Poly(p-phenylene)-based membranes with cerium for chemically durable polymer electrolyte fuel cell membranes

A poly(p-phenylene)-based multiblock polymer is developed with an oligomeric chain extender and cerium (CE-sPP-PPES + Ce3+) to realize better performance and durability in proton exchange membrane fuel cells. The membrane performance is evaluated in single cells at 80 °C and at 100% and 50% relative humidity (RH). The accelerated stability test is conducted 90 °C and 30% RH, during which linear sweep voltammetry and hydrogen permeation detection are monitored periodically. Results demonstrate that the proton conductivity of the pristine hydrocarbon membranes is superior to that of PFSA membranes, and the hydrogen crossover is significantly lower. In addition, a composite membrane containing cerium performs similarly to a pristine membrane, particularly at low RH levels. Adding cerium to CE-sPP-PPES + Ce3+ membranes improves their chemical durability significantly, with an open circuit voltage decay rate of only 89 μV/h for 1000 h. The hydrogen crossover is maintained across accelerated stability tests, as confirmed by hydrogen detection and crossover current density. The short-circuit resistance indicates that membrane thinning is less likely to occur. Collectively, these results demonstrate that a hydrocarbon membrane with cerium is a potential alternative for fuel cell applications.

Alcohol-Treated Porous PTFE Substrate for the Penetration of PTFE-Incompatible Hydrocarbon-Based Ionomer Solutions

For a mechanically tough proton exchange membrane, a composite membrane incorporated with a porous polymer substrate is of great interest to suppress the ionomer swelling and to improve the dimensional stability and mechanical strength of the ionomers. For the composite membranes, good impregnation of substrate-incompatible ionomer solution into the substrate pores still remains one of the challenges to be solved. Here, we demonstrated a facile process (surface treatment with solvents compatible with both substrate and the ionomer solution) for the fabrication of the composite membranes using polytetrafluoroethylene (PTFE) as a porous substrate and poly(arylene ether sulfone) (SPAES) as a hydrocarbon-based (HC) ionomer. Appropriate solvents for the surface treatment were sought through the contact angle measurement, and it was found that alcohol solvents effectively tuned the surface property of PTFE pores to facilitate the penetration of the SPAES/N-methyl-2-pyrrolidone (NMP) solution into ∼300 nm pores of the substrate. Using this simple alcohol treatment, the SPAES/NMP contact angle was reduced in half, and we could fabricate the mechanically tough PTFE/HC composite membranes, which were apparently translucent and microscopically almost void-free composite membranes.

Proton conducting ABA triblock copolymers with sulfonated poly(phenylene sulfide sulfone) midblock obtained via copper-free thiol-click chemistry

The synthesis and characterization of novel proton conducting ABA triblock copolymers are reported. Structure-properties relationship of the block copolymers has been investigated at both the microscopic and macroscopic levels.

Crosslinked Sulfonated Polyphenylsulfone-Vinylon (CSPPSU-vinylon) Membranes for PEM Fuel Cells from SPPSU and Polyvinyl Alcohol (PVA)

A crosslinked sulfonated polyphenylsulfone (CSPPSU) polymer and polyvinyl alcohol (PVA) were thermally crosslinked; then, a CSPPSU-vinylon membrane was synthesized using a formalization reaction. Its use as an electrolyte membrane for fuel cells was investigated. PVA was synthesized from polyvinyl acetate (PVAc), using a saponification reaction. The CSPPSU-vinylon membrane was synthesized by the addition of PVA (5 wt%, 10 wt%, 20 wt%), and its chemical, mechanical, conductivity, and fuel cell properties were studied. The conductivity of the CSPPSU-10vinylon membrane is higher than that of the CSPPSU membrane, and a conductivity of 66 mS/cm was obtained at 120 °C and 90% RH (relative humidity). From a fuel cell evaluation at 80 °C, the CSPPSU-10vinylon membrane has a higher current density than CSPPSU and Nafion212 membranes, in both high (100% RH) and low humidification (60% RH). By using a CSPPSU-vinylon membrane instead of a CSPPSU membrane, the conductivity and fuel cell performance improved.

