Biotechnological valorization of levulinic acid as a non-sugar feedstock: New paradigm in biorefineries

Due to the severe climate crisis, biorefineries have been highlighted as replacements for fossil fuel-derived refineries. In traditional sugar-based biorefineries, levulinic acid (LA) is a byproduct. Nonetheless, in 2002, the US Department of Energy noted that LA is a significant building block obtained from biomass, and the biorefinery paradigm has shifted from being sugar-based to non-sugar-based. Accordingly, LA is of interest in this review since it can be converted into useful precursors and ultimately can broaden the product spectrum toward more valuable products (e.g., fuels, plastics, and pharmaceuticals), thereby enabling the construction of economically viable biorefineries. This study comprehensively reviews LA production techniques utilizing various bioresources. Recent progress in enzymatic and microbial routes for LA valorization and the LA-derived product spectrum and its versatility are discussed. Finally, challenges and future outlooks for LA-based non-sugar biorefineries are suggested.

Use of carboxymethyl cellulose as binder for the production of water-soluble catalysts

Bio-based polymers are materials of high interest given the harmful environmental impact that involves the use of non-biodegradable fossil products for industrial applications. These materials are also particularly interesting as bio-based ligands for the preparation of metal nanoparticles (MNPs), employed as catalysts for the synthesis of high value chemicals. In the present study, Ru (0) and Rh(0) Metal Nanoparticles supported on Sodium Carboxymethyl cellulose (MNP(0)s-CMCNa) were prepared by simply mixing RhCl3x3H2O or RuCl3 with an aqueous solution of CMCNa, followed by NaBH4 reduction. The formation of MNP(0)s-CMCNa was confirmed by FT-IR and XRD, and their size estimated to be around 1.5 and 2.2 nm by TEM analysis. MNP(0)s-CMCNa were employed for the hydrogenation of (E)-cinnamic aldehyde, furfural and levulinic acid. Hydrogenation experiments revealed that CMCNa is an excellent ligand for the stabilization of Rh(0) and Ru(0) nanoparticles allowing to obtain high conversions (>90 %) and selectivities (>98 %) with all substrates tested. Easy recovery by liquid/liquid extraction allowed to separate the catalyst from the reaction products, and recycling experiments demonstrated that MNPs-CS were highly efficiency up to three times in best hydrogenation conditions.

Pd-Catalyzed Activation of Carbon-Carbon Bonds in Hydroxymethylfurfural Derivatives

Palladium-catalyzed activation of C-C bonds in organic molecules is a powerful tool for the synthesis of value-added compounds. 5-Hydroxymethylfurfural (HMF) derivatives are a promising class of biomass-derived chemicals that have received considerable attention due to their potential applications in the synthesis of biologically active molecules and materials. However, the selective activation of unstrained C-C bonds is a challenging task, mainly due to their relatively high bond dissociation energies. Herein, we report a palladium-catalyzed method for the efficient C-C bond activation of HMF derivatives, enabling their arylation with iodobenzenes. Mechanistic studies, including reaction-profile analysis, competition experiments and head-space IR spectroscopy suggest a decarboxylative mechanism.

Recent Advances in the Efficient Synthesis of Useful Amines from Biomass-Based Furan Compounds and Their Derivatives over Heterogeneous Catalysts

Bio-based furanic oxygenates represent a well-known class of lignocellulosic biomass-derived platform molecules. In the presence of H2 and different nitrogen sources, these versatile building blocks can be transformed into valuable amine compounds via reductive amination or hydrogen-borrowing amination mechanisms, yet they still face many challenges due to the co-existence of many side-reactions, such as direct hydrogenation, polymerization and cyclization. Hence, catalysts with specific structures and functions are required to achieve satisfactory yields of target amines. In recent years, heterogeneous catalytic synthesis of amines from bio-based furanic oxygenates has received extensive attention. In this review, we summarize and discuss the recent significant progress in the generation of useful amines from bio-based furanic oxygenates with H2 and different nitrogen sources over heterogeneous catalysts, according to various raw materials and reaction pathways. The key factors affecting catalytic performances, such as active metals, supports, promoters, reaction solvents and conditions, as well as the possible reaction routes and catalytic reaction mechanisms are studied and discussed in depth. Special attention is paid to the structure–activity relationship, which would be helpful for the development of more efficient and stable heterogeneous catalysts. Moreover, the future research direction and development trend of the efficient synthesis for bio-based amines are prospected.

