Water-gas shift on gold catalysts: catalyst systems and fundamental studies

Rational design of highly efficient MXene-based catalysts for the water-gas-shift reaction

Water molecules linked by hydrogen bonds are responsible for the high efficiency of bi-functional catalysts for the water-gas-shift (WGS) reaction because water can act as a proton transfer medium. Herein, we propose an associative pathway for the WGS reaction assisted by water to realize hydrogen production. Based on this pathway, we show by first-principles calculations that a large family of oxygen-terminated two-dimensional transition metal carbides and nitrides (MXenes) deposited on Au clusters are promising catalysts for the WGS reaction. Remarkably, the rate-determining barriers for *CO → *COOH on Au/M_n+1X_nO₂ are in the range from 0.15 eV to 0.39 eV, indicating that WGS can occur at much lower temperatures. Furthermore, a comprehensive microkinetic model is constructed to describe the turnover frequencies (TOF) for the product under the steady-state conditions. More importantly, there is a perfect linear scaling relationship between the rate-determining barriers of the WGS and the free energy of the adsorbed hydrogen. Besides, the potential energy diagrams for CO reforming reveal that the F terminations introduced in experiments have only a slight influence on the catalytic performance of the oxygen-terminated MXenes. Our work not only opens a new avenue towards the WGS reaction but also provides many ideal catalysts for hydrogen production.

Nanoengineering of Catalysts for Enhanced Hydrogen Production

Hydrogen (H2) has emerged as a sustainable energy carrier capable of replacing/complementing the global carbon-based energy matrix. Although studies in this area have often focused on the fundamental understanding of catalytic processes and the demonstration of their activities towards different strategies, much effort is still needed to develop high-performance technologies and advanced materials to accomplish widespread utilization. The main goal of this review is to discuss the recent contributions in the H2 production field by employing nanomaterials with well-defined and controllable physicochemical features. Nanoengineering approaches at the sub-nano or atomic scale are especially interesting, as they allow us to unravel how activity varies as a function of these parameters (shape, size, composition, structure, electronic, and support interaction) and obtain insights into structure–performance relationships in the field of H2 production, allowing not only the optimization of performances but also enabling the rational design of nanocatalysts with desired activities and selectivity for H2 production. Herein, we start with a brief description of preparing such materials, emphasizing the importance of accomplishing the physicochemical control of nanostructures. The review finally culminates in the leading technologies for H2 production, identifying the promising applications of controlled nanomaterials.

Shape Effects of Ceria Nanoparticles on the Water‒Gas Shift Performance of CuOx/CeO2 Catalysts

The copper–ceria (CuOx/CeO2) system has been extensively investigated in several catalytic processes, given its distinctive properties and considerable low cost compared to noble metal-based catalysts. The fine-tuning of key parameters, e.g., the particle size and shape of individual counterparts, can significantly affect the physicochemical properties and subsequently the catalytic performance of the binary oxide. To this end, the present work focuses on the morphology effects of ceria nanoparticles, i.e., nanopolyhedra (P), nanocubes (C), and nanorods (R), on the water–gas shift (WGS) performance of CuOx/CeO2 catalysts. Various characterization techniques were employed to unveil the effect of shape on the structural, redox and surface properties. According to the acquired results, the support morphology affects to a different extent the reducibility and mobility of oxygen species, following the trend: R > P > C. This consequently influences copper–ceria interactions and the stabilization of partially reduced copper species (Cu+) through the Cu2+/Cu+ and Ce4+/Ce3+ redox cycles. Regarding the WGS performance, bare ceria supports exhibit no activity, while the addition of copper to the different ceria nanostructures alters significantly this behaviour. The CuOx/CeO2 sample of rod-like morphology demonstrates the best catalytic activity and stability, approaching the thermodynamic equilibrium conversion at 350 °C. The greater abundance in loosely bound oxygen species, oxygen vacancies and highly dispersed Cu+ species can be mainly accounted for its superior catalytic performance.

