, furthermore, the competing anti-corrosion active and passive protective mechanisms involved during coating degradation. Eventually, a brief summary and a future trend evaluation is also reported.

Correlations between Density-Based Bond Orders and Orbital-Based Bond Energies for Chemical Bonding Analysis

Quantum chemistry-based codes and methods provide valuable computational tools to estimate reaction energetics and elucidate reaction mechanisms. Electronic structure methods allow directly studying the chemical transformations in molecular systems involving breaking and making of chemical bonds and the associated changes in the electronic structure. The link between the electronic structure and chemical bonding can be provided through the crystal orbital Hamilton population (COHP) analysis that allows quantifying the bond strength by computing Hamilton-weighted populations of localized atomic orbitals. Another important parameter reflecting the nature and strength of a chemical bond is the bond order that can be assessed by the density derived electrostatic and chemical (DDEC6) method which relies on an electron and spin density-partitioning scheme. Herein, we describe a linear correlation that can be established between the DDEC6-derived bond orders and the bond strengths computed with the COHP formalism. We demonstrate that within defined boundaries, the COHP-derived bond strengths can be consistently compared among each other and linked to the DDEC6-derived bond orders independent of the used model. The validity of these correlations and the effective model independence of the electronic descriptors are demonstrated for a variety of gas-phase chemical systems, featuring different types of chemical bonds. Furthermore, the applicability of the derived correlations to the description of complex reaction paths in periodic systems is demonstrated by considering the zeolite-catalyzed Diels-Alder cycloaddition reaction between 2,5-dimethylfuran and ethylene.

Anticorrosion Behavior of Zeolite Coatings Obtained by In Situ Crystallization: A Critical Review

Zeolites are crystalline nanoporous aluminosilicates. Thanks to their intrinsically nanoporous structure they are widely used as molecular sieves, for exchanging ions, or, also thanks to the high surface area of these structures, for catalytic applications. Furthermore, thanks to their thermal and chemical stability, in recent years zeolite coatings have been evaluated for application as anti-corrosion coatings. The non-toxicity of this class of coatings makes it possible that they will be an environmentally friendly alternative to conventional chromate-based coatings. This article provides a brief review of the anti-corrosion performance of zeolite coatings, applied by direct synthesis technique to several metals and alloys, as discussed in the literature. After a short description of the microstructure and properties of zeolites, the discussion addresses the research activities related to this topic, as reported in the literature. Comparative analysis of literature results supported the dry-gel conversion method as a promising approach that combines a simplified synthesis procedure with anti-corrosion coating performance. Based on these considerations, an evaluation of future trends is discussed along with the final remarks.

Combined solid-state NMR, FT-IR and computational studies on layered and porous materials

Understanding the structure-property relationship of solids is of utmost relevance for efficient chemical processes and technological applications in industries. This contribution reviews the concept of coupling three well-known characterization techniques (solid-state NMR, FT-IR and computational methods) for the study of solid state materials which possess 2D and 3D architectures and discusses the way it will benefit the scientific communities. It highlights the most fundamental and applied aspects of the proactive combined approach strategies to gather information at a molecular level. The integrated approach involving multiple spectroscopic and computational methods allows achieving an in-depth understanding of the surface, interfacial and confined space processes that are beneficial for the establishment of structure-property relationships. The role of ssNMR/FT-IR spectroscopic properties of probe molecules in monitoring the strength and distribution of catalytic active sites and their accessibility at the porous/layered surface is discussed. Both experimental and theoretical aspects will be considered by reporting relevant examples. This review also identifies and discusses the progress, challenges and future prospects in the field of synthesis and applications of layered and porous solids.

Engineering of Transition Metal Catalysts Confined in Zeolites

Transition metal-zeolite composites are versatile catalytic materials for a wide range of industrial and lab-scale processes. Significant advances in fabrication and characterization of well-defined metal centers confined in zeolite matrixes have greatly expanded the library of available materials and, accordingly, their catalytic utility. In this review, we summarize recent developments in the field from the perspective of materials chemistry, focusing on synthesis, postsynthesis modification, (operando) spectroscopy characterization, and computational modeling of transition metal-zeolite catalysts.

Multi-site Cooperativity in Alkali-Metal-Exchanged Faujasites for the Production of Biomass-Derived Aromatics

The catalytic Diels-Alder cycloaddition-dehydration (DACD) reaction of furanics with ethylene is a promising route to bio-derived aromatics. The reaction can be catalyzed by alkali-metal-exchanged faujasites. Herein, the results of periodic DFT calculations based on accurate structural models of alkali-metal-exchanged zeolites are presented, revealing the fundamental roles that confinement and the nature of the exchangeable cations in zeolite micropores have in the performance of faujasite-based catalysts in the DACD reaction. Special attention is devoted to analyzing the effect of functional substituents on furanic substrates (furan, 2,5-dimethylfuran, 2,5-furandicarboxylic acid) on the catalyst behavior. It is demonstrated that the conventional reactivity theories of the Diels-Alder chemistry based on simplistic single-site Lewis acidity and substituent effects do not apply if catalytic processes in the multiple-site confined environment of zeolite nanopores are considered. The nature and cooperativity of the interactions between the multiple exchangeable cations and the substrates determine the reaction energetics of the elementary steps involved in the DACD process.