Preferential formation of specific hexose and heptose in the formose reaction under microwave irradiation

To realize sustainable societies, the production of organic compounds not based on fossil resources should be developed. Thus, C1 chemistry, utilizing one-carbon compounds as starting materials, has been of increasing importance. In particular, the formose reaction is promising because the reaction produces sugars (monosaccharides) from formaldehyde under basic conditions. On the other hand, since microwave (MW) induces the rotational motion of molecules, MW irradiation often improves the selectivity and efficiency of reactions. In this study, the formose reaction under MW irradiation was thus investigated under various conditions. The formose reaction proceeded very fast using 1.0 mol per kg formaldehyde and 55 mmol per kg calcium hydroxide (Ca(OH)₂) as a catalyst at a high set temperature (150 °C) for a short time (1 min) to form preferentially specific hexose and heptose. The major products were isolated by thin layer chromatography and characterized by mass spectroscopy and NMR. These characterization data elucidated that the hexose and heptose were 2-hydroxymethyl-1,2,4,5-tetrahydroxy-3-pentanone (C6*) and 2,4-bis(hydroxymethyl)-1,2,4,5-tetrahydroxy-3-pentanone (C7*), respectively. On the basis of these observations, as well as density functional theory calculations, a plausible reaction pathway was also discussed; once 1,3-dihydroxyacetone is formed, consecutive aldol reactions favorably occur to form C6* and C7*.

Paired electrocatalysis in 5-hydroxymethylfurfural valorization

5-Hydroxymethylfurfural (HMF) has aroused considerable interest over the past years as an important biomass-derived platform molecule, yielding various value-added products. The conventional HMF conversion requires noble metal catalysts and harsh operating conditions. On the other hand, the electrocatalytic conversion of HMF has been considered as an environmentally benign alternative. However, its practical application is limited by low overall energy efficiency and incomplete conversion. Paired electrolysis and highly efficient electrocatalysts are two viable strategies to address these limitations. Herein, an overview of coupled electrocatalytic HMF hydrogenation or hydrogen evolution reaction (HER) with HMF oxidation as well as the associated electrocatalysts are reviewed and discussed. In this mini-review, a brief introduction of electrocatalytic HMF upgrading is given, followed by the recent advances and challenges of paired electrolysis with an emphasis on the integration HMF electrohydrogenation with HMF electrooxidation. Finally, a perspective for a future sustainable biomass upgrading community based on electrocatalysis is proposed.

Carbon Quantum Dots-Functionalized UiO-66-NH2 Enabling Efficient Infrared Light Conversion of 5-Hydroxymethylfurfuryl with Waste Ethanol into 5-Ethoxymethylfurfural

The catalytic etherification of 5-hydroxymethylfurfural (HMF) with the waste ethanol into high-energy-density 5-ethoxymethylfurfural (EMF) has been considered as a promising way to simultaneously alleviate the energy crisis and environmental pollution. However, the energy consumption is rather high as the synthesis of EMF requires a high temperature to open the etherification reaction. Herein, we demonstrate a clever design and construction of acidified biomass-derived carbon quantum dots (BCQDs)-modified UiO-66-NH₂ that is immobilized on cermasite (H⁺/BCQDs/UiO-66-NH₂@ceramsite), which can use the IR light as driven energy and wasted ethanol to trigger the catalytic conversion of HMF into EMF. The temperature on the surface of the immobilized catalyst could reach as high as 139 °C within 15 min IR irradiation. Due to the aforementioned advantages, the as-prepared catalyst exhibited excellent IR-triggered catalytic performance toward EMF production, where the EMF yields and selectivity were as high as 45% and 65%, respectively. The high catalytic performance originates from the outstanding photo-to-thermal conversion by the introduction of BCQDs, as well as the strong interactions between BCQDs and UiO-66-NH₂ that boosts the etherification reactions. The immobilization of catalyst on cermasite not only benefits catalyst recycling, but more importantly reduces catalyst loss during practical applications. The conceptual study shown here provides new viewpoints in designing energy-effective materials for the conversion of wastes into high-value-added resources.

