Understanding formation thermodynamics of structurally diverse zeolite oligomers with first principles calculations

The mechanisms of many zeolitic processes, including nucleation and interzeolite transformation, are not fully understood owing to complex growth mixtures that obfuscate in situ monitoring of molecular events. In this work, we provide insights into zeolite chemistry by investigating the formation thermodynamics of small zeolitic species using first principles calculations. We systematically study how formation energies of pure-silicate and aluminosilicate species differ by structure type and size, temperature, and the presence of alkali or alkaline earth metal cations (Na⁺, K⁺, and Ca²⁺). Highly condensed (cage-like) species are found to be strongly preferred to simple rings in the pure-silicate system, and this thermodynamic preference increases with temperature. Introducing aluminum leads to more favorable formation thermodynamics for all species. Moreover, for species with a low Si/Al ratio (≤2), a thermodynamic preference does not exist among structure types; instead, a pool of diverse aluminosilicate structures compete in formation. Metal cation effects strongly depend on the presence of aluminum, cage size, cation type, and location, since each of these factors can alter electrostatic interactions between cations and zeolitic species. We reveal that confined metal cations may destabilize pure-silicate cages due to localized interactions; conversely, they stabilize aluminosilicates due to strong cation-framework attractions in sufficiently large cages. Importantly, this work rationalizes a series of experimental observations and can potentially guide efforts for controlling zeolite nucleation/crystallization processes.

Improvement of adsorption and catalytic properties of zeolites by precisely controlling their particle morphology

An aluminosilicate zeolite has a porous structure with openings comparable to the molecular size, which endows it with unique adsorptive and catalytic properties that are highly dependent on its chemical composition and crystal morphology. Thus, the precise control or rational design of zeolite's particle morphology has attracted much attention as it can greatly improve the adsorptive separation and catalytic properties by effectively adjusting the diffusion path of adsorbates, reactants and products. This paper reviews the recent progress made in the synthesis and application of zeolites with a specific crystal/particle morphology with emphasis on the control of the crystal size and facet exposure degree, oriented assembly of crystals, creation of hierarchical porous structures and synthesis of core-shell structures. It is shown that an appropriate decrease of the crystal size and/or an increase of the exposure degree of certain facets by adding seeds and optimizing the synthesis conditions enhances the catalytic stability and product selectivity in some reactions. This can also be achieved by introducing plenty of mesopores and/or macropores in zeolites as a result of significant alleviation of diffusion limitation. Assembly of zeolite crystals into membranes on porous substrates improves the adsorptive separation performance of zeolites, for e.g. alcohol/water mixture and xylene and butane isomers. Core-shell-structured composites with metal nanoparticles or subnanoparticles as the core and the zeolite, including its modified counterpart, as the shell show excellent catalytic performance in some hydrogenation, dehydrogenation and oxidation reactions. In addition, attempts to illustrate the relationship between zeolite's particle morphology and its catalytic performance are discussed and strategies for the rational design of zeolite's particle size and behavior are envisioned.

Strategies to control zeolite particle morphology

Methods to synthesize zeolites with different crystal habits and assemble zeolite crystals into specific structures are reviewed for the rational design of zeolite particle morphologies.

Direct synthesis of self-assembled ZSM-5 microsphere with controllable mesoporosity and its enhanced LDPE cracking properties

Diffusion-enhanced ZSM-5 aggregates by n-hexylamine directing are obtained with easy control on mesopore and the possible growth mechanism is proposed.

A solvent evaporation route towards fabrication of hierarchically porous ZSM-11 with highly accessible mesopores

A solvent evaporation route to generate an organosilane modified dry gel and its transformation into hierarchically porous ZSM-11 is reported. The material features good pore-connectivity and improved acid site accessibility towards bulky substrates.

Controlling the microstructure of MFI zeolites with Mg(OH)2 nanocrystals to improve their catalytic performances

The microstructure of TS-1 and S-1 were affected by Mg(OH)₂ NCs and their catalytic performance has been improved.