Improved Water-Gas Shift Performance of Au/NiAl LDHs Nanostructured Catalysts via CeO2 Addition

Supported gold on co-precipitated nanosized NiAl layered double hydroxides (LDHs) was studied as an effective catalyst for medium-temperature water–gas shift (WGS) reaction, an industrial catalytic process traditionally applied for the reduction in the amount of CO in the synthesis gas and production of pure hydrogen. The motivation of the present study was to improve the performance of the Au/NiAl catalyst via modification by CeO₂. An innovative approach for the direct deposition of ceria (1, 3 or 5 wt.%) on NiAl-LDH, based on the precipitation of Ce³⁺ ions with 1M NaOH, was developed. The proposed method allows us to obtain the CeO₂ phase and to preserve the NiAl layered structure by avoiding the calcination treatment. The synthesis of Au-containing samples was performed through the deposition–precipitation method. The as-prepared and WGS-tested samples were characterized by X-ray powder diffraction, N₂-physisorption and X-ray photoelectron spectroscopy in order to clarify the effects of Au and CeO₂ loading on the structure, phase composition, textural and electronic properties and activity of the catalysts. The reduction behavior of the studied samples was evaluated by temperature-programmed reduction. The WGS performance of Au/NiAl catalysts was significantly affected by the addition of CeO₂. A favorable role of ceria was revealed by comparison of CO conversion degree at 220 °C reached by 3 wt.% CeO₂-modified and ceria-free Au/NiAl samples (98.8 and 83.4%, respectively). It can be stated that tuning the properties of Au/NiAl LDH via CeO₂ addition offers catalysts with possibilities for practical application owing to innovative synthesis and improved WGS performance.

Deposition of highly dispersed gold nanoparticles onto metal phosphates by deposition–precipitation with aqueous ammonia

Deposition–precipitation with aqueous ammonia enabled small gold nanoparticles to be deposited onto a series of metal phosphates with high dispersity and density.

Praseodymium hydroxide/gold-supported precursor: a new strategy for preparing stable and active catalyst for the water-gas shift reaction

Rod-shaped praseodymium hydroxide (Pr(OH)_x) as a hydroxyl- and O vacancy-rich support can promote the dispersion and stabilization of Au species show high activity and stability for water gas shift reaction, and holds great promise in the field of heterogeneous catalysis.

Recent Advances in Design of Gold-Based Catalysts for H2 Clean-Up Reactions

Over the past three decades, supported gold nanoparticles have demonstrated outstanding properties and continue to attract the interest of the scientific community. Several books and comprehensive reviews as well as numerous papers cover a variety of fundamental and applied aspects specific to gold-based catalyst synthesis, characterization by different techniques, relationship among catalyst support features, electronic and structural properties of gold particles, and catalytic activity, reaction mechanism, and theoretical modeling. Among the Au-catalyzed reactions targeting environmental protection and sustainable energy applications, particular attention is paid to pure hydrogen production. The increasing demands for high-purity hydrogen for fuel cell systems caused a renewed interest in the water-gas shift reaction. This well-known industrial process provides an attractive way for hydrogen generation and additional increase of its concentration in the gas mixtures obtained by processes utilizing coal, petroleum, or biomass resources. An effective step for further elimination of CO traces from the reformate stream after water-gas shift unit is the preferential CO oxidation. Developing highly active, stable, and selective catalysts for these two reactions is of primary importance for efficient upgrading of hydrogen purity in fuel cell applications. This review aims to extend the existing knowledge and understanding of the properties of gold-based catalysts for H2 clean-up reactions. In particular, new approaches and strategies for design of high-performing and cost-effective formulations are addressed. Emphasis is placed on efforts to explore appropriate and economically viable supports with complex composition prepared by various synthesis procedures. Relevance of ceria application as a support for new-generation WGS catalysts is pointed out. The role of the nature of support in catalyst behavior and specifically the existence of an active gold-support interface is highlighted. Long-term stability and tolerance toward start-up/shutdown cycling are discussed. Very recent advances in catalyst design are described focusing on structured catalysts and microchannel reactors. The latest mechanistic aspects of the water-gas shift reaction and preferential CO oxidation over gold-based catalysts from density functional theory calculations are noted because of their essential role in discovering novel highly efficient catalysts.

Recent Advances in the Gold-Catalysed Low-Temperature Water–Gas Shift Reaction

The low-temperature water–gas shift reaction (LTS: CO + H2O ⇌ CO2 + H2) is a key step in the purification of H2 reformate streams that feed H2 fuel cells. Supported gold catalysts were originally identified as being active for this reaction twenty years ago, and since then, considerable advances have been made in the synthesis and characterisation of these catalysts. In this review, we identify and evaluate the progress towards solving the most important challenge in this research area: the development of robust, highly active catalysts that do not deactivate on-stream under realistic reaction conditions.

