Zeolite-Encaged Isolated Palladium Redox Centers toward Sustainable Wacker-Type Oxidations

The selective oxidation of olefins by molecular oxygen holds great importance in the chemical industry due to its remarkable adaptability in constructing carbonyl compounds. Classical homogeneous Wacker oxidation with a complex system of PdCl2-CuCl2-H2O is currently employed in the industrial production of acetaldehyde, which suffers from several key drawbacks. The development of alternative heterogeneous catalytic systems for Wacker-type oxidations has been hotly pursued for decades. Herein, we report a novel heterogeneous catalyst, namely Pd@FAU containing exclusive singular Pd sites confined in zeolite, showing remarkable performance in the Wacker-type oxidation of light olefins to the corresponding carbonyl compounds. Typically, stable propylene conversion rates of 2.3-3.5 mol/molPd/min and an acetone selectivity of 75-89% can be achieved simultaneously, surpassing the state-of-the-art homogeneous Wacker oxidation systems. In situ spectroscopic investigations disclose the spontaneous redox cycle of Pd+-Pd2+-Pd+ in Pd@FAU during the reaction, in significant contrast to the known Pd2+-Pd0-Pd2+ redox cycle. Theoretical calculations reveal the unique reaction pathway and mechanism of Wacker-type oxidation over Pd@FAU, without the participation of water as the nucleophile. Overall, a novel heterogeneous catalyst of Pd@FAU has been developed for Wacker-type oxidations with the unique reaction mechanism fully interpreted. This study will contribute to more sustainable Wacker-type oxidations and further improve the current understanding of Pd redox catalysis.

Design of 3D-Printed Heterogeneous Reactor Systems To Overcome Incompatibility Hurdles when Combining Metal and Enzyme Catalysis in a One-Pot Process

Combining chemo- and biocatalysis enables the design of novel economic and sustainable one-pot processes for the preparation of industrial chemicals, preferably proceeding in water. While a range of proofs-of-concept for the compatibility of such catalysts from these two different "worlds of catalysis" have recently been demonstrated, merging noncompatible chemo- and biocatalysts for joint applications within one reactor remained a challenge. A conceptual solution is compartmentalization of the catalytic moieties by heterogenization of critical catalyst components, thus "shielding" them from the complementary noncompatible catalyst, substrate or reagent. Exemplified for a one-pot process consisting of a metal-catalyzed Wacker oxidation and enzymatic reduction as noncompatible individual reactions steps, we demonstrate that making use of 3D printing of heterogeneous materials containing Cu as a critical metal component can overcome such incompatibility hurdles. The application of a 3D-printed Cu-ceramic device as metal catalyst component allows an efficient combination with the enzyme and the desired two-step transformation of styrene into the chiral alcohol product with high overall conversion and excellent enantioselectivity. This compartmentalization concept based on 3D printing of heterogenized metal catalysts represents a scalable methodology and opens up numerous perspectives to be used as a general tool also for other related chemoenzymatic research challenges.

A Supported Palladium Phosphide Catalyst for the Wacker-Tsuji-Oxidation of Styrene

The substitution of pure metal particles by metal phosphides in catalysis represents a promising opportunity to lower the required metal quantity in the context of a sustainable use of metal resources. Herein we show the synthesis of palladium phosphide, Pd₃ P, supported on silica, which is tested as catalyst for the Wacker-Tsuji-oxidation of styrene to acetophenone. The synthesized catalyst is characterized by PXRD, SEM-EDX, FTIR, ICP-AES and XPS measurements. Four different reaction systems are investigated in this study including different co-catalysts and reaction media. Conversions of styrene up to 95 % with a selectivity of 73 % towards acetophenone are observed using Pd₃ P/SiO₂ as catalyst, CuCl₂ as co-catalyst and O₂ as oxidant. An enhanced selectivity up to 100 % towards acetophenone is obtained in other reaction systems. The use of Pd₃ P/SiO₂ leads to an optimized selectivity and conversion in the oxidation reaction in comparison with the purely Pd-based system Pd/SiO₂ . These results give an insight on how the incorporation of phosphorus has a great effect on the performance of heterogeneous catalysts.

Elucidating the mechanism of heterogeneous Wacker oxidation over Pd-Cu/zeolite Y by transient XAS

The heterogenization of Wacker catalysts using chloride-free systems can potentially be a good alternative for the commercial homogeneous Wacker oxidation of ethylene, which utilizes excessive aqueous chloride solvents. However, the mechanism of the heterogeneous system has not been clarified, preventing the rational design of better catalysts. Here, we report a transient X-ray absorption spectroscopic (XAS) investigation of the heterogeneous Wacker oxidation over Pd-Cu/zeolite Y coupled with kinetic studies and chemometric analysis. Insight is obtained by operando quickXAS allowing the quantitative determination of rates and thereby revealing a rapid redox reaction involving copper. Our work demonstrates that copper is not only the site of oxygen activation, but is also involved in the formation of undesired carbon dioxide. Without detecting the presence of Cu(0) and Pd(I), our results suggest that two one-electron transfers to two Cu(II) ions to reoxidize Pd(0) is at work in this heterogeneous Wacker catalyst.

Unlike the homogeneous Wacker process, understanding of the mechanism of the heterogeneous system remains superficial. Here, the authors investigate the mechanism of heterogeneous Wacker oxidation over Pd-Cu/zeolite Y through the synergistic combination of kinetic, spectroscopic and chemometric studies.

Optimization of a heterogeneous Pd-Cu/zeolite Y Wacker catalyst for ethylene oxidation

Exchanging low amounts of palladium with excess copper in a heterogeneous zeolite Y catalyst leads to high Wacker activity and mitigates activity loss by reducing the extent of palladium sintering. Employing periodic regenerative treatments in oxygen to remove carbon deposits and reoxidize palladium results in the partial (but reversible) recovery of the high initial activity.