Chemically Crosslinked Sulfonated Polyphenylsulfone (CSPPSU) Membranes for PEM Fuel Cells

Sulfonated polyphenylsulfone (SPPSU) with a high ion exchange capacity (IEC) was synthesized using commercially available polyphenylsulfone (PPSU), and a large-area (16 × 18 cm²) crosslinked sulfonated polyphenylsulfone (CSPPSU) membrane was prepared. In addition, we developed an activation process in which the membrane was treated with alkaline and acidic solutions to remove sulfur dioxide (SO₂), which forms as a byproduct during heat treatment. CSPPSU membranes obtained using this activation method had high thermal, mechanical and chemical stabilities. In I-V_{iR free} studies for fuel cell evaluation, high performances similar to those using Nafion were obtained. In addition, from the hydrogen (H₂) gas crossover characteristics, the durability is much better than that of a Nafion212 membrane. In the studies evaluating the long-term stabilities by using a constant current method, a stability of 4000 h was obtained for the first time. These results indicate that the CSPPSU membrane obtained by using our activation method is promising as a polymer electrolyte membrane.

Synthesis and Properties of Poly(ether sulfone)s with Clustered Sulfonic Groups for PEMFC Applications under Various Relative Humidity

Novel sulfonated poly(ether sulfone) copolymers (S4PH-x-PSs) based on a new aromatic diol containing four phenyl substituents at the 2, 2', 6, and 6' positions of 4,4'-diphenyl ether were synthesized. Sulfonation was found to occur exclusively on the 4 position of phenyl substituents by NMR spectroscopy. The ion exchange capacity (IEC) values can be controlled by adjusting the mole percent (x in S4PH-x-PS) of the new diol. The fully hydrated sulfonated poly(ether sulfone) copolymers had good proton conductivity in the range 0.004-0.110 S/cm at room temperature. The surface morphology of S4PH-x-PSs and Nafion 212 was investigated by atomic force microscopy (tapping-mode) and related to the percolation limit and proton conductivity. Single H₂/O₂ fuel cell based on S4PH-40-PS loaded with 0.25 mg/cm² catalyst (Pt/C) exhibited a peak power density of 462.6 mW/cm², which was close to that of Nafion 212 (533.5 mW/cm²) at 80 °C with 80% RH. Furthermore, fuel cell performance of S4PH-35-PS with various relative humidity was investigated. It was confirmed from polarization curves that the fuel cell performance of S4PH-35-PS was not as high as that of Nafion 212 under fully hydrated state due to higher interfacial resistance between S4PH-35-PS and electrodes. While under low relative humidity (53% RH) at 80 °C, fuel cells based on S4PH-35-PS showed higher peak power density (234.9 mW/cm²) than that (214.0 mW/cm²) of Nafion 212.

UV-crosslinked poly(arylene ether sulfone) – LAPONITE® nanocomposites for proton exchange membranes

UV-crosslinked sulfonated poly(arylene sulfone)/clay nanocomposites are fabricated by incorporating UV-crosslinkable monomers, bridge molecules, and clay nanofillers for high performance proton exchange membrane fuel cells.

Stability and Degradation Mechanisms of Radiation-Grafted Polymer Electrolyte Membranes for Water Electrolysis