Promotional Effect of Gold on the WGS Activity of Alumina-Supported Copper-Manganese Mixed Oxides

The water-gas shift (WGS) reaction is a well-known industrial process used for the production of hydrogen. During the last few decades, it has attracted renewed attention due to the need for high-purity hydrogen for fuel-cell processing systems. The aim of the present study was to develop a cost-effective and catalytically efficient formulation that combined the advantageous properties of transition metal oxides and gold nanoparticles. Alumina-supported copper- manganese mixed oxides were prepared by wet impregnation. The deposition-precipitation method was used for the synthesis of gold catalysts. The effect of the Cu:Mn molar ratio and the role of Au addition on the WGS reaction’s performance was evaluated. Considerable emphasis was put on the characterization of the as-prepared and WGS-tested samples by means of a number of physicochemical methods (X-ray powder diffraction, high-resolution transmission electron microscopy, electron paramagnetic resonance, X-ray photoelectron spectroscopy, and temperature-programmed reduction) in order to explain the relationship between the structure and the reductive and WGS behavior. Catalytic tests revealed the promotional effect of gold addition. The best performance of the gold-promoted sample with a higher Cu content, i.e., a Cu:Mn molar ratio of 2:1 might be related to the beneficial role of Au on the spinel decomposition and the highly dispersed copper particle formation during the reaction, thus, ensuring the presence of two highly dispersed active metallic phases. High-surface-area alumina that was modified with a surface fraction of Cu–Mn mixed oxides favored the stabilization of finely dispersed gold particles. These new catalytic systems are very promising for practical applications due to their economic viability because the composition mainly includes alumina (80%).

Rapid preparation of block copolymer templated mesoporous Zr1−xCexO2 thin films

A rapid deposition method for the preparation of ordered mesoporous Zr_1−xCe_xO₂ thin films using commercial templates is developed, with a comprehensive study on the relationship between synthesis conditions and the properties of the resulting films.

Harnessing the Power of the Water-Gas Shift Reaction for Organic Synthesis

Since its original discovery over a century ago, the water-gas shift reaction (WGSR) has played a crucial role in industrial chemistry, providing a source of H2 to feed fundamental industrial transformations such as the Haber-Bosch synthesis of ammonia. Although the production of hydrogen remains nowadays the major application of the WGSR, the advent of homogeneous catalysis in the 1970s marked the beginning of a synergy between WGSR and organic chemistry. Thus, the reducing power provided by the CO/H2 O couple has been exploited in the synthesis of fine chemicals; not only hydrogenation-type reactions, but also catalytic processes that require a reductive step for the turnover of the catalytic cycle. Despite the potential and unique features of the WGSR, its applications in organic synthesis remain largely underdeveloped. The topic will be critically reviewed herein, with the expectation that an increased awareness may stimulate new, creative work in the area.

Influence of support morphology on the bonding of molecules to nanoparticles

Supported metal nanoparticles form the basis of heterogeneous catalysts. Above a certain nanoparticle size, it is generally assumed that adsorbates bond in an identical fashion as on a semiinfinite crystal. This assumption has allowed the database on metal single crystals accumulated over the past 40 years to be used to model heterogeneous catalysts. Using a surface science approach to CO adsorption on supported Pd nanoparticles, we show that this assumption may be flawed. Near-edge X-ray absorption fine structure measurements, isolated to one nanoparticle, show that CO bonds upright on the nanoparticle top facets as expected from single-crystal data. However, the CO lateral registry differs from the single crystal. Our calculations indicate that this is caused by the strain on the nanoparticle, induced by carpet growth across the substrate step edges. This strain also weakens the CO-metal bond, which will reduce the energy barrier for catalytic reactions, including CO oxidation.

A Thermodynamic Analysis of the Fuel Synthesis System with CO2 Direct Captured from Atmosphere

Hydrocarbon fuel synthesis with renewable energy and captured CO2is a promising option for CCU and an important approach to sustainable energy. Like photosynthesis of plants, the technology of CO2direct captured from atmosphere with CO2utilization would close the carbon cycle thoroughly. Because of the dilute CO2in the atmosphere, the air capture process faces the challenge of high energy penalty. However, integrated with fuel synthesis process, the air capture process can take advantage of the waste heat produced by syngas production process and the transportation of CO2can also be avoided. In this study, a thermodynamic model of the fuel synthesis system is built through energy and exergy analysis. The thermodynamic contribution of three typical CO2capture technologies, moisture swing air capture, high-temperature swing air capture and traditional amine-based flue gas capture, is studied using the model built. Furthermore, by the sensitivity analysis of the critical parameters of the capture, electrolysis and heat exchange process, the influence of each process on the performance of fuel synthesis system is examined and the approach to improve the efficiency of the total system is proposed.

