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Cazzador G, Manzato L, Ronchin L, Sadraoui C, Vavasori A, Zanella M. A New Sustainable Multistep Catalytic Process from Benzene to Caprolactam: Amination, Hydroximation and Beckmann Rearrangement Promoted and Catalyzed by Trifluoroacetic Acid. Catal Letters 2022; 153:1-12. [PMID: 36320430 PMCID: PMC9607771 DOI: 10.1007/s10562-022-04207-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/01/2022] [Accepted: 10/17/2022] [Indexed: 11/30/2022]
Abstract
Here we report some results on a 3 steps benzene caprolactam process via amination, aniline Hydroxymation and Beckmann rearrangement. The amination proceeds with hydroxylamine trifluoroacetate, with 97% of conversion and selectivity of 90%, catalyzed by V compounds. We achieve 98% of conversion and 95% of selectivity in the hydroxymation of aniline in the presence of hydroxylamine trifluoroacetate, sulfonic resin and Pd/C. While in the absence of the resin, hydrogenation of hydroxylamine trifluoroacetate occurs readily to the ammonium salt. The reaction occurs likely by the exchanged hydroxylamine and the aniline reduction intermediate. The use of hydroxylamine trifluoroacetate, instead of the chloride, favors the sustainability of the process by avoiding the ammonium chloride formation. The absence of salt except those derived from the trifluoroacetic acid allows a complete reuse of the trifluoroacetic acid and the only byproduct is ammonium nitrate obtained by resin regeneration. Beckmann rearrangement of the so produced cyclohexanone oxime occurs easily after diethyl ether evaporation and additions of a solution trifluoroacetic acid acetonitrile in high yield and selectivity. Graphical Abstract New three steps caprolactam process via benzene amination and aniline hydrogenation. Supplementary Information The online version contains supplementary material available at 10.1007/s10562-022-04207-9.
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Affiliation(s)
- G. Cazzador
- Department of Molecular Sciences and Nanosystems, University Ca’ Foscari of Venice, via Torino155, Mestre, 30170 Venezia, Italy
| | - L. Manzato
- Department of Molecular Sciences and Nanosystems, University Ca’ Foscari of Venice, via Torino155, Mestre, 30170 Venezia, Italy
| | - L. Ronchin
- Department of Molecular Sciences and Nanosystems, University Ca’ Foscari of Venice, via Torino155, Mestre, 30170 Venezia, Italy
| | - C. Sadraoui
- Department of Molecular Sciences and Nanosystems, University Ca’ Foscari of Venice, via Torino155, Mestre, 30170 Venezia, Italy
| | - A. Vavasori
- Department of Molecular Sciences and Nanosystems, University Ca’ Foscari of Venice, via Torino155, Mestre, 30170 Venezia, Italy
| | - M. Zanella
- Department of Molecular Sciences and Nanosystems, University Ca’ Foscari of Venice, via Torino155, Mestre, 30170 Venezia, Italy
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Morisse CGA, McCullagh AM, Campbell JW, Mitchell C, Carr RH, Lennon D. Mechanistic Insight Into the Application of Alumina-Supported Pd Catalysts for the Hydrogenation of Nitrobenzene to Aniline. Ind Eng Chem Res 2022; 61:10712-10722. [PMID: 35941853 PMCID: PMC9354085 DOI: 10.1021/acs.iecr.2c01134] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/01/2022] [Revised: 06/30/2022] [Accepted: 06/30/2022] [Indexed: 11/29/2022]
Abstract
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Two Pd/γ-Al2O3 catalysts
are examined
for the vapor phase hydrogenation of nitrobenzene over the temperature
range of 60–200 °C. A 1 wt % catalyst is selected as a
reference material that is diluted with γ-alumina to produce
a 0.3 wt % sample, which is representative of a metal loading linked
to a candidate industrial specification aniline synthesis catalyst.
Cyclohexanone oxime is identified as a by-product that is associated
with reagent transformation. Temperature-programed infrared spectroscopy
and temperature-programed desorption measurements of chemisorbed CO
provide information on the morphology of the crystallites of the higher
Pd loading catalyst. The lower Pd loading sample exhibits a higher
aniline selectivity by virtue of minimization of product overhydrogenation.
