The Role of the Heterogeneous Catalyst to Produce Solketal from Biodiesel Waste: The Key to Achieve Efficiency

The valorization of the large amount of crude glycerol formed from the biodiesel industry is of primordial necessity. One possible direction with high interest to the biorefinery sector is the production of fuel additives such as solketal, through the acetalization of glycerol with acetone. This is a chemical process that conciliates high sustainability and economic interest, since solketal contributes to the fulfillment of a Circular Economy Model through its use in biodiesel blends. The key to guarantee high efficiency and high sustainability for solketal production is the use of recovery and recyclable heterogeneous catalysts. Reported works indicate that high yields are attributed to catalyst acidity, mainly the ones containing Brönsted acidic sites. On the other hand, the catalyst stability and its recycling capacity are completely dependent of the support material and the acidic sites incorporation methodology. This review intends to conciliate the information spread on this topic and indicate the most assertive strategies to achieve high solketal production in short reaction time during various reaction cycles.

Heteropolyacid supported on ionic liquid decorated hierarchical faujasite zeolite as an efficient catalyst for glycerol acetalization to solketal

To handle huge amount of glycerol produced in biodiesel industry, glycerol is transformed to value-added products. In this regard, glycerol acetalization to solketal is industrially attractive. As in this process various by-products can be formed, designing highly selective catalysts is of great importance. In this line, we wish to report a novel catalyst that benefits from strong acidity, high specific surface area and thermal stability, which can selectively form solketal in glycerol acetalization. To prepare the catalyst, hierarchical zeolite was prepared via a novel method, in which partially dealuminated NaY was treated with PluronicF-127 and then reacted with NH4NO3 to furnish the H-form zeolite. Hierarchical faujasite was then achieved through calcination and template removal. Subsequently, it was functionalized with ionic liquid and used for the immobilization of heteropolyacid. The results indicated the importance of the mesoprosity of zeolite and the presense of ionic liquid functionality for achiveing high solketal yield. Moreover, among three investigated heteropolyacids, phosphomolybdic acid exhibited the highest catalytic activity. In fact, using 10 wt% catalyst at 55 °C and glycerol to acetone molar ratio of 1:20, solketal with yield of 98% was furnished under solvent-less condition. Besides, the catalyst was recyclable with low leaching of heteropolyacid.

Acidic graphene organocatalyst for the superior transformation of wastes into high-added-value chemicals

Our dependence on finite fossil fuels and the insecure energy supply chains have stimulated intensive research for sustainable technologies. Upcycling glycerol, produced from biomass fermentation and as a biodiesel formation byproduct, can substantially contribute in circular carbon economy. Here, we report glycerol's solvent-free and room-temperature conversion to high-added-value chemicals via a reusable graphene catalyst (G-ASA), functionalized with a natural amino acid (taurine). Theoretical studies unveil that the superior performance of the catalyst (surpassing even homogeneous, industrial catalysts) is associated with the dual role of the covalently linked taurine, boosting the catalyst's acidity and affinity for the reactants. Unlike previous catalysts, G-ASA exhibits excellent activity (7508 mmol g^-1 h^-1) and selectivity (99.9%) for glycerol conversion to solketal, an additive for improving fuels' quality and a precursor of commodity and fine chemicals. Notably, the catalyst is also particularly active in converting oils to biodiesel, demonstrating its general applicability.

Efficient and Stable O-Methylation of Catechol with Dimethyl Carbonate over Aluminophosphate Catalysts

The O-methylation of catechol is an effective method for the industrial production of guaiacol used as an important chemical. However, the low catechol conversion and poor catalyst stability are the most critical issues that need to be addressed. Herein, the O-methylation of catechol with dimethyl carbonate was investigated over aluminophosphate (APO) catalysts, using a continuous-flow system to produce guaiacol. APO catalysts were synthesized with varying P/Al molar ratios and calcination temperatures to study their effects on catalytic performance for the reaction. The physico-chemical properties of the APO catalysts were thoroughly investigated using XRD, NH3-TPD, CO2-TPD, FTIR, and Py-FTIR. The P/Al molar ratio and catalyst calcination temperature significantly influenced the structure and texture, as well as the surface acid-base properties of APO. Both the medium acid and medium base sites were observed over APO catalysts, and the Lewis acid sites acted as the main active sites. The APO (P/Al = 0.7) exhibited the highest catalytic activity and excellent stability, due to the suitable medium acid-base pairs.

