Recent Developments on Processes for Recovery of Rhodium Metal from Spent Catalysts

Rhodium (Rh) catalyst has played an indispensable role in many important industrial and technological applications due to its unique and valuable properties. Currently, Rh is considered as a strategic or critical metal as the scarce high-quality purity can only be supplemented by refining coarse ores with low content (2–10 ppm) and is far from meeting the fast-growing market demand. Nowadays, exploring new prospects has already become an urgent issue because of the gradual depletion of Rh resources, incidental pressure on environmental protection, and high market prices. Since waste catalyst materials, industrial equipment, and electronic instruments contain Rh with a higher concentration than that of natural minerals, recovering Rh from scrap not only offers an additional source to satisfy market demand but also reduces the risk of ore over-exploitation. Therefore, the recovery of Rh-based catalysts from scrap is of great significance. This review provides an overview of the Rh metal recovery from spent catalysts. The characteristics, advantages and disadvantages of several current recovery processes, including pyrometallurgy, hydrometallurgy, and biosorption technology, are presented and compared. Among them, the hydrometallurgical process is commonly used for Rh recovery from auto catalysts due to its technological simplicity, low cost, and short processing time, but the overall recovery rate is low due to its high remnant Rh within the insoluble residue and the unstable leaching. In contrast, higher Rh recovery and less effluent discharge can be ensured by a pyrometallurgical process which therefore is widely employed in industry to extract precious metals from spent catalysts. However, the related procedure is quite complex, leading to an expensive hardware investment, high energy consumption, long recovery cycles, and inevitable difficulties in controlling contamination in practice. Compared to conventional recovery methods, the biosorption process is considered to be a cost-effective biological route for Rh recovery owing to its intrinsic merits, e.g., low operation costs, small volume, and low amount of chemicals and biological sludge to be treated. Finally, we summarize the challenges and prospect of these three recovery processes in the hope that the community can gain more meaningful and comprehensive insights into Rh recovery.

Self-Adaptive Dirhodium Complexes in a Metal-Organic Framework for Synthesis of N-H Aziridines

Conformational dynamics of active sites in enzymes enable great control over the catalytic process. Herein, we constructed a metal-organic framework with conformationally dynamic active sites (Rh₂-ZIF-8). The active sites in Rh₂-ZIF-8 were composed of the imidazolate-bridged bimetallic center with a catalytic dirhodium moiety and structural zinc site. Even though the coordination sphere of the dirhodium species was saturated with two circularly arranged esp groups and two axial 2-MeIm ligands, it could still effectively catalyze the direct synthesis of N-H aziridines from olefins with high activity. We found that such a self-adaptive catalytic process was based on the dynamic breakage and reformation of the rhodium-zinc imidazolate bridges. Interestingly, the in situ generated dirhodium site with a unique Rh₂(esp)₂(2-MeIm)₁ configuration was able to exhibit obviously enhanced selectivity compared to homogeneous catalyst Rh₂(esp)₂. Furthermore, the surrounding zinc imidazolate groups could effectively protect the dirhodium moieties from harsh environments, and this ultimately endowed it with high stability.

Reactivity of a fluorine-containing dirhodium tetracarboxylate compound with proteins

Dirhodium complexes of general formula [Rh₂(O₂CR)₄]L₂ are a well-known class of bimetallic compounds that are used as efficient catalysts for a variety of reactions and have been shown to be potent antibacterial and anticancer agents. The catalytic and biological properties of these complexes largely depend on the nature of the bridging carboxylate ligands. Trifluoroacetate (tfa)-containing dirhodium compounds have been used to build artificial metalloenzymes upon reaction with peptides and have been shown to be more cytotoxic than dirhodium tetraacetate. However, there is no structural information on the interaction between these compounds and proteins. Here, cis-Rh₂(μ-O₂CCH₃)₂(μ-O₂CCF₃)₂ ([cis-Rh₂(OAc)₂(tfa)₂]) has been synthesized and its reaction with bovine pancreatic ribonuclease (RNase A) and hen egg white lysozyme (HEWL) was analyzed using a combination of different techniques, including Fluorine-19 nuclear magnetic resonance spectroscopy and macromolecular X-ray crystallography, with the aim to unveil the differences in the reactivity of tfa-containing dihrodium complexes with proteins when compared to [Rh₂(OAc)₄]. [cis-Rh₂(OAc)₂(tfa)₂] and [Rh₂(OAc)₄] bind the N atoms of His side chains of RNase A at the axial position; however the fluorine-containing compound rapidly loses its tfa ligands, while [Rh₂(OAc)₄] can retain the acetate ligands upon protein binding. The reactivity of [cis-Rh₂(OAc)₂(tfa)₂] with HEWL is slightly distinct when compared to that of [Rh₂(OAc)₄] under the same experimental conditions; however, both [cis-Rh₂(OAc)₂(tfa)₂] and [Rh₂(OAc)₄] degrade when soaked within HEWL crystals. These results provide a structural-based guide for the design of new heterogenous chiral dirhodium/peptide and dirhodium/protein adducts with application in the fields of organic synthesis and asymmetric catalysis.