Radiation-grafted membranes are a promising alternative to commercial membranes for water electrolyzers, since they exhibit lower hydrogen crossover and area resistance, better mechanical properties, and are of potentially lower cost than perfluoroalkylsulfonic acid membranes, such as Nafion. Stability is an important factor in view of the expected lifetime of 40 000 h or more of an electrolyzer. In this study, combinations of styrene (St), α-methylstyrene (AMS), acrylonitrile (AN), and 1,3-diisopropenylbenzene (DiPB) are cografted into 50 μm preirradiated poly(ethylene-co-tetrafluoroethylene) (ETFE) base film, followed by sulfonation to produce radiation-grafted membranes. The stability of the membranes with different monomer combinations is compared under an accelerated stress test (AST), and the degradation mechanisms are investigated. To mimic the conditions in an electrolyzer, in which the membrane is always in contact with liquid water at elevated temperature, the membranes are immersed in water for 5 days at 90 °C, so-called thermal stress test (TST). In addition to testing in air atmosphere tests are also carried out under argon to investigate the effect of the absence of oxygen. The water is analyzed with UV-vis spectroscopy and ion chromatography. The ion exchange capacity (IEC), swelling degree, and Fourier transform infrared (FTIR) spectra of the membranes are compared before and after the test. Furthermore, energy-dispersive X-ray (EDX) spectroscopic analysis of the membrane cross-section is performed. Finally, the influence of the TST to the membrane area resistance and hydrogen crossover is measured. The stability increases along the sequence St/AN, St/AN/DiPB, AMS/AN, and AMS/AN/DiPB grafted membrane. The degradation at the weak-link, oxygen-induced degradation, and hydrothermal degradation are proposed in addition to the "swelling-induced detachment" reported in the literature. By mitigating the possible paths of degradation, the AMS/AN/DiPB grafted membrane is shown to be the most stable membrane and, therefore, it is a promising candidate for a membrane to be used in a water electrolyzer.

Highly sulfonated co-polyimides containing hydrophobic cross-linked networks as proton exchange membranes

The cross-linked highly sulfonated co-polyimides based on novel diamine monomer containing double hydrophobic cross-linkable tetrafluorostyrol side-groups showed improved enhanced dimensional stability and superior proton conductivity.

Hypersulfonated polyelectrolytes: preparation, stability and conductivity

A new sulfonation strategy enables the preparation of durable aromatic polymers with octasulfonated biphenyl units. This leads to polyelectrolytes with extremely high degrees of sulfonation, reaching high proton conductivities at low water contents.

Highly sulfonated co-polyimides containing cross-linkable hydrophobic tetrafluorostyrol side-groups for proton exchange membranes

Highly sulfonated co-polyimides containing cross-linked hydrophobic side-groups showed improved comprehensive performance.

A novel fuel cell membrane with high efficiency

A novel polymer containing an azo based ionic diol has been successfully fabricated as an electrolyte membrane to yield a good fuel cell performance in the whole range of current density.

Segmented tetrasulfonated copoly(arylene ether sulfone)s: improving proton transport properties by extending the ionic sequence

The morphologies and proton-transport efficiencies of segmented copoly(arylene ether sulfone) ionomers that contain tetrasulfonated sequences are compared with the corresponding copolymers with disulfonated sequences. Tetrasulfonated 4,4'-bis[(4-chlorophenyl)sulfonyl]-1,1'-biphenyl (sBCPSBP) is synthesized by metalation and sulfination. This new monomer is then used in K(2)CO(3)-mediated polycondensations of mixtures with 4,4'-dichlorodiphenyl sulfone (DCDPS) and 4,4'-dihydroxybiphenyl in dimethyl sulfoxide at 110 °C to prepare segmented copolymers with tetrasulfonated units. The corresponding disulfonated copolymers are prepared by using disulfonated DCDPS instead of sBCPSBP. Small-angle X-ray scattering measurements of the fully aromatic copolymer membranes show ionomer peaks that indicate significantly larger characteristic separation lengths of the tetrasulfonated copolymers compared to those of the corresponding disulfonated copolymers with similar ionic contents. This implies a much more efficient phase separation of the ionic groups in the segmented tetrasulfonated copolymer membranes, especially at low-to-medium ionic contents. The enhanced phase separation has a pronounced positive effect on water uptake characteristics and proton transport properties. Under a reduced relative humidity (RH), the tetrasulfonated copolymer membranes show a significantly higher conductivity than the disulfonated ones, particularly at low-to-medium ionic contents. At an ion-exchange capacity of 1 meq g(-1), the conductivity of the tetrasulfonated copolymer membrane at 30 % RH is higher than that of the disulfonated membrane at 90 % RH. Because of their relative ease of synthesis, segmented copolymers based on well-designed multisulfonated monomers may provide a viable alternative to the more complex sulfonated block and graft copolymers for use as fuel-cell membranes.