Easy and Fast Production of Solketal from Glycerol Acetalization via Heteropolyacids

This work presents an effective and fast procedure to valorize the main waste produced from the biodiesel industry, i.e., the glycerol. The acetalization of glycerol with acetone represents an effective strategy to produce the valuable solketal, a fuel additive component. In this work, the catalytic efficiency of different commercial heteropolyacids (HPAas) was compared under a solvent-free system. The HPAs used were H3[PW12O40] (PW12), H3[PMo12O40] (PMo12) and H4[SiW12O40] (SiW12). The influence of reactional parameters such as reactants stoichiometry, catalyst concentration and reaction temperature were investigated in order to optimize experimental conditions to increase cost-efficiency and sustainability. HPAs demonstrated to be highly efficient for this type of reaction, presenting a high and fast glycerol conversion, with high selectivity to solketal under sustainable conditions (solvent-free system and room temperature medium). The activity of HPAs using 3% to glycerol weight and a glycerol/acetone ratio of 1:15 followed the order: PW12 (99.2%) > PMo12 (91.4%) > SiW12 (90.7%) as a result of the strong acidic sites after 5 min. In fact, only 5 min of reaction were needed to achieve 97% of solketal product in the presence of the PW12 as a catalyst. This last system presents an effective, selective and sustainable catalytic system to valorize glycerol.

Acetalization of Glycerol with Citral over Heteropolyacids Immobilized on KIT-6

Glycerol acetalization with citral was studied using a heteropolyacid (tungstophosphoric acid) supported on KIT-6, as a catalyst, at 100 °C. Different catalysts were synthesized. Catalysts were characterized by scanning electron microscopy (SEM), inductively coupled plasma (ICP), X-ray diffraction (XRD), attenuated total refletion-Fourier transform infrared spectroscopy (ATR-FTIR), and potentiometric titrations. At a fixed time, the glycerol conversion increased with the H3PW12O40 (PW) on KIT-6. PW4-KIT-6 material had a higher conversion than other catalysts. The optimization of glycerol’s acetalization with citral was studied under the PW4-KIT-6 catalyst. After 5 h, it was found that, at T = 100 °C, with m = 0.3 g of solid, molar glycerol:citral = 1:2.25, the conversion of glycerol was 89%. Moreover, the PW4-KTI-6 catalyst showed good catalytic stability.

Advances in the Synthesis of Crystalline Metallosilicate Zeolites via Interlayer Expansion

Given the numerous industrial applications of zeolites as adsorbents, catalysts, and ion-exchangers, the development of new zeolite structures is highly desired to expand their practical applications. Currently, a general route to develop new zeolite structures is to use interlayer expansion agents to connect layered silicates. In this review, we briefly summarize the novel zeolite structures constructed from the lamellar precursor zeolites MWW, RUB-36, PREFER, Nu-6(1), COK-5, and PLS-1 via interlayer expansion. The contents of the summary contain detailed experiments, physicochemical characterizations, possible expansion mechanisms, and catalytic properties. In addition, the insertion of metal heteroatoms (such as Ti, Fe, Sn) into the layered zeolite precursor through interlayer expansion, which could be helpful to modify the catalytic function, is discussed.