An Active Alkali-Exchanged Faujasite Catalyst for p-Xylene Production via the One-Pot Diels-Alder Cycloaddition/Dehydration Reaction of 2,5-Dimethylfuran with Ethylene

The one-pot Diels-Alder cycloaddition (DAC)/dehydration (D) tandem reaction between 2,5-dimethylfuran and ethylene is a potent pathway toward biomass-derived p-xylene. In this work, we present a cheap and active low-silica potassium-exchanged faujasite (KY, Si/Al = 2.6) catalyst. Catalyst optimization was guided by a computational study of the DAC/D reaction mechanism over different alkali-exchanged faujasites using periodic density functional theory calculations complemented by microkinetic modeling. Two types of faujasite models were compared, i.e., a high-silica alkali-exchanged faujasite model representing isolated active cation sites and a low-silica alkali-exchanged faujasite in which the reaction involves several cations in the proximity. The mechanistic study points to a significant synergetic cooperative effect of the ensemble of cations in the faujasite supercage on the DAC/D reaction. Alignment of the reactants by their interactions with the cationic sites and stabilization of reaction intermediates contribute to the high catalytic performance. Experiments confirmed the prediction that KY is the most active catalyst among low-silica alkali-exchanged faujasites. This work is an example of how the catalytic reactivity of zeolites depends on multiple interactions between the zeolite and reagents.

Identification of the Basic Sites on Nitrogen-Substituted Microporous and Mesoporous Silicate Frameworks Using CO2 as a Probe Molecule

Carbon dioxide was shown to identify surface basic properties of nitrogen-substituted microporous and mesoporous silicas, in addition to conventional basic oxides, by a detailed study using isotherm and heat of adsorption measurements as well as by infrared spectroscopy. A hydrogen-bonded weak interaction was primarily observed between CO₂ and silanol (Si-OH) and silamine (Si-NH-Si) groups. The heat of adsorption of CO₂ demonstrated that the latter adspecies were formed preferentially over the former, although a much higher amount of linear CO₂ adspecies were found on SBA-15 mesoporous silica because of the presence of a large quantity of silanol groups on its surface. Carbamate-type chemisorbed adspecies were not detected on silamino sites, whereas carbonate-type adspecies were formed on alkali ion-exchanged zeolites and also residual sodium ions on the surface of silicalite-1. CO₂ was shown to be a successful probe molecule for identifying weakly interactive hydrogen-bonding sites, and it has potential as a surface probe for strongly interactive nucleophilic sites derived from alkaline ions or a methylated silamino group, Si-N(CH₃)-Si.

On the structure of superbasic (MgO)n sites solvated in a faujasite zeolite

Theory and experiment reveal the structure of magnesium oxide nanoclusters in a superbasic faujasite zeolite.

Scaling Relations for Acidity and Reactivity of Zeolites

Zeolites are widely applied as solid acid catalysts in various technological processes. In this work we have computationally investigated how catalytic reactivity scales with acidity for a range of zeolites with different topologies and chemical compositions. We found that straightforward correlations are limited to zeolites with the same topology. The adsorption energies of bases such as carbon monoxide (CO), acetonitrile (CH3CN), ammonia (NH3), trimethylamine (N(CH3)3), and pyridine (C5H5N) give the same trend of acid strength for FAU zeolites with varying composition. Crystal orbital Hamilton populations (COHP) analysis provides a detailed molecular orbital picture of adsorbed base molecules on the Brønsted acid sites (BAS). Bonding is dominated by strong σ donation from guest molecules to the BAS for the adsorbed CO and CH3CN complexes. An electronic descriptor of acid strength is constructed based on the bond order calculations, which is an intrinsic parameter rather than adsorption energy that contains additional contributions due to secondary effects such as van der Waals interactions with the zeolite walls. The bond order parameter derived for the CH3CN adsorption complex represents a useful descriptor for the intrinsic acid strength of FAU zeolites. For FAU zeolites the activation energy for the conversion of π-adsorbed isobutene into alkoxy species correlates well with the acid strength determined by the NH3 adsorption energies. Other zeolites such as MFI and CHA do not follow the scaling relations obtained for FAU; we ascribe this to the different van der Waals interactions and steric effects induced by zeolite framework topology.

A DFT Study of CO2 Hydrogenation on Faujasite-Supported Ir4 Clusters: on the Role of Water for Selectivity Control

Reaction mechanisms for the catalytic hydrogenation of CO₂ by faujasite‐supported Ir₄ clusters were studied by periodic DFT calculations. The reaction can proceed through two alternative paths. The thermodynamically favoured path results in the reduction of CO₂ to CO, whereas the other, kinetically preferred channel involves CO₂ hydrogenation to formic acid under water‐free conditions. Both paths are promoted by catalytic amounts of water confined inside the zeolite micropores with a stronger promotion effect for the reduction path. Co‐adsorbed water facilitates the cooperation between the zeolite Brønsted acid sites and Ir₄ cluster by opening low‐energy reaction channels for CO₂ conversion.