Reaction testing measurements that were undertaken employing elevated
hydrogen flow rates lead to the proposition of separate reagent and
product-derived by-product formation pathways, each of which occurs
in a consecutive manner. A global reaction scheme is proposed that
defines the by-product distribution accessible by the grades of catalyst
examined. This information is helpful in defining product purification
procedures that would be required in certain heat recovery scenarios
connected with large-scale aniline production.
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Affiliation(s)
- Clément G. A. Morisse
- School of Chemistry, Joseph Black Building, University of Glasgow, University Avenue, Glasgow G12 8QQ, U.K
| | - Annelouise M. McCullagh
- School of Chemistry, Joseph Black Building, University of Glasgow, University Avenue, Glasgow G12 8QQ, U.K
| | - James W. Campbell
- School of Chemistry, Joseph Black Building, University of Glasgow, University Avenue, Glasgow G12 8QQ, U.K
| | - Chris Mitchell
- The Wilton Centre, SABIC UK Petrochemicals Ltd., Redcar, Cleveland TS10 4RF, U.K
| | - Robert H. Carr
- Huntsman Polyurethanes, Everslaan 45, 3078 Everberg, Belgium
| | - David Lennon
- School of Chemistry, Joseph Black Building, University of Glasgow, University Avenue, Glasgow G12 8QQ, U.K
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Mironenko RM, Likholobov VA, Belskaya OB. Nanoglobular carbon and palladium - carbon catalysts for liquid-phase hydrogenation of organic compounds. RUSSIAN CHEMICAL REVIEWS 2022. [DOI: 10.1070/rcr5017] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Peng L, Liu C, Li N, Zhong W, Mao L, Kirk SR, Yin D. Direct cyclohexanone oxime synthesis via oxidation-oximization of cyclohexane with ammonium acetate. Chem Commun (Camb) 2020; 56:1436-1439. [PMID: 31913370 DOI: 10.1039/c9cc09840b] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023]
Abstract
An unexpected cascade reaction for oxidation-oximization of cyclohexane with ammonium acetate was developed for the first time to access cyclohexanone oxime with 50.7% selectivity (13.6% conversion). Tetrahedral Ti sites in Ni-containing hollow titanium silicalite can serve as bifunctional catalytic centers in the reaction. This methodology not only provides a direct approach to prepare cyclohexanone oxime, but also simplifies process chemistry. Various available nitrogen sources, such as ammonium salt and even ammonia can be used as starting materials.
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Affiliation(s)
- Ling Peng
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources, Key Laboratory of Chemical Biology Traditional Chinese Medicine Research Ministry of Education, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China.
| | - Chan Liu
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources, Key Laboratory of Chemical Biology Traditional Chinese Medicine Research Ministry of Education, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China.
| | - Na Li
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources, Key Laboratory of Chemical Biology Traditional Chinese Medicine Research Ministry of Education, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China.
| | - Wenzhou Zhong
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources, Key Laboratory of Chemical Biology Traditional Chinese Medicine Research Ministry of Education, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China.
| | - Liqiu Mao
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources, Key Laboratory of Chemical Biology Traditional Chinese Medicine Research Ministry of Education, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China.
| | - Steven Robert Kirk
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources, Key Laboratory of Chemical Biology Traditional Chinese Medicine Research Ministry of Education, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China.
| | - Dulin Yin
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources, Key Laboratory of Chemical Biology Traditional Chinese Medicine Research Ministry of Education, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha 410081, P. R. China.
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Ding W, Peng H, Zhong W, Mao L, Yin D. Site-specific catalytic activities to facilitate solvent-free aerobic oxidation of cyclohexylamine to cyclohexanone oxime over highly efficient Nb-modified SBA-15 catalysts. Catal Sci Technol 2020. [DOI: 10.1039/d0cy00479k] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
Abstract
The development of highly active and selective heterogeneous catalysts for efficient oxidation of cyclohexylamine to cyclohexanone oxime is a challenge associated with the highly sensitive nitrogen center of cyclohexylamine.
