A selective and stable Fe/TiO2 catalyst for selective hydrogenation of butadiene in alkene-rich stream

The replacement of precious metals by more abundant and therefore much less expensive metals remains a very important challenge in catalysis. A Fe/TiO2 catalyst prepared by deposition-precipitation with urea showed very high selectivity to alkenes (>99%), even at high conversion (>90%), in selective hydrogenation of butadiene in an excess of propene. Its activity is very stable at 175 °C whereas the catalyst deactivates at 50 °C, although it is also initially very active. The presence of metallic iron seems to be necessary to ensure these excellent performances.

The role of three-dimensional bulk clusters in determining surface morphologies of intermetallic compounds: Quasicrystals to clathrates

Nanostructured alloy surfaces present unique physical properties and chemical reactivities that are quite different from those of the close-packed low-index surfaces. This can be beneficial for the design of new catalysts and electronic and data-storage devices. However, the growth of such surface nanostructures is not straightforward at the atomic scale. The cluster-based bulk structure of intermetallic compounds presents an original alternative to build surfaces with specific morphologies, in comparison to more traditional methods based on mechanical, chemical, or plasma treatments. It relies on their specific electronic structures-built from a network of bonds with a combination of ionic, covalent-like, and metallic characters, and also depends on the experimental conditions. In this paper, a few surface structures of cluster-based intermetallics are reviewed, with a special emphasis on quasicrystals and clathrates. We show how the intrinsic electronic properties of such compounds, as well as the surface preparation conditions, impact their surface morphologies, which can further influence the growth of atomic and molecular thin films at their surface.

Theoretical insights into non-oxidative propane dehydrogenation over Fe3C

Identifying catalysts for non-oxidative propane dehydrogenation has become increasingly important due to the increasing demand for propylene coupled to decreasing propylene production from steam cracking as we shift to lighter hydrocarbon feedstocks. Commercialized propane dehydrogenation (PDH) catalysts are based on Pt or Cr, which are expensive or toxic, respectively. Recent experimental work has demonstrated that earth-abundant and environmentally-benign metals, such as iron, form in situ carbide phases that exhibit good activity and high selectivity for PDH. In this work, we used density functional theory (DFT) to better understand why the PDH reaction is highly selective on Fe3C surfaces. We use ab initio thermodynamics to identify stable Fe3C surface terminations as a function of reaction conditions, which then serve as our models for investigating rate-determining and selectivity-determining kinetic barriers during PDH. We find that carbon-rich surfaces show much higher selectivity for propylene production over competing cracking reactions compared to iron-rich surfaces, which is determined by comparing the propylene desorption barrier to the C-H scission barrier for dehydrogenation steps beyond propylene. Electronic structure analyses of the d-band center and the crystal orbital Hamilton population (COHP) of the carbides demonstrate that the high selectivity of carbon-rich surfaces originates from the disruption of surface Fe ensembles via carbon. Finally, we investigated the role of phosphate in suppressing coke formation and found that the electron-withdrawing character of phosphate destabilizes surface carbon.

Pseudo-2-Fold Surface of the Al13Co4 Catalyst: Structure, Stability, and Hydrogen Adsorption

A few low-order approximants to decagonal quasicrystals have been shown to provide excellent activity and selectivity for the hydrogenation of alkenes and alkynes. It is the case for the Al₁₃Co₄ compound, for which the catalytic properties of the pseudo-2-fold orientation have been revealed to be among the best. A combination of surface science studies, including surface X-ray diffraction, and calculations based on density functional theory is used here to derive an atomistic model for the pseudo-2-fold o-Al₁₃Co₄ surface, whose faceted and columnar structure is found very similar to the one of the 2-fold surface of the d-Al-Ni-Co quasicrystal. Facets substantially stabilize the system, with energies in the range 1.19-1.31 J/m², i.e., much smaller than the ones of the pseudo-10-fold (1.49-1.68 J/m²) and pseudo-2-fold (1.66 J/m²) surfaces. Faceting is also a main factor at the origin of the Al₁₃Co₄ catalytic performances, as illustrated by the comparison of the pseudo-10-fold, pseudo-2-fold and facet potential energy maps for hydrogen adsorption. This work gives insights toward the design of complex intermetallic catalysts through surface nanostructuration for optimized catalytic performances.

