Hierarchical Zeolites as Catalysts for Biodiesel Production from Waste Frying Oils to Overcome Mass Transfer Limitations

Hierarchical crystals with short diffusion path, conventional microcrystals and nanocrystals of ZSM-5 zeolites were used for biodiesel production from waste frying oils and were assessed for their catalytic activity in regard to their pore structure and acidic properties. Produced zeolites were characterized using XRD, nitrogen adsorption–desorption, SEM, TEM, X-ray fluorescence, and FTIR. Pore size effect on molecular diffusion limitation was assessed by Thiele modulus calculations and turnover frequencies (TOF) were used to discuss the correlation between acidic character and catalytic performance of the zeolites. Owing to the enhanced accessibility and mass transfer of triglycerides and free fatty acids to the elemental active zeolitic structure, the catalytic performance of nanosponge and nanosheet hierarchical zeolites was the highest. A maximum yield of 48.29% was reached for the transesterification of waste frying oils (WFOs) using HZSM-5 nanosheets at 12:1 methanol to WFOs molar ratio, 180 °C, 10 wt % catalyst loading, and 4 h reaction time. Although HZSM-5 nanosponges achieved high conversions, these more hydrophilic zeolites did not function according to their entire acidic strength in comparison to HZSM-5 nanosheets. NSh-HZSM5 catalytic performance was still high after 4 consecutive cycles as a result of the zeolite regeneration.

Synthesis of Hierarchical MOR-Type Zeolites with Improved Catalytic Properties

Hierarchical MOR-type zeolites were synthesized in the presence of hexadecyltrimethylammonium bromide (CTAB) as a porogen agent. XRD proved that the concentration of CTAB in the synthesis medium plays an essential role in forming pure hierarchical MOR-type material. Above a CTAB concentration of 0.04 mol·L-1, amorphous materials are observed. These hierarchical mordenite possess a higher porous volume compared to its counterpart conventional micrometer crystals. Nitrogen sorption showed the presence of mesoporosity for all mordenite samples synthesized in the presence of CTAB. The creation of mesopores due to the presence of CTAB in the synthesis medium does not occur at the expense of zeolite micropores. In addition, mesoporous volume and BET surface seem to increase upon the increase of CTAB concentration in the synthesis medium. The Si/Al ratio of the zeolite framework can be increased from 5.5 to 9.1 by halving the aluminum content present in the synthesis gel. These synthesized hierarchical MOR-type zeolites possess an improved catalytic activity for n-hexane cracking compared to large zeolite crystals obtained in the absence of CTAB.

Effect of zeolite morphology on charge separated states: ZSM-5-type nanocrystals, nanosheets and nanosponges

In the present work, we investigate the electron transfer occurring in the porous void of three MFI-type zeolite (ZSM-5) nanomaterials (nanocrystals, nanosheets and nanosponges) after adsorption and photoexcitation of t-stilbene (t-St). ZSM-5 nanosheets are constituted of lamellar stacking of several nanosheets (20-40 nm) where each nanosheet has a thickness of 2 nm. Nanosponges are composed of ZSM-5 nanocrystals (2-3 nm) separated by mesoporous holes of 5.8 nm facilitating the synthesis of hierachical materials. While the nanosheets show microporosity similar to that observed for the ZSM-5 nanocrystals, the absorption isotherms of the nanosponges show the existence of secondary micropores. After photoirradiation of t-St, UV-vis absorption spectroscopy shows the formation of charge separated states (radical cation and charge transfer complex) in the nanocrystals and in the nanosheets whereas no ionized species is detected in the nanosponges. The radical cation (RC) is stabilized in the nanosheets while it evolves very rapidly towards a Charge Transfer Complex (CTC) in the nanocrocrystals. The particular morphology of the nanosheets and nanosponges is put forward to explain this result since all host materials are of the MFI-type. To investigate ultra-short phenomena in the three nanomaterials, the UV-vis transient spectra were recorded between 2 and 450 μs after photoexcitation by nanosecond laser pulses. In the nanocrystals and nanosheets only the RC is detected whereas CTC formation is not observed. Photoexcitation of t-St in the nanosponges also leads to the formation of a RC but it recombines completely within 70 μs. This suggests the preferential location of t-St in the secondary micropores with pores larger than the micropores of the MFI-type framework and possibly in the mesopores of the nanosponges.

Thermochemistry of Surfactant-Templating of USY Zeolite

With the aim of understanding the thermochemistry of the introduction of mesoporosity in zeolites by using surfactants, high temperature oxide melt solution calorimetry was used to determine the change in the enthalpy of formation of USY zeolite before and after the introduction of mesoporosity. Our results confirm that this process only slightly destabilizes the zeolite by the additional surface area. However, this can be overcome by the stabilizing effect of the interactions between the surfactant and the zeolite framework.

Study on the catalytic performance of different crystal morphologies of HZSM-5 zeolites for the production of biodiesel: a strategy to increase catalyst effectiveness

Strategies to improve molecular transport and accessibility of ZSM-5 zeolites were investigated for the model reaction of esterification of linoleic acid with methanol for biodiesel production.

Synthesis of hierarchical ZSM-48 nano-zeolites

A specific gemini-type surfactant that acts as dual functions template to generate *MRE-type zeolitic micropores and mesopores simultaneously.

Organosilane with Gemini-Type Structure as the Mesoporogen for the Synthesis of the Hierarchical Porous ZSM-5 Zeolite

A new kind of organosilane (1,6-bis(diethyl(3-trimethoxysilylpropyl)ammonium) hexane bromide) with a gemini-type structure was prepared and used as a mesoporogen for the synthesis of hierarchical porous ZSM-5 zeolite. There are two quaternary ammonium centers along with double-hydrolyzable -RSi(OMe)3 fragments in the organosilane, which results in a strong interaction between this mesoporogen and silica-alumina gel. The organosilane can be easily incorporated into the ZSM-5 zeolite structure during the crystallization process, and it was finally removed by calcination, leading to secondary pores in ZSM-5. The synthesized ZSM-5 has been systematically studied by XRD, nitrogen adsorption, SEM, TEM, TG, and solid-state one-dimensional (1D) and two-dimensional (2D) NMR, which reveal information on its detailed structure. It has a hierarchical porosity system, which combines the intrinsic micropores coming from the crystalline structure and irregular mesopores created by the organosilane template. Moreover, the mesoposity including pore size and volume within ZSM-5 can be systematically tuned by changing the organosilane/TEOS ratio, which confirms that this organosilane has high flexibility of use as a template for the synthesis of hierarchical porous zeolite.

The influence of the nature of organosilane surfactants and their concentration on the formation of hierarchical FAU-type zeolite nanosheets

Hierarchical FAU-type zeolite nanosheets were successfully synthesized by using different organosilane surfactants.

MFI-type zeolite nanosheets for gas-phase aromatics chlorination: a strategy to overcome mass transfer limitations

Mass transfer limitations and catalytic activity were studied for various ZSM-5 zeolite crystal sizes in the chlorination of deactivated arenes. An estimation of the quantity of mild acidic external silanol groups of zeolite nanosheets was made.