5-Hydroxymethylfurfural and Furfural Chemistry Toward Biobased Surfactants

The use of 5-hydroxymethylfurfural (HMF), furfural, and furan as scaffolds for designing alternative surfactants is a rapidly developing research area. This Review gathers recent examples highlighting the variety of methods for grafting the necessary polar and non-polar appendages, exploiting the specific chemical reactivity of each of these platform molecules. While the furan (or tetrahydrofuran) backbone is maintained in some targeted amphiphiles, alternatives using rearranged HMF or furfural such as cyclopentanols or furanones have also been reported. This topic is an illustration of the diversification of the use of HMF and other biobased furanic platform molecules in the field of fine and specialty chemicals. The surfactants sector, which concerns some of the most largely consumed chemicals in everyday life, and still mostly produced from fossil resources, will benefit from such alternatives enabling increased renewable carbon content and structural innovation.

Cobalt Boride/g-C3N4 Nanosheets-Assisted Electrocatalytic Oxidation of 5-Hydroxymethylfurfural into 2,5-Furandicarboxylic Acid

The electrochemical production of 2,5-furandicarboxylic acid (FDCA) from 5-(hydroxymethyl)furfural (HMF) is receiving growing attention. The FDCA-based polyethylene 2,5-furan dicarboxylate (PEF) polymer is a green candidate for substituting polyethylene terephthalate. This work demonstrated a highly efficient CoB/g-C3N4 nanosheet on the surface of the nickel foam as an electrode for the HMF electrooxidation reaction. Electrolysis at a constant potential combined with liquid chromatography showed the formation of FDCA with a yield of 97% with an excellent faradaic efficiency of near 95%. CoB/g-C3N4 achieved a current density of 20 mA cm−2 for HMF oxidation in 1.0 M KOH with 10 mM HMF at 1.37 V vs. RHE before the competing oxygen evolution reaction. The electrocatalyst was effectively reused up to three times without compromising efficiency. This work demonstrates a cheap and active electrocatalyst material for the electrochemical formation of FDCA from HMF and gives perception into the reaction mechanism.

Conversion of Glucose to 5-Hydroxymethylfurfural, Levulinic Acid, and Formic Acid in 1,3-Dibutyl-2-(2-butoxyphenyl)-4,5-diphenylimidazolium Iodide-Based Ionic Liquid

The separation process between 5-hydroxymethylfurfural (HMF) and trace glucose in glucose conversion is important in the biphasic system (aqueous–organic phase), due to the partial solubility property of HMF in water. In addition, the yield of HMF via the dehydration reaction of glucose in water is low (under 50%) with the use of Brønsted acid as a catalyst. Therefore, this study was conducted to optimize the production and separation of products by using a new hydrophobic ionic liquid (IL), which is more selective than water. The new IL (1,3-dibutyl-2-(2-butoxyphenyl)-4,5-diphenyl imidazolium iodide) [DBDIm]I was used as a solvent and was optimized for the dehydration reaction of glucose to make a more selective separation of HMF, levulinic acid (LA), and formic acid (FA). [DBDIm]I showed high performance as a solvent for glucose conversion at 100 °C for 120 min, with a yield of 82.2% HMF, 14.9% LA, and 2.9% FA in the presence of sulfuric acid as the Brønsted acid catalyst.

