Design Control of Copper-Doped Titania–Zirconia Catalysts for Methanol Decomposition and Total Oxidation of Ethyl Acetate

This study is focused on the design control of Cu–Zr–Ti oxide composites by the variation of the Zr/Ti ratio and the copper deposition procedure used. For the first time, these ternary composites were obtained by a combination of template-assisted hydrothermal techniques for the preparation of mesoporous ZrO2–TiO2 mixed oxides with diverse compositions, followed by the consecutive chemisorption and hydrolysis of copper ammonia complexes on them. The nitrogen physisorption, XRD, SEM, HRTEM, TPR, XPS, UV-Vis, and Raman spectroscopies were applied for the catalysts’ characterization. Methanol decomposition and the total oxidation of ethyl acetate, both of which with potential for sustainable environmental protection, were used as catalytic tests. The complex relationship between the phase composition, structure, and morphology of titania–zirconia mixed oxides and the state and catalytic behavior of the copper oxide species supported on them was investigated. In comparison with the conventional impregnation technique, the novel preparation procedure revealed the generation of more uniform and homogeneously dispersed needle-like copper oxide crystallites in the mesoporous TiO2–ZrO2 host matrix, which typically ensure improved catalytic performance. The synergistic activity between the loaded copper species and TiO2–ZrO2 support was discussed. All ternary composites exhibited superior catalytic activity in total oxidation of ethyl acetate. The specific behavior of the catalysts in methanol decomposition was related to the irreversible phase transformations by the influence of the reaction medium.

Methanol Reforming Processes for Fuel Cell Applications

Hydrogen production through methanol reforming processes has been stimulated over the years due to increasing interest in fuel cell technology and clean energy production. Among different types of methanol reforming, the steam reforming of methanol has attracted great interest as reformate gas stream where high concentration of hydrogen is produced with a negligible amount of carbon monoxide. In this review, recent progress of the main reforming processes of methanol towards hydrogen production is summarized. Different catalytic systems are reviewed for the steam reforming of methanol: mainly copper- and group 8–10-based catalysts, highlighting the catalytic key properties, while the promoting effect of the latter group in copper activity and selectivity is also discussed. The effect of different preparation methods, different promoters/stabilizers, and the formation mechanism is analyzed. Moreover, the integration of methanol steam reforming process and the high temperature–polymer electrolyte membrane fuel cells (HT-PEMFCs) for the development of clean energy production is discussed.

Catalytic Reforming of Oxygenates: State of the Art and Future Prospects

This Review describes recent advances in the design, synthesis, reactivity, selectivity, structural, and electronic properties of the catalysts for reforming of a variety of oxygenates (e.g., from simple monoalcohols to higher polyols, then to sugars, phenols, and finally complicated mixtures like bio-oil). A comprehensive exploration of the structure-activity relationship in catalytic reforming of oxygenates is carried out, assisted by state-of-the-art characterization techniques and computational tools. Critical emphasis has been given on the mechanisms of these heterogeneous-catalyzed reactions and especially on the nature of the active catalytic sites and reaction pathways. Similarities and differences (reaction mechanisms, design and synthesis of catalysts, as well as catalytic systems) in the reforming process of these oxygenates will also be discussed. A critical overview is then provided regarding the challenges and opportunities for research in this area with a focus on the roles that systems of heterogeneous catalysis, reaction engineering, and materials science can play in the near future. This Review aims to present insights into the intrinsic mechanism involved in catalytic reforming and provides guidance to the development of novel catalysts and processes for the efficient utilization of oxygenates for energy and environmental purposes.

The remarkable activity and stability of a highly dispersive beta-brass Cu-Zn catalyst for the production of ethylene glycol

Incorporation of Zn atoms into a nanosize Cu lattice is known to alter the electronic properties of Cu, improving catalytic performance in a number of industrially important reactions. However the structural influence of Zn on the Cu phase is not well studied. Here, we show that Cu nano-clusters modified with increasing concentration of Zn, derived from ZnO support doped with Ga³⁺, can dramatically enhance their stability against metal sintering. As a result, the hydrogenation of dimethyl oxalate (DMO) to ethylene glycol, an important reaction well known for deactivation from copper nanoparticle sintering, can show greatly enhanced activity and stability with the CuZn alloy catalysts due to no noticeable sintering. HRTEM, nano-diffraction and EXAFS characterization reveal the presence of a small beta-brass CuZn alloy phase (body-centred cubic, bcc) which appears to greatly stabilise Cu atoms from aggregation in accelerated deactivation tests. DFT calculations also indicate that the small bcc CuZn phase is more stable against Cu adatom migration than the fcc CuZn phase with the ability to maintain a higher Cu dispersion on its surface.

Dimethyl ether steam reforming to produce H2 over Ga-doped ZnO/γ-Al2O3 catalysts

Doping of ZnO with Ga enhances the catalytic performance of the ZnO/γ-Al₂O₃ catalyst for dimethyl ether steam reforming with high CO₂ selectivity.