Gold atoms stabilized on various supports catalyze the water-gas shift reaction

For important chemical reactions that are catalyzed by single-site metal centers, such as the water-gas shift (WGS) reaction that converts carbon monoxide and water to hydrogen and carbon dioxide, atomically dispersed supported metal catalysts offer maximum atom efficiency. Researchers have found that for platinum metal supported on ceria and doped ceria in the automobile exhaust catalyst, atomic Pt-Ox-Ce species are the active WGS reaction sites. More recently, preparations of gold at the nanoscale have shown that this relatively "new material" is an active and often more selective catalyst than platinum for a variety of reactions, including the WGS reaction. The activity of gold is typically attributed to a size effect, while the interface of gold with the support has also been reported as important for oxidation reactions, but exactly how this comes about has not been probed satisfactorily. Typical supported metal catalysts prepared by traditional techniques have a heterogeneous population of particles, nanoclusters, subnanometer species, and isolated atoms/ions on the support surfaces, making the identification of the active sites difficult. Both we and other researchers have clearly shown that gold nanoparticles are spectator species in the WGS reaction. Evidence has now amassed that the gold active site for the WGS reaction is atomic, that is, Au-Ox species catalyze the reaction, similar to Pt-Ox. In this Account, we review the relevant literature to conclude that the intrinsic activity of the Au-Ox(OH)-S site, where S is a support, is the same for any S. The support effect is indirect, through its carrying (or binding) capacity for the active sites. Destabilization of the gold under reducing conditions through the formation of clusters and nanoparticles is accompanied by a measurable activity loss. Therefore, it is necessary to investigate the destabilizing effect of different reaction gas mixtures on the gold atom sites and to consider regeneration methods that effectively redisperse the gold clusters into atoms. For gold catalysts, we can remove weakly bound clusters and nanoparticles from certain supports by leaching techniques. Because of this, we can prepare a uniform dispersion of gold atoms/ions strongly bound to the support surface by this two-step (loading followed by leaching) approach. Presently, one-step preparation methods to maximize the number of the single atom sites on various supports need to be developed, specific to the type of the selected support. Often, it will be beneficial to alter the surface properties of the support to enhance metal ion anchoring, for example, by shape and size control of the support or by the use of light-assisted deposition and anchoring of the metal on photoresponsive supports. Because of their importance for practical catalyst development, synthesis methods are discussed at some length in this Account.

The activation of gold and the water-gas shift reaction: insights from studies with model catalysts

The activation of gold in catalytic reactions has been the subject of intensive research that has led to the transformation of one of the least chemically reactive elements to a catalyst with excellent activity and selectivity. Scientists have performed numerous systematic experimental and theoretical studies using model systems, which have explained the role of Au in chemical reactions with progressively increasing degrees of structural and chemical complexity. We present an overview of recent studies of model Au(111), CeOx/Au(111), and Au/CeOx/TiO2(110) surfaces that use Au in different structural configurations specifically for the water-gas shift reaction (WGS, CO + H2O → CO2 + H2), an important industrial process for the purification of CO. We demonstrate the significance of key structural components of the Au-based supported catalysts such as the metal-oxide interface (Au-Ox) toward the WGS catalytic activity, a "structure-activity" relationship. In the WGS reaction, Au(111) or Au nanoparticles have poor catalytic performance due to their inability to activate one of the most important steps of the reaction, the breaking of O-H bonds in the dissociation of water (H2O → OH + H). The relatively large energetic barrier can be overcome by using O on Au(111) to facilitate the formation of OH at low temperatures, with eventual CO2 and H2 production upon reaction between CO and the adsorbed OH. However, the inability to replace the reacted O prevents a sustainable catalytic process from occurring on Au(111). The addition of a small concentration of CeOx nanoparticles on top of the Au(111) surface facilitates this rate-determining step and easily continues the catalytic cycle in the production of H2. We have discovered that CeOx nanoparticles in contact with Au(111) are rich in Ce(3+). They also have a distinct metal-oxide interface, which sustains excellent activity for the WGS reaction via the formation of a unique carboxylate intermediate, making CeOx/Au(111) more active than Cu/ZnO(0001̅), Cu(100), and Cu(111) which are the typical catalysts for this reaction. Taking this knowledge one step further, bringing these components (oxide and metal nanoparticles) together over a second oxide in Au/CeOx/TiO2 produces a system with unique morphological and electronic properties. The result is a superior catalyst for the WGS reaction, both as a model system (Au/CeOx/TiO2(110)) and as powder material (Au/CeOx/TiO2(anatase)) optimized directly in a series of systematic investigations.