Catalytic C-H Functionalization of Unreactive Furan Cores in Bio-Derived Platform Chemicals

C-H functionalization is one of the most convenient and powerful tools in the arsenal of modern chemistry, deservedly nominated as the "Holy Grail" of organic synthesis. A frequent disadvantage of this method is the need for harsh reaction conditions to carry out transformations of inert C-H bonds, which limits the possibility of its use for modifying less stable substrates. Biomass-derived furan platform chemicals, which have a relatively unstable aromatic furan core and highly reactive side chain substituents, are extremely promising and valuable organic molecules that are currently widely used in a variety of research and industrial fields. The high sensitivity of furan derivatives to acids, strong oxidants, and high temperatures significantly limits the use of classical methods of C-H functionalization for their modification. New methods of catalytic functionalization of non-reactive furan cores are urgently required to obtain a new generation of materials with controlled properties and potentially bioactive substances.

Dehydration of D-fructose to 5-hydroxymethyl-2-furfural in DMSO using a hydrophilic sulfonated silica catalyst in a process promoted by microwave irradiation

SiO₂-SO₃H, with a surface area of 115 m²/g, pore volumes of 0.38 cm³g^-1 and 1.32 mmol H⁺/g, was used as a 10% w/w catalyst for the preparation of 5-hydroxymethyl-2-furfural (HMF) from fructose. A conversion of 100% was achieved in a microwave reactor during 10 min at 150 °C in DMSO, with 100% selectivity for HMF, at a molar ratio of fructose: DMSO equal to 1:56. The catalyst could be re-used three times.

Catalytic conversion of corncob to furfuryl alcohol in tandem reaction with tin-loaded sulfonated zeolite and NADPH-dependent reductase biocatalyst

In this study, tin-loaded sulfonated zeolite (Sn-zeolite) catalyst was synthesized for catalysis of raw corncob (75.0 g/L) to 103.0 mM furfural at 52.3% yield in water (pH 1.0) at 170 °C. This corncob-derived furfural was subsequently biotransformed with recombinant E. coli CG-19 cells coexpressing NADPH-dependent reductase and glucose dehydrogenase at 35 °C by supplementary of glucose (1.5 mol glucose/mol furfural), sodium dodecyl sulfate (0.50 mM) and NADP⁺ (1.0 μmol NADP⁺/mmol furfural) in the aqueous catalytic media (pH 7.5). Both sodium dodecyl sulfate (0.50 mM) and Sn⁴⁺ (1.0 mM) could promote reductase activity by 1.4-folds. Within 3 h, furfural was wholly catalyzed into furfuryl alcohol. By combining chemical catalysis with Sn-zeolite and biocatalysis with CG-19 cells in one-pot, an effective and sustainable process was established for tandemly catalyzing renewable biomass into furfuryl alcohol under environmentally-friendly way.

Experimental and Kinetic Study on the Production of Furfural and HMF from Glucose

Furfural and 5-hydroxymethylfurfural (HMF) have been identified as promising bio-platform furans that have a wide range of potential applications as biofuels, bioplastics, and biochemicals. Furfural and HMF are typically synthesized from the substrates of C5 sugars and C6 sugars, respectively. Furfural can also be produced from C6 sugars, which is technically more challenging owing to the higher energy requirement for carbon–carbon bond cleavage. In this study, the simultaneous production of furfural and HMF from glucose was conducted over different binary catalyst systems of Brønsted acids and Lewis acids using γ-valerolactone (GVL) as the solvent. A promising performance was achieved by a SnSO4-H2SO4 coupling catalyst, with an optimized furfural yield of 42% and an HMF yield of 34% at 443 K in GVL. In addition, a kinetics study was performed in order to understand the mechanism of the simultaneous formation of furfural and HMF from glucose at different temperatures and GVL/water ratios. The results showed that the ratio of furfural to HMF production rate at different temperatures (433 to 463 K) or GVL/water ratios (90 to 80%) was constant close to 1, suggesting that the production of furfural and HMF might follow similar reaction pathways. Finally, the reaction pathway of glucose conversion to furfural and HMF was proposed based on the experimental and kinetics studies.