A theoretical study of nitric oxide adsorption and dissociation on copper-exchanged zeolites SSZ-13 and SAPO-34: the impact of framework acid-base properties

The adsorption of nitric oxide as dinitrosyls and the deNOx proton-mediated reaction mechanism are assessed using electronic structure methods and transition state theory. Dinitrosyls bind to copper cations either via a N-atom or via an O-atom, with N-binding being more stable. In their ground states, dinitrosyls reach a planar configuration with the metal cation. The two nitric oxide molecules are kept together in O-bonded dinitrosyls by the N-N bond and the adsorption complex obtains a cyclic planar structure, while N-bonded dinitrosyls have out-of-plane conformations with low energy barriers. An asymmetric structure ZCu(ON)(NO) with one N-bonded nitrosyl and the other O-bonded is of the lowest stability. The cyclic hyponitrite ZCu(ON)2 adsorption complex undergoes O-N bond breaking upon protonation of one oxygen atom and this lowers the energy barrier of the first reaction step of nitric oxide dissociation to yield N2O and a hydroxylated copper site ZCu(OH) by 45 kJ mol(-1) for Cu-SAPO-34 and by 46 kJ mol(-1) for Cu-SSZ-13. The more stable N-bonded dinitrosyl ZCu(NO)2 provides less favorable reaction which passes through the asymmetric ZCu(ON)(NO) intermediate structure. Brønsted acid sites facilitate the reversal of one nitrosyl group. The role of proton transfer from a Brønsted acid site to dinitrosyls is not limited to the initial step of facilitating the N-O bond cleavage, but it also contributes to the stabilization of intermediate oxygen species formed at the copper site as hydroxide ZCu(OH) and hydroperoxide, ZCuOOH. Without protonation, the unstable ZCuO intermediate causes structural deformation with strongly lengthened T-O bonds in the framework. The rate determining step is N2O decomposition to N2 and O2, whether starting with a ZCu(NO)2 or a ZCu(ON)2 adsorption complex, and Cu-SSZ-13 has a clear advantage with an energy barrier of 195 kJ mol(-1)vs. 265 kJ mol(-1) for Cu-SAPO-34. In the final step the Brønsted acid site is restored by proton transfer from the hydroperoxide ZCuOOH to the framework and molecular oxygen is released. The overall energy barrier for the proton-assisted reaction of ZCu(ON)2 decomposition for Cu-SSZ-13 is by 48 kJ mol(-1) lower than the barrier of the proton-free pathway.

Disruptive catalysis by zeolites

Emerging concepts and novel possibilities in catalysis by zeolites for a new scenario in chemical and energy vector production.

One-Pot Synthesis of Zeolitic Strong Solid Bases: A Family of Alkaline-Earth Metal-Containing Silicalite-1

Fabricating stable strong basic sites in well-preserved crystallized zeolitic frameworks still remains a difficult issue. Here, we reported a family of MFI-type metallosilicate zeolites, AeS-1 (Ae: alkaline-earth metal ions of Mg, Ca, Sr or Ba; S-1: silicalite-1) through a direct one-pot hydrothermal method involving the acidic co-hydrolysis/condensation of the silica precursor with the Ae salts. Step-by-step full characterizations were designed and conducted for in-depth discussion of the Ae status in AeS-1. Strong basicity (H_≈22.5-26.5) was detected in AeS-1. The basicity was further confirmed by CO2 sorption measurements, (13) C NMR spectra of chloroform-adsorbed samples, and (1) H→(13) C and (1) H→(29) Si cross-polarization magic-angle spinning NMR spectra of ethyl cyanoacetate-adsorbed samples. The results of Knoevenagel condensations demonstrated the excellent solid base catalysis of AeS-1, which showed high activity, reusability, and shape-selectivity, all of which are explained by Ae-derived zeolitic intracrystalline strong basic sites.

Recent progress in the development of solid catalysts for biomass conversion into high value-added chemicals

In recent decades, the substitution of non-renewable fossil resources by renewable biomass as a sustainable feedstock has been extensively investigated for the manufacture of high value-added products such as biofuels, commodity chemicals, and new bio-based materials such as bioplastics. Numerous solid catalyst systems for the effective conversion of biomass feedstocks into value-added chemicals and fuels have been developed. Solid catalysts are classified into four main groups with respect to their structures and substrate activation properties: (a) micro- and mesoporous materials, (b) metal oxides, (c) supported metal catalysts, and (d) sulfonated polymers. This review article focuses on the activation of substrates and/or reagents on the basis of groups (a)-(d), and the corresponding reaction mechanisms. In addition, recent progress in chemocatalytic processes for the production of five industrially important products (5-hydroxymethylfurfural, lactic acid, glyceraldehyde, 1,3-dihydroxyacetone, and furan-2,5-dicarboxylic acid) as bio-based plastic monomers and their intermediates is comprehensively summarized.