Intermetallic compounds in catalysis - a versatile class of materials meets interesting challenges

The large and vivid field of intermetallic compounds in catalysis is reviewed to identify necessities, strategies and new developments making use of the advantageous catalytic properties of intermetallic compounds. Since recent reviews summarizing contributions in heterogeneous catalysis as well as electrocatalysis are available, this contribution is not aiming at a comprehensive literature review. To introduce the field, first the interesting nature of intermetallic compounds is elaborated - including possibilities as well as requirements to address catalytic questions. Subsequently, this review focuses on exciting developments and example success stories of intermetallic compounds in catalysis. Since many of these are based on recent advances in synthesis, a short overview of synthesis and characterisation is included. Thus, this contribution aims to be an introduction to the newcomer as well as being helpful to the experienced researcher by summarising the different approaches. Selected examples from literature are chosen to illustrate the versatility of intermetallic compounds in heterogeneous catalysis where the emphasis is on developments since the last comprehensive review in the field.

Catalytic properties of Al13TM4 complex intermetallics: influence of the transition metal and the surface orientation on butadiene hydrogenation

Complex intermetallic compounds such as transition metal (TM) aluminides are promising alternatives to expensive Pd-based catalysts, in particular for the semi-hydrogenation of alkynes or alkadienes. Here, we compare the gas-phase butadiene hydrogenation performances of o-Al₁₃Co₄(100), m-Al₁₃Fe₄(010) and m-Al₁₃Ru₄(010) surfaces, whose bulk terminated structural models exhibit similar cluster-like arrangements. Moreover, the effect of the surface orientation is assessed through a comparison between o-Al₁₃Co₄(100) and o-Al₁₃Co₄(010). As a result, the following room-temperature activity order is determined: Al₁₃Co₄(100) < Al₁₃Co₄(010) < Al₁₃Ru₄(010) < Al₁₃Fe₄(010). Moreover, Al₁₃Co₄(010) is found to be the most active surface at 110°C, and even more selective to butene (100%) than previously investigated Al₁₃Fe₄(010). DFT calculations show that the activity and selectivity results can be rationalized through the determination of butadiene and butene adsorption energies; in contrast, hydrogen adsorption energies do not scale with the catalytic activities. Moreover, the calculation of projected densities of states provides an insight into the Al₁₃TM₄ surface electronic structure. Isolating the TM active centers within the Al matrix induces a narrowing of the TM d-band, which leads to the high catalytic performances of Al₁₃TM₄ compounds.

Bonding network and stability of clusters: the case study of Al13TM4 pseudo-tenfold surfaces

Clusters, i.e. polyhedral geometric entities, are widely used to describe the structure of complex intermetallic compounds. However, little is generally known about their physical significance. The atomic and electronic structures of the Al13TM4 complex intermetallic compounds (TM = Fe, Co, Ru, Rh) have been investigated using a wide range of ab initio tools in order to examine the influence of the chemical composition on the pertinence of the bulk structure description based on 3D clusters. In addition, since surface studies were found to be a relevant approach to address the question of cluster stability in complex phases, the interplay of the cluster substructure with the 2D surface is addressed in the case of the Al13Co4(100) and Al13Fe4(010) surfaces.

Asymmetrically substituted triazenes as poor electron donor ligands in the precursor chemistry of iron(ii) for iron-based metallic and intermetallic nanocrystals

First as precursors: Heteroleptic Fe^II complexes derived from new asymmetric triazene ligands t-BuNN-NHR (R = Et, i-Pr, n-Bu) show interesting molecular and precursor chemistry.

Intermetallic compounds in heterogeneous catalysis-a quickly developing field

The application of intermetallic compounds for understanding in heterogeneous catalysis developed in an excellent way during the last decade. This review provides an overview of concepts and developments revealing the potential of intermetallic compounds in fundamental as well as applied catalysis research. Intermetallic compounds may be considered as platform materials to address current and future catalytic challenges, e.g. in respect to the energy transition.

Surfaces of Al-based complex metallic alloys: atomic structure, thin film growth and reactivity

We present a review on recent work performed on periodic complex metallic alloy (CMA) surfaces. The electronic and crystallographic structures of clean pseudo-tenfold, pseudo-twofold, sixfold surfaces will be presented along with the recent findings on CMA of lower structural complexity, i.e. with a smaller unit cell. The use of CMA surfaces as templates for thin film growth and the formation of surface alloy will also be introduced. The reactivity of these complex surfaces and their impact in the field of heterogeneous catalysis will be discussed. Finally, common trends among these systems will be highlighted when possible and future challenges will be examined.