One-pot biosynthesis of furfuryl alcohol and lactic acid via a glucose coupled biphasic system using single Bacillus coagulans NL01

Furfuryl alcohol is an important reduction product from biomass derived furfural. This study developed one-pot biosynthesis of furfuryl alcohol and lactic acid by a glucose coupled biphasic system using single Bacillus coagulans NL01. Water/dioctyl phthalate is chosen as biphasic system to alleviate the toxicity of furfural and furfuryl alcohol. Under the optimal conditions, the high-concentration conversion (208 mM) of furfural was successfully converted in 6 h reaction with 98% furfural conversion and 88% furfuryl alcohol selectivity. Notably, glucose as co-substrate could be effectively converted to lactic acid in this biphasic system. About 264 mM furfuryl alcohol and 64.2 g/L lactic acid were simultaneously produced from 310 mM furfural and 71.3 g/L glucose within 8.5 h by a fed-batch strategy. The developed approach can not only increase the produced furfuryl alcohol concentration but also reduce the cost of overall approach by lactic acid co-production, indicating its potential for industrial applications.

Production of Levulinic Acid from Cellulose and Cellulosic Biomass in Different Catalytic Systems

The reasonable and effective use of lignocellulosic biomass is an important way to solve the current energy crisis. Cellulose is abundant in nature and can be hydrolyzed to a variety of important energy substances and platform compounds—for instance, glucose, 5-hydroxymethylfurfural (HMF), levulinic acid (LA), etc. As a chemical linker between biomass and petroleum processing, LA has become an ideal feedstock for the formation of liquid fuels. At present, some problems such as low yield, high equipment requirements, difficult separation, and serious environmental pollution in the production of LA from cellulose have still not been solved. Thus, a more efficient and green catalytic system of this process for industrial production is highly desired. Herein, we focus on the reaction mechanism, pretreatment, and catalytic systems of LA from cellulose and cellulosic biomass, and a series of existing technologies for producing LA are reviewed. On the other hand, the industrial production of LA is discussed in depth to improve the yield of LA and make the process economical and energy efficient. Additionally, practical suggestions for the enhancement of the stability and efficiency of the catalysts are also proposed. The use of cellulose to produce LA is consistent with the concept of sustainable development, and the dependence on fossil resources will be greatly reduced through the realization of this process route.

Selective Electrocatalytic Oxidation of Biomass-Derived 5-Hydroxymethylfurfural to 2,5-Diformylfuran: from Mechanistic Investigations to Catalyst Recovery

The catalytic transformation of bio-derived compounds, specifically 5-hydroxymethylfurfural (HMF), into value-added chemicals may provide sustainable alternatives to crude oil and natural gas-based products. HMF can be obtained from fructose and successfully converted to 2,5-diformylfuran (DFF) by an environmentally friendly organic electrosynthesis performed in an ElectraSyn reactor, using cost-effective and sustainable graphite (anode) and stainless-steel (cathode) electrodes in an undivided cell, eliminating the need for conventional precious metal electrodes. In this work, the electrocatalysis of HMF is performed by using green solvents such as acetonitrile, γ-valerolactone, as well as PolarClean, which is used in electrocatalysis for the first time. The reaction parameters and the synergistic effects of the TEMPO catalyst and 2,6-lutidine base are explored both experimentally and through computation modeling. The molecular design and synthesis of a size-enlarged C₃ -symmetric tris-TEMPO catalyst are also performed to facilitate a sustainable reaction work-up through nanofiltration. The obtained performance is then compared with those obtained by heterogeneous TEMPO alternatives recovered by using an external magnetic field and microfiltration. Results show that this new method of electrocatalytic oxidation of HMF to DFF can be achieved with excellent selectivity, good yield, and excellent catalyst recovery.

Total utilization of lignin and carbohydrates in Eucalyptus grandis: an integrated biorefinery strategy towards phenolics, levulinic acid, and furfural

BACKGROUND

Lignocellulosic biomass, which is composed of cellulose, hemicellulose and lignin, represents the most abundant renewable carbon source with significant potential for the production of sustainable chemicals and fuels. Current biorefineries focus on cellulose and hemicellulose valorization, whereas lignin is treated as a waste product and is burned to supply energy to the biorefineries. The depolymerization of lignin into well-defined mono-aromatic chemicals suitable for downstream processing is recognized increasingly as an important starting point for lignin valorization. In this study, conversion of all three components of Eucalyptus grandis into the corresponding monomeric chemicals was investigated using solid and acidic catalyst in sequence.