Supramolecular Strategies for the Recycling of Homogeneous Catalysts

Supramolecular approaches are increasingly used in the development of homogeneous catalysts and they also provide interesting new tools for the recycling of metal-based catalysts. Various non-covalent interactions have been utilized for the immobilization homogeneous catalysts on soluble and insoluble support. By non-covalent anchoring the supported catalysts obtained can be recovered via (nano-) filtration or such catalytic materials can be used in continuous flow reactors. Specific benefits from the reversibility of catalyst immobilization by non-covalent interactions include the possibility to re-functionalize the support material and the use as "boomerang" type catalyst systems in which the catalyst is captured after a homogeneous reaction. In addition, new reactor design with implemented recycling strategies becomes possible, such as a reverse-flow adsorption reactor (RFA) that combines a homogeneous reactor with selective catalyst adsorption/desorpion. Next to these non-covalent immobilization strategies, supramolecular chemistry can also be used to generate the support, for example by generation of self-assembled gels with catalytic function. Although the stability is a challenging issue, some self-assembled gel materials have been successfully utilized as reusable heterogeneous catalysts. In addition, catalytically active coordination cages, which are frequently used to achieve specific activity or selectivity, can be bound to support by ionic interactions or can be prepared in structured solid materials. These new heterogenized cage materials also have been used successfully as recyclable catalysts.

Heteroleptic dirhodium(II,II) paddlewheel complexes as carbene transfer catalysts

This review highlights the applications of dirhodium(II,II) paddlewheel complexes with a heteroleptic scaffold. Dirhodium(II,II) paddlewheel complexes are well known as highly efficient and selective carbene transfer catalysts. While the majority of described complexes are homoleptic, comparatively fewer studies have concerned heteroleptic complexes. Here, we emphasise the use of heteroleptic complexes in order to highlight their benefits as carbene transfer catalysts and spur future research. Methods to synthesise heteroleptic dirhodium(II,II) paddlewheel complexes are discussed as well as a categorical review of their types of heteroleptic complexes and the carbene reactions in which they have been used.

Mechanism of Heterogenization of Dirhodium Catalysts: Insights from DFT Calculations

Dirhodium(II) complexes such as [Rh₂(TFA)₄] bound to a functionalized mesoporous SBA-15 carrier material have proven to be valuable candidates for heterogeneous catalysis in the field of pharmaceutical synthesis. However, the mechanistic steps of immobilization by linker molecules containing carboxyl or amine functionalities remain the subject of discussion. Here we present a theoretical study of possible mechanistic binding pathways for the [Rh₂(TFA)₄] complex through model representations of synthetically investigated linkers, namely n-butylamine and n-butyric acid. Experimentally proposed intermediates of the immobilization process are investigated and analyzed by density functional theory calculations to gain insights into structural properties and the influence of solvation. An evaluation of the thermodynamic data for all identified intermediates allowed distinguishing between two possible reaction pathways that are characterized by a first axial complexation of either n-butyric acid or n-butylamine. In agreement with results from NMR spectroscopy, singly or doubly n-butylamine-fixated complexes were found to present possible immobilization products. Initial binding through a carboxy-functionalized linker is proposed as the most favorable reaction pathway for the formation of the mixed linker pattern [Rh₂(TFA)₃]·(n-butylamine)·(n-butyrate). The linkers n-butyric acid and n-butyrate, respectively, are found to exhibit an unaltered binding affinity to the dirhodium complex despite their protonation states, indicating invariance to the acidic environment unlike an immobilization by n-butylamine. These results present a theoretical framework for the rationalization of observed product distributions while also providing inspiration and guidance for the preparation of functionalized heterogeneous SBA-15/dirhodium catalyst systems.

Dirhodium Coordination Polymers for Asymmetric Cyclopropanation of Diazooxindoles with Olefins: Synthesis and Spectroscopic Analysis

A facile approach is reported for the preparation of dirhodium coordination polymers [Rh₂ (L1)₂ ]_n (Rh₂ -L1) and [Rh₂ (L2)₂ ]_n (Rh₂ -L2; L1=N,N'-(pyromellitoyl)-bis-L-phenylalanine diacid anion, L2=bis-N,N'-(L-phenylalanyl) naphthalene-1,4,5,8-tetracarboxylate diimide) from chiral dicarboxylic acids by ligand exchange. Multiple techniques including FTIR, XPS, and ¹ H→¹³ C CP MAS NMR spectroscopy reveal the formation of the coordination polymers. ¹⁹ F MAS NMR was utilized to investigate the remaining TFA groups in the obtained coordination polymers, and demonstrated near-quantitative ligand exchange. DR-UV-vis and XPS confirm the oxidation state of the Rh center and that the Rh-single bond in the dirhodium node is maintained in the synthesis of Rh₂ -L1 and Rh₂ -L2. Both coordination polymers exhibit excellent catalytic performance in the asymmetric cyclopropanation reaction between styrene and diazooxindole. The catalysts can be easily recycled and reused without significant reduction in their catalytic efficiency.