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Affiliation(s)
- Wei Ding
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources
- Hunan Normal University
- Changsha 410081
- P. R. China
| | - Haoyu Peng
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources
- Hunan Normal University
- Changsha 410081
- P. R. China
| | - Wenzhou Zhong
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources
- Hunan Normal University
- Changsha 410081
- P. R. China
| | - Liqiu Mao
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources
- Hunan Normal University
- Changsha 410081
- P. R. China
| | - Dulin Yin
- National & Local United Engineering Laboratory for New Petrochemical Materials & Fine Utilization of Resources
- Hunan Normal University
- Changsha 410081
- P. R. China
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Wang H, Zhang L, Yang Y, Fang L, Wang Y. One-pot synthesis of cyclohexanone oxime from cyclohexanol on a single site multifunctional catalyst: H3PW12O40 incorporated on exfoliated montmorillonite. CATAL COMMUN 2016. [DOI: 10.1016/j.catcom.2016.07.020] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
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Qi C, Wang Y, Ding X, Su H. Catalytic cracking of light diesel over Au/ZSM-5 catalyst for increasing propylene production. CHINESE JOURNAL OF CATALYSIS 2016. [DOI: 10.1016/s1872-2067(16)62499-3] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
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Liu S, You K, Jian J, Zhao F, Zhong W, Yin D, Liu P, Ai Q, Luo H. Mesoporous silica gel as an effective and eco-friendly catalyst for highly selective preparation of cyclohexanone oxime by vapor phase oxidation of cyclohexylamine with air. J Catal 2016. [DOI: 10.1016/j.jcat.2016.03.008] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Serna P, Corma A. Transforming Nano Metal Nonselective Particulates into Chemoselective Catalysts for Hydrogenation of Substituted Nitrobenzenes. ACS Catal 2015. [DOI: 10.1021/acscatal.5b01846] [Citation(s) in RCA: 197] [Impact Index Per Article: 21.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
Affiliation(s)
- Pedro Serna
- Instituto
de Tecnología
Química, Universidad Politécnica de Valencia−Consejo Superior de Investigaciones Científicas, Avda. de los Naranjos s/n, 46022 Valencia, Spain
| | - Avelino Corma
- Instituto
de Tecnología
Química, Universidad Politécnica de Valencia−Consejo Superior de Investigaciones Científicas, Avda. de los Naranjos s/n, 46022 Valencia, Spain
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Bondarenko GN, Beletskaya IP. Activated carbon as an efficient support for gold nanoparticles that catalyze the hydrogenation of nitro compounds with molecular hydrogen. MENDELEEV COMMUNICATIONS 2015. [DOI: 10.1016/j.mencom.2015.11.015] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Fodor D, Ishikawa T, Krumeich F, van Bokhoven JA. Synthesis of single crystal nanoreactor materials with multiple catalytic functions by incipient wetness impregnation and ion exchange. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2015; 27:1919-23. [PMID: 25645289 DOI: 10.1002/adma.201404628] [Citation(s) in RCA: 30] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/09/2014] [Revised: 01/05/2015] [Indexed: 05/24/2023]
Affiliation(s)
- Daniel Fodor
- Institute for Chemical and Bioengineering, ETH Zurich, Vladimir-Prelog-Weg 1, 8093, Zurich, Switzerland
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Cisneros L, Serna P, Corma A. Selective Reductive Coupling of Nitro Compounds with Aldehydes to Nitrones in H2Using Carbon-Supported and -Decorated Platinum Nanoparticles. Angew Chem Int Ed Engl 2014. [DOI: 10.1002/ange.201402878] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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13
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Cisneros L, Serna P, Corma A. Selective Reductive Coupling of Nitro Compounds with Aldehydes to Nitrones in H2Using Carbon-Supported and -Decorated Platinum Nanoparticles. Angew Chem Int Ed Engl 2014; 53:9306-10. [DOI: 10.1002/anie.201402878] [Citation(s) in RCA: 40] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/28/2014] [Revised: 05/15/2014] [Indexed: 11/09/2022]
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