Versatile Coordination Polymer Catalyst for Acid Reactions Involving Biobased Heterocyclic Chemicals

The chemical valorization/repurposing of biomass-derived chemicals contributes to a biobased economy. Furfural (Fur) is a recognized platform chemical produced from renewable lignocellulosic biomass, and furfuryl alcohol (FA) is its most important application. The aromatic aldehydes Fur and benzaldehyde (Bza) are commonly found in the slate of compounds produced via biomass pyrolysis. On the other hand, glycerol (Gly) is a by-product of the industrial production of biodiesel, derived from fatty acid components of biomass. This work focuses on acid catalyzed routes of Fur, Bza, Gly and FA, using a versatile crystalline lamellar coordination polymer catalyst, namely [Gd(H4nmp)(H2O)2]Cl·2H2O (1) [H6nmp=nitrilotris(methylenephosphonic acid)] synthesized via an ecofriendly, relatively fast, mild microwave-assisted approach (in water, 70 °C/40 min). This is the first among crystalline coordination polymers or metal-organic framework type materials studied for the Fur/Gly and Bza/Gly reactions, giving heterobicyclic products of the type dioxolane and dioxane, and was also effective for the FA/ethanol reaction. 1 was stable and promoted the target catalytic reactions, selectively leading to heterobicyclic dioxane and dioxolane type products in the Fur/Gly and Bza/Gly reactions (up to 91% and 95% total yields respectively, at 90 °C/4 h), and, on the other hand, 2-(ethoxymethyl)furan and ethyl levulinate from heterocyclic FA.

A green approach for the preparation of a surfactant embedded sulfonated carbon catalyst towards glycerol acetalization reactions

A surfactant embedded carbon-based acid catalyst was prepared via simple physical mixing and thermal treatment to establish the relationship between hydrophobicity and acidic site density for efficient glycerol acetalization reaction.

Advances in porous and nanoscale catalysts for viable biomass conversion

Solid catalysts with unique porosity and nanoscale properties play a promising role for efficient valorization of biomass into sustainable advanced fuels and chemicals.

Nanostructured Nickel/Silica Catalysts for Continuous Flow Conversion of Levulinic Acid to γ-Valerolactone

Selective transformation of levulinic acid (LA) to γ-valerolactone (GVL) using novel heterogeneous catalysts is one of the promising strategies for viable biomass processing. In this framework, we developed a continuous flow process for the selective hydrogenation of LA to GVL using several nanostructured Ni/SiO₂ catalysts. The structural, textural, acidic, and redox properties of Ni/SiO₂ catalysts, tuned by selectively varying the Ni amount from 5 to 40 wt %, were critically investigated using numerous materials characterization techniques. Electron microscopy images showed the formation of uniformly dispersed Ni nanoparticles on the SiO₂ support, up to 30% Ni loading (average particle size is 9.2 nm), followed by a drastic increase in the particles size (21.3 nm) for 40% Ni-loaded catalyst. The fine dispersion of Ni particles has elicited a synergistic metal-support interaction, especially in 30% Ni/SiO₂ catalyst, resulting in enhanced acidic and redox properties. Among the various catalysts tested, the 30% Ni/SiO₂ catalyst showed the best performance with a remarkable 98% selectivity of GVL at complete conversion of LA for 2 h reaction time. Interestingly, this catalyst showed a steady selectivity to GVL (>97%), with a 54.5% conversion of LA during 20 h time-on-stream. The best performance of 30% Ni/SiO₂ catalyst was attributed to well-balanced catalytic properties, such as ample amounts of strong acidic sites and abundant active metal sites. The obtained results show a great potential of applying earth-abundant nickel/silica catalysts for upgrading biomass platform molecules into value-added chemicals and high-energy-density fuels.

Acetalization Catalysts for Synthesis of Valuable Oxygenated Fuel Additives from Glycerol

Biodiesel is one of the most attractive sources of clean energy. It is produced by the transformation of vegetable oils with up to 10% formation of glycerol as a by-product. Therefore, development of new approaches for processing bio-glycerol into such value-added chemical compounds as solketals is necessary. Thus, various six- and five-membered cyclic compounds can be prepared by acetalization of glycerol with aldehyde or ketone. The resulting glycerol oxygenates are excellent fuel additives that increase viscosity, octane or cetane number, and stability to oxidation. In addition, these products significantly reduce carbon monoxide emissions from standard diesel fuel. In this review, we highlight recent advances in the glycerol valorization for the sustainable production of bio-additives. The review includes a discussion of the innovative and potential catalysts to produce solketals.