With metal or not? a computationally predicted rule for a dirhodium catalyst in [3+3] cycloadditions of triazole with thiirane

Three possible pathways were explored to determine the inherent role of dirhodium in triazole transformation/functionalization.

Recent Advances Utilized in the Recycling of Homogeneous Catalysis

Homogeneous catalysts often show high activity and selectivity towards the various chemical transformations. Most of the transition metal-based active catalysts are expensive, rare, and have strict regulations for their use in pharmaceutical products. Hence, there is a requirement to develop suitable technologies for the practical separation and recycling of metal complex catalysts along with the sustainability of the process. This review focuses on the recent techniques used for the catalyst separation, their recovery, and recyclability of the homogeneous form of catalysts based on their economic compatibility and industrial applications. Various homogeneous catalysts have been reviewed on the basis of their support or media, active centres and recyclability aspects of the catalysts. This review gives brief insights into the varied examples of different recycling techniques utilized in the past 6-7 years.

Novel dirhodium coordination polymers: the impact of side chains on cyclopropanation

Seven novel dirhodium coordination polymers (Rh₂–Ln) (n = 1–7) are prepared by employing bitopic ligands to connect dirhodium nodes.

A porous metal–organic aerogel based on dirhodium paddle-wheels as an efficient and stable heterogeneous catalyst towards the reduction reaction of aldehydes and ketones

A new mesoporous metal–organic aerogel based on dirhodium paddle-wheels has been successfully synthesized and applied in the hydrosilylation reaction of aldehydes and ketones.

Heterogeneous self-supported dirhodium(ii) catalysts with high catalytic efficiency in cyclopropanation – a structural study

Catalytically active dirhodium sheet-like coordination polymers are synthesized from their precursors via ligand exchange.

Dirhodium(II)-Catalyzed Sulfide Oxygenations: Catalyst Removal by Coprecipitation with Sulfoxides

The dirhodium(II) carboxylate complex Rh2(esp)2 (esp = α,α,α',α'-tetramethyl-1,3-benzenedipropanoate) was shown to catalyze the sulfoxidation of organic sulfides using tert-butyl hydroperoxide as the oxidant. Due to the unique structure of Rh2(esp)2 and its stable Rh2(II,II) catalyst resting state, the rhodium catalyst is able to precipitate as a Rh2(esp)2-sulfoxide complex following the reaction which makes separation of the catalyst from the products very convenient. The precipitated Rh2(esp)2-sulfoxide complexes could be reused to catalyze sulfide oxygenation reactions without considerable loss of activity. Mechanistic studies suggest that the axial ligands fine-tune the redox potential of the dirhodium(II,II) compounds and determine the predominant catalyst species in the oxidation reaction.

Natural abundance 15N NMR by dynamic nuclear polarization: fast analysis of binding sites of a novel amine-carboxyl-linked immobilized dirhodium catalyst

A novel heterogeneous dirhodium catalyst has been synthesized. This stable catalyst is constructed from dirhodium acetate dimer (Rh2(OAc)4) units, which are covalently linked to amine- and carboxyl-bifunctionalized mesoporous silica (SBA-15-NH2-COOH). It shows good efficiency in catalyzing the cyclopropanation reaction of styrene and ethyl diazoacetate (EDA) forming cis- and trans-1-ethoxycarbonyl-2-phenylcyclopropane. To characterize the structure of this catalyst and to confirm the successful immobilization, heteronuclear solid-state NMR experiments have been performed. The high application potential of dynamic nuclear polarization (DNP) NMR for the analysis of binding sites in this novel catalyst is demonstrated. Signal-enhanced (13)C CP MAS and (15)N CP MAS techniques have been employed to detect different carboxyl and amine binding sites in natural abundance on a fast time scale. The interpretation of the experimental chemical shift values for different binding sites has been corroborated by quantum chemical calculations on dirhodium model complexes.

Rh2(esp)2-catalyzed allylic and benzylic oxidations

The dirhodium(ii) catalyst Rh₂(esp)₂ allows direct solvent-free allylic and benzylic oxidation by T-HYDRO with a remarkably low catalyst loading.

Computational protein engineering: bridging the gap between rational design and laboratory evolution

Enzymes are tremendously proficient catalysts, which can be used as extracellular catalysts for a whole host of processes, from chemical synthesis to the generation of novel biofuels. For them to be more amenable to the needs of biotechnology, however, it is often necessary to be able to manipulate their physico-chemical properties in an efficient and streamlined manner, and, ideally, to be able to train them to catalyze completely new reactions. Recent years have seen an explosion of interest in different approaches to achieve this, both in the laboratory, and in silico. There remains, however, a gap between current approaches to computational enzyme design, which have primarily focused on the early stages of the design process, and laboratory evolution, which is an extremely powerful tool for enzyme redesign, but will always be limited by the vastness of sequence space combined with the low frequency for desirable mutations. This review discusses different approaches towards computational enzyme design and demonstrates how combining newly developed screening approaches that can rapidly predict potential mutation “hotspots” with approaches that can quantitatively and reliably dissect the catalytic step can bridge the gap that currently exists between computational enzyme design and laboratory evolution studies.