RESULTS

Lignin was depolymerized into well-defined monomeric phenols in the first step using a Pd/C catalyst. The maximum phenolic monomers yield of 49.8 wt% was achieved at 240 °C for 4 h under 30 atm H₂. In the monomers, 4-propanol guaiacol (12.9 wt%) and 4-propanol syringol (31.9 wt%) were identified as the two major phenolic products with 90% selectivity. High retention of cellulose and hemicellulose pulp was also obtained, which was treated with FeCl₃ catalyst to attain 5-hydroxymethylfurfural, levulinic acid and furfural simultaneously. The optimal reaction condition for the co-conversion of hemicellulose and cellulose was established as 190 °C and 100 min, from which furfural and levulinic acid were obtained in 55.9% and 73.6% yields, respectively. Ultimately, 54% of Eucalyptus sawdust can be converted into well-defined chemicals under such an integrated biorefinery method.

CONCLUSIONS

A two-step process (reductive catalytic fractionation followed by FeCl₃ catalysis) allows the fractionation of all the three biopolymers (cellulose, hemicellulose, and lignin) in Eucalyptus biomass, which provides a promising strategy to make high-value chemicals from sustainable biomass.

Biocatalytic production of 2,5-furandicarboxylic acid: recent advances and future perspectives

2,5-Furandicarboxylic acid (FDCA) is attracting increasing attention because of its potential applications as a sustainable substitute to petroleum-derived terephthalic acid for the production of bio-based polymers, such as poly(ethylene 2,5-furandicarboxylate) (PEF). Many catalytic methods have been developed for the synthesis of FDCA, including chemocatalysis, biocatalysis, photocatalysis, and electrocatalysis. Biocatalysis is a promising approach with advantages that include mild reaction condition, lower cost, higher selectivity, and environment amity. However, the biocatalytic production of FDCA has hardly been reviewed. To fully understand the current research developments, this review comprehensively considers the research progress on toxic effects and biodegradation of furan aldehydes, and then summarizes the latest achievements concerning the synthesis of FDCA from 5-hydroxymethylfurfural and other chemicals, such as 2-furoic acid and 5-methoxymethylfurfural. Our primary focus is on biocatalytic methods, including enzymatic catalysis (in vitro) and whole-cell catalysis (in vivo). Furthermore, future research directions and general developmental trends for more efficient biocatalytic production of FDCA are also proposed.

The Optimized Production of 5-(Hydroxymethyl)furfural and Related Products from Spent Coffee Grounds

The increasing consumption of coffee worldwide has led to higher amounts of spent coffee grounds (SCG) being produced which are generally disposed of in landfill or used as compost. However, the wide range of molecules present in SCG such as saccharides, lignin, lipids and proteins give this biomass source a large chemical functionality. In this work, SCG were fractionated to separate the components into three separate portions for further valorization; these were hemicellulose-enriched fractions (HEF), lignin-enriched fraction (LEF) and cellulose-enriched fraction (CEF). HEF was effectively used in the growth of the oleaginous yeast Metschnikowia pulcherrima, additionally, the C6 sugars present in this fraction suggests that it can be used in the production of 5-hydroxymethylfurfural (HMF). The LEF had a considerable high heating value (HHV) and would be suitable as a biofuel component for combustion. CEF was efficiently used in the production of HMF as 0.35 g of this product were obtained from 10 g of SCG. Such results demonstrate that SCG can be effectively used in the production of HMF within a biorefinery concept.

When Will 5-Hydroxymethylfurfural, the "Sleeping Giant" of Sustainable Chemistry, Awaken?

Bring on the subs! Biorefining will be realized by using two different approaches: the production of new biobased molecular targets or sustainable access to traditional base and commodity chemicals. Awakening of 5-hydroxymethylfurfural (HMF) can be expected with different probabilities, depending on the approach chosen to create a sustainable future.