A Review on the Catalytic Acetalization of Bio-renewable Glycerol to Fuel Additives

The last 20 years have seen an unprecedented breakthrough in the biodiesel industry worldwide leads to abundance of glycerol. Therefore, the economic utilization of glycerol to various value-added chemicals is vital for the sustainability of the biodiesel industry. One of the promising processes is acetalization of glycerol to acetals and ketals for applications as fuel additives. These products could be obtained by acid-catalyzed reaction of glycerol with aldehydes and ketones. Application of different supported heterogeneous catalysts such as zeolites, heteropoly acids, metal-based and acid-exchange resins have been evaluated comprehensively in this field. In this review, the glycerol acetalization has been reported, focusing on innovative and potential technologies for sustainable production of solketal. In addition, the impacts of various parameters such as application of different reactants, reaction temperature, water removal, utilization of crude-glycerol on catalytic activity in both batch and continuous processes are discussed. The outcomes of this research will therefore significantly improve the technology required in tomorrow's bio-refineries. This review provides spectacular opportunities for us to use such renewables and will consequently benefit the industry, environment and economy.

Functionalised heterogeneous catalysts for sustainable biomass valorisation

Functionalised heterogeneous catalysts show great potentials for efficient valorisation of renewable biomass to value-added chemicals and high-energy density fuels.

Remarkable catalytic activity of a sulfonated mesoporous polymer (MP-SO3H) for the synthesis of solketal at room temperature

A sulfonic acid-functionalized mesoporous polymer (MP-SO₃H) catalyst was prepared via post-synthetic modification of mesoporous polydivinylbenzene.

Catalytic role of solid acid catalysts in glycerol acetylation for the production of bio-additives: a review

The influencing factors of Brønsted acid and Lewis acid in glycerol acetylation to potential bioadditives (mono-, di- and triacetin) are detailed. The important catalytic role and operating conditions toward conversion and selectivity are suggested.

Effect of water vapor on sulfur poisoning of MnOx–CeO2/Al2O3 catalyst for diesel soot oxidation

Water inhibits sulfate deposition and enhances the surface acidity during the sulfation of MnO_x–CeO₂/Al₂O₃, which promotes soot oxidation.

Highly efficient continuous-flow oxidative coupling of amines using promising nanoscale CeO2–M/SiO2 (M = MoO3 and WO3) solid acid catalysts

Nanoscale CeO₂–MoO₃/SiO₂ solid acid shows an outstanding catalytic performance in the oxidative coupling of amines under industrially-favourable conditions.

β-Cyclodextrin supported MoO3–CeO2 nanocomposite material as an efficient heterogeneous catalyst for degradation of phenol

The β-cyclodextrin supported MoO₃–CeO₂ nanocomposite material is an efficient heterogeneous catalyst for the degradation of phenol to non-toxic pollutants at room temperature with continuous stirring and without light irradiation.

Clay catalysed rapid valorization of glycerol towards cyclic acetals and ketals

Efficient clay catalyzed protocol for acetalization of glycerol. Utilization of non-conventional microwave and ultra-sonication energy sources. Value addition to the process by synthesizing chemicals of commercial importance.

Structural evaluation and catalytic performance of nano-Au supported on nanocrystalline Ce0.9Fe0.1O2−δ solid solution for oxidation of carbon monoxide and benzylamine

Nano-Au supported on nanocrystalline Ce_0.9Fe_0.1O_2−δ solid solution was found to show excellent catalytic performance for both CO oxidation and benzylamine oxidation.

An efficient noble metal-free Ce–Sm/SiO2 nano-oxide catalyst for oxidation of benzylamines under ecofriendly conditions

Nanosized Ce–Sm/SiO₂ mixed oxide is an efficient reusable noble metal-free catalyst for aerobic